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ACI 201.2R 08:2008 Edition

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201.2R-08: Guide to Durable Concrete

Published By Publication Date Number of Pages
ACI 2008 53
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This guide describes specific types of concrete deterioration. Each chapter contains a discussion of the mechanisms involved and the recommended requirements for individual components of concrete, quality considerations for concrete mixtures, construction procedures, and influences of the exposure environment, which are all important considerations to ensure concrete durability. This guide was developed for conventional concrete but is generally applicable to specialty concretes; however, specialty concretes, such as roller-compacted or pervious concrete, may have unique durability-related issues that deserve further attention that are not addressed herein. Readers should consult other ACI documents for more detailed information on special concretes of interest. Keywords: abrasion resistance; acid attack; admixture; aggregate; air entrainment; alkali-aggregate reaction; calcium chloride; carbonation; cement paste; corrosion; curing; deicer; deterioration; durability; fly ash; freezing and thawing; mixture proportion; petrography; pozzolan; reinforced concrete; salt scaling; sea water exposure; silica fume; skid resistance; spalling; strength; sulfate attack; supplementary cementitious materials; temperature; watercementitious material ratio.

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PDF Pages PDF Title
3 CONTENTS
4 CHAPTER 1— INTRODUCTION AND SCOPE
5 CHAPTER 2— NOTATION AND DEFINITIONS
2.1— Notation and definitions
CHAPTER 3— FRESH CONCRETE
3.1— Introduction
3.2—Pore structure
6 3.3—Mixing effects
3.4—Placement and consolidation
7 3.5—Bleeding
3.6—Cracking of fresh concrete
3.7—Summary
CHAPTER 4— FREEZING AND THAWING OF CONCRETE
4.1—Introduction
8 4.1.1 Concrete made with durable aggregate
4.1.2 Concrete made with frost-susceptible aggregate
4.2—Frost attack of concrete made with durable aggregates
4.2.1 Description of frost damage
4.2.1.1 Damage at early ages
4.2.1.2 Damage in cured concrete
4.2.1.2.1 Surface scaling
4.2.1.2.2 Internal deterioration
4.2.2 Preventing frost damage in new concrete
4.2.2.1 Protection from early freezing
4.2.2.2 Minimum curing before freezing
4.2.3 Preventing frost damage by proper design
4.2.3.1 Entrained air-void system
9 4.2.3.1.1 Spacing factor L
4.2.3.1.2 Specific surface α
4.2.3.1.3 Philleo factor F′
4.2.3.1.4 Air content
10 4.2.3.2 Reducing freezable water
4.2.3.3 Design details
4.2.4 Preventing frost damage by proper practice
4.2.4.1 Transporting and placing
11 4.2.4.2 Consolidating
4.2.4.3 Finishing
4.2.4.4 Curing
12 4.2.5 Preventing frost damage in existing concrete that
lacks adequate air-void system
4.2.5.1 Sealers
4.2.5.2 Drainage and other methods
4.2.5.2.1 Drainage
4.2.5.2.2 Maintenance
4.2.5.2.3 Redirection of water flow
4.2.6 Theories for frost damage
4.2.6.1 Moisture expulsion
4.2.6.2 Osmotic pressure
4.2.6.3 Ice lens growth
13 4.2.6.4 Implications of freezing and thawing damage
mechanisms
4.3—Frost attack of concrete made with nondurable aggregates
4.3.1 Description of D-cracking
4.3.1.1 General description
4.3.1.2 Flatwork
14 4.3.1.3 Vertical construction
4.3.2 Prevention of D-cracking
4.3.2.1 Role of mixture proportioning
4.3.2.2 Importance of aggregate identification
4.3.2.3 Aggregate beneficiation
4.3.3 Mitigation of existing D-cracking
4.3.3.1 General
4.3.3.2 Preventing freezing
15 4.3.3.3 Reducing moisture
4.3.4 Theories and mechanisms of D-cracking
4.3.4.1 Pore size and size distribution
4.3.4.2 Deicing salt effect
CHAPTER 5— ALKALI- AGGREGATE REACTION
5.1— Introduction
5.2—Types of reactions
16 5.3—Evaluating aggregates for potential alkali- aggregate reactivity
5.3.1 Field performance
5.3.2 Petrographic examination (ASTM C295)
17 5.3.3 Laboratory tests to identify alkali-silica reactiveaggregates
5.3.3.1 Mortar bar test (ASTM C227)
5.3.3.2 Quick chemical method (ASTM C289)
5.3.3.3 Accelerated mortar bar test (ASTM C1260)
5.3.3.4 Concrete prism test (ASTM C1293)
18 5.3.4—Laboratory tests to identify reactive alkalicarbonaterock aggregates
5.3.4.1 Rock cylinder method (ASTM C586)
5.3.4.2 Chemical composition (CSA A23.2-26A)
5.3.4.3 Concrete prism test (ASTM C1105)
5.3.5 Other tests for AAR
5.3.6 Developing testing strategies and criteria
19 5.4—Preventive measures
5.4.1 Use of nonreactive aggregate
20 5.4.2 Limiting alkali content of concrete
5.4.3 Use of supplementary cementitious materials
5.4.3.1 Use of fly ash and slag
21 5.4.3.2 Use of silica fume
22 5.4.3.3 Use of natural pozzolans
5.4.3.4 Tests for evaluating effect of pozzolans and slagon ASR
23 5.4.4 Use of chemical admixtures
5.4.4.1 Lithium salts
24 5.4.4.2 Other chemical admixtures
CHAPTER 6— CHEMICAL ATTACK
6.1— Introduction
6.2—Chemical sulfate attack by sulfate from sources external to concrete
6.2.1 Occurrence
6.2.2 Mechanisms
25 6.2.3 Recommendations
26 6.2.4 Sampling and testing to determine potential sulfateexposure
6.2.5 Material qualification of pozzolans and slag forsulfate-resistance enhancement
6.2.6 Type II equivalent for Class 1 exposure
6.2.7 Type V equivalent for Class 2 exposure
27 6.2.8 Class 3 exposure
6.2.9 Proportions and uniformity of pozzolans and slag
6.3—Physical salt attack
28 6.4—Seawater exposure
6.4.1
6.4.2
6.4.3
6.5—Acid attack
6.5.1 Occurrence
29 6.5.2 Mechanism
6.5.3 Carbonation by contact with water
6.5.4 Recommendations
6.6—Carbonation
6.6.1 General
6.6.2 Atmospheric carbonation
30 CHAPTER 7— CORROSION OF METALS AND OTHER MATERIALS EMBEDDED IN CONCRETE
7.1— Introduction
7.2—General principles of corrosion initiation in concrete
7.2.1 General
7.2.2 Corrosion process
7.2.3 Protection mechanism in concrete
7.2.3.1 General
7.2.3.2 Breakdown due to insufficient oxygen supply
7.2.3.3 Carbonation
7.2.3.4 Pitting: local breakdown due to chloride
31 7.3—Propagation of corrosion
7.3.1 General
7.3.2 Anodic control
7.3.3 Cathodic control
7.3.4 Resistivity control
7.4—Corrosion-related properties of concreting materials
7.4.1 Portland cement
7.4.2 Supplementary cementitious materials
7.4.3 Aggregates
32 7.4.4 Mixing water
7.4.5 Admixtures
7.4.5.1 General
7.4.5.2 Accelerators
7.4.5.3 Inhibitors
7.5—Preventing corrosion
7.5.1 General
7.5.2 Design and process
7.5.2.1 Concrete quality and cover over steel
7.5.2.1.1 Cover depth
7.5.2.1.2 Concrete quality
33 7.5.2.1.3 Cracks
7.5.2.2 Concrete resistivity
7.5.3 Construction aspects
7.5.3.1 Workmanship
7.5.3.2 Reinforcement detailing
7.5.3.3 Curing
7.5.3.4 Formwork
7.5.4 Design
7.5.4.1 General layout of structure
7.5.4.2 Drainage
34 7.5.4.3 Exposed items
7.5.5 Special protective systems
7.6—Corrosion of materials other than steel
7.6.1 Aluminum
7.6.2 Lead
7.6.3 Copper and copper alloys
7.6.4 Zinc
7.6.5 Other metals
7.6.6 Plastics
7.6.7 Wood
35 7.7—Summary
CHAPTER 8— ABRASION
8.1— Introduction
8.2—Testing concrete for resistance to abrasion
8.3—Factors affecting abrasion resistance of concrete
37 8.4—Recommendations for obtaining abrasion-resistant concrete surfaces
8.4.1
8.4.2 Two-course floors
8.4.3 Special concrete aggregates
8.4.4 Proper finishing procedures
8.4.5 Vacuum dewatering
8.4.6 Special dry shakes and toppings
8.4.7 Proper curing procedures
38 8.5—Studded tire and tire chain wear on concrete
8.6—Skid resistance of pavements
CHAPTER 9— REFERENCES
9.1— Referenced standards and reports
40 9.2—Cited references
51 APPENDIX A— METHOD FOR PREPARING EXTRACT FOR ANALYSIS OF WATER- SOLUBLE SULFATE IN SOIL
ACI 201.2R 08
$43.60