ACI 207.5R 11:2011 Edition
$54.98
207.5R-11 Report on Roller-Compacted Mass Concrete
Published By | Publication Date | Number of Pages |
ACI | 2011 | 75 |
Roller-compacted concrete (RCC) is a concrete of no-slump consistency in its unhardened state that is typically transported, placed, and compacted using earth and rockfill construction equipment. This report includes the use of RCC in structures where measures should be taken to cope with the generation of heat from hydration of the cementitious materials and attendant volume change to minimize cracking. Material mixture proportioning, properties, design considerations, construction, and quality control are covered. The materials, processes, quality control measures, and inspections described in this document should be tested, monitored, or performed as applicable only by individuals holding the appropriate ACI certifications or equivalent. Keywords: admixtures; aggregates; air entrainment; compacting; compressive strength; conveying; creep properties; curing; lift joints; mixture proportioning; monolith joints; placing; shear properties; vibration; workability
PDF Catalog
PDF Pages | PDF Title |
---|---|
3 | CONTENTS |
4 | CHAPTER 1— INTRODUCTION 1.1— General 1.2—What is roller-compacted concrete? 1.3—History |
7 | 1.3.1 Production and delivery |
8 | 1.3.2 Facing systems 1.3.3 Lift configurations |
9 | 1.3.4 Design sections 1.3.5 Extreme climates 1.3.6 Mixture proportions |
10 | 1.4—Advantages and disadvantages 1.5—Performance of RCC dams |
11 | CHAPTER 2— NOTATION AND DEFINITIONS 2.1— Notation 2.2—Definitions CHAPTER 3— MATERIALS AND MIXTURE PROPORTIONING FOR ROLLER- COMPACTED CONCRETE 3.1— General 3.2—Materials 3.2.1 Cementitious materials 3.2.1.1 Portland cement |
12 | 3.2.1.2 Pozzolans |
13 | 3.2.2 Aggregates 3.2.2.1 General quality issues 3.2.2.2 Coarse aggregate |
14 | 3.2.2.3 Fine aggregate 3.2.2.4 Fines |
15 | 3.2.3 Chemical admixtures 3.3—Mixture proportioning considerations 3.3.1 Workability |
16 | 3.3.2 Strength |
17 | 3.3.3 Segregation 3.3.4 Permeability 3.3.5 Heat generation 3.3.6 Durability 3.3.7 Construction conditions 3.4—Mixture proportioning methods 3.4.1 General |
18 | 3.4.2 USACE method 3.4.3 U. S. Bureau of Reclamation high paste method |
19 | 3.4.4 Roller-compacted dam method |
20 | 3.4.5 Maximum density method 3.5—Laboratory trial mixtures 3.5.1 General 3.5.2 Visual examination of fresh concrete 3.5.3 Testing 3.6—Field adjustments |
21 | CHAPTER 4— PROPERTIES OF HARDENED ROLLER- COMPACTED CONCRETE 4.1— General 4.2—Strength 4.2.1 Compressive strength |
23 | 4.2.2 Tensile strength |
24 | 4.2.3 Shear strength |
25 | 4.3—Elastic properties 4.3.1 Modulus of elasticity |
26 | 4.3.2 Poisson’s ratio 4.4—Dynamic properties |
27 | 4.5—Creep 4.6—Volume change 4.6.1 Drying shrinkage 4.6.2 Autogenous volume change 4.7—Thermal properties 4.8—Tensile strain capacity 4.9—Permeability |
28 | 4.10—Durability 4.10.1 Abrasion erosion |
29 | 4.10.2 Freezing and thawing 4.11—Density CHAPTER 5— DESIGN OF ROLLER-COMPACTED CONCRETE DAMS 5.1— General 5.2—Foundation |
30 | 5.2.1 Foundation quality 5.2.2 Foundation shaping 5.2.3 Embedded structures |
31 | 5.2.4 Leveling concrete 5.3—Dam section considerations |
32 | 5.4—Stress and stability analyses 5.4.1 Methods to analyze stress and stability |
33 | 5.4.2 Shear-friction factor 5.4.3 Determining design values for shear |
34 | 5.4.4 Strain softening and stress redistribution 5.4.5 Uplift and upstream watertightness 5.4.6 Tensile strength 5.4.7 Additional considerations for lift joints 5.5—Temperature studies and control |
35 | 5.6—Contraction joints and cracks |
36 | 5.7—Galleries and drainage |
37 | 5.8—Facing design and seepage control 5.8.1 Natural RCC face 5.8.2 RCC against formwork |
38 | 5.8.3 RCC and bedding mortar against forms 5.8.4 RCC with GERCC against forms 5.8.5 RCC against forms with membrane 5.8.6 RCC against slipformed concrete element 5.8.7 RCC against anchored precast panels 5.8.8 RCC against anchored precast panels with membrane |
39 | 5.8.9 RCC cast concurrently with consolidated concrete facing 5.8.10 RCC with lagging anchored cast-in-place concrete 5.8.11 RCC with lagging anchored cast-in-place concrete 5.8.12 RCC with lagging anchored slipformed concrete 5.9—Spillways, aprons, and stilling basins |
40 | 5.10—Outlet works |
41 | CHAPTER 6— CONSTRUCTION OF ROLLER- COMPACTED CONCRETE DAMS 6.1— General 6.2—Aggregate production and batching and mixing plant location |
42 | 6.3—Batching and mixing 6.3.1 General |
43 | 6.3.2 Batching and drum mixing methods 6.3.3 Continuous batching and mixing methods 6.3.4 Mixer uniformity 6.4—Transporting and placing |
44 | 6.4.1 Equipment selection guides 6.4.2 Segregation considerations 6.4.3 Transporting methods 6.4.3.1 Conveyors |
46 | 6.4.3.2 Haul vehicles |
48 | 6.4.4 Placing and spreading |
50 | 6.4.5 Sloped layer placing method 6.5—Compaction 6.5.1 Roller selection |
51 | 6.5.2 Minimum passes and lift thickness |
52 | 6.5.3 Timing and procedures 6.6—Lift joints 6.6.1 Lift horizontal joint development |
53 | 6.6.2 Lift-joint treatment 6.7—Contraction joints 6.7.1 |
54 | 6.7.2 Grouting contraction joints 6.8—Forms and facings 6.8.1 General |
55 | 6.8.2 Formed faces 6.8.3 Grout-enriched roller-compacted concrete |
56 | 6.8.4 Precast concrete forms 6.8.5 Uncompacted slope |
57 | 6.8.6 Curb forming 6.9—Curing and protection from weather |
58 | 6.10—Galleries and drainage CHAPTER 7— QUALITY CONTROL OF ROLLER- COMPACTED CONCRETE 7.1—General 7.1.1 Quality control and design 7.1.2 Quality control goals 7.1.3 Quality control and production delays 7.1.4 Quality trends |
59 | 7.2—Activities before RCC placement 7.2.1 General 7.2.2 Preparatory issues 7.2.2.1 Staffing 7.2.2.2 Testing controls 7.2.2.3 Inspection controls 7.2.2.4 Facilities and equipment 7.2.2.5 Communications 7.2.3 Production issues 7.2.3.1 Aggregate production |
60 | 7.2.3.2 Aggregate sampling 7.2.3.3 Stockpile temperature |
61 | 7.2.3.4 Mixing plant sampling and calibration 7.2.3.5 Mixer uniformity testing 7.2.3.6 RCC placement plan 7.2.4 RCC test section and test strips |
62 | 7.2.5 Determining field density/compaction requirements 7.2.6 Checking compaction equipment 7.3—Activities during RCC placement 7.3.1 General 7.3.2 Inspection 7.3.2.1 Batch plant monitoring |
63 | 7.3.2.2 RCC placement 7.3.3 Material testing 7.3.3.1 Cement and pozzolan 7.3.3.2 Admixtures 7.3.3.3 Aggregates 7.3.4 RCC testing 7.3.4.1 Consistency tests |
64 | 7.3.4.2 Density and air-void tests |
65 | 7.3.4.3 Moisture and water content tests 7.3.4.3.1 Chemical tests 7.3.4.3.2 Drying tests 7.3.4.3.3 Nuclear test 7.3.4.4 Determining cement content |
66 | 7.3.4.5 Evaluating RCC mixture proportions 7.3.4.5.1 General 7.3.4.5.2 Batch-type plant records and calibration 7.3.4.5.3 Continuous mixing plant records and calibration 7.3.4.6 Temperature 7.3.4.7 Making test specimens |
67 | 7.3.4.8 Strength testing 7.3.4.9 Control charts 7.4—Activities after RCC placement 7.4.1 General 7.4.2 Curing RCC 7.4.3 Protecting RCC |
68 | 7.4.4 Post-construction coring CHAPTER 8— REFERENCES 8.1— Referenced standards and reports |
70 | 8.2—Cited references |