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ACI 222.3R 11:2011 Edition

$39.27

222.3R-11 Guide to Design and Construction Practices to Mitigate Corrosion of Reinforcement in Concrete Structures

Published By Publication Date Number of Pages
ACI 2011 32
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Corrosion of metals in concrete is a significant problem throughout the world. In many instances, corrosion can be avoided if proper attention is given to detailing, concrete materials and mixture proportions, and construction practices. This guide contains information on aspects of each of these. In addition, the guide contains recommendations for protecting in-service structures exposed to corrosive conditions. The guide is intended for designers, materials suppliers, contractors, and all others engaged in concrete construction. Keywords: admixtures; aggregates; aluminum; cathodic protection;cement; chlorides; consolidation; corrosion; curing; epoxy coating; highrangewater-reducing admixtures; mixing; mixture proportioning; permeability;reinforcing steel; water-cementitious material ratio.

PDF Catalog

PDF Pages PDF Title
3 CONTENTS
4 FOREWORD
CHAPTER 1— INTRODUCTION
CHAPTER 2— DESIGN CONSIDERATIONS
2.1— Structural types and corrosion
2.1.1 Bridges
5 2.1.2 Parking structures
2.1.3 Industrial floors
2.1.4 Concrete façades
2.1.5 Marine structures
2.1.6 Concrete slab-on-ground
2.1.7 Other structures
2.2—Environment and corrosion
2.2.1 Concrete not exposed to weather
2.2.2 Concrete exposed to weather
6 2.2.3 Concrete exposed to chemical deicers
2.2.4 Concrete exposed to marine environment
2.2.5 Concrete exposed to chemicals
2.2.6 Concrete exposed to acid rain
2.3—Cracking and corrosion
2.4—Structural details and corrosion
2.4.1 Cover requirements
2.4.1.1 ACI 318 requirements
2.4.1.2 AASHTO bridge specification requirements
7 2.4.2 Drainage
8 2.4.3 Reinforcement
2.4.4 Joints
2.4.5 Overlays
2.4.6 Embedded items
9 CHAPTER 3— IMPACT OF MIXTURE PROPORTIONING, CONCRETING MATERIALS, AND TYPE OF EMBEDDED METAL
3.1— Influence of mixture proportioning on corrosion of reinforcing steel
3.1.1 Introduction
3.1.2 Benefits of low w/cm
3.1.3 Proportioning mixtures for low w/cm
3.2—Influence of selection of cement, aggregates, water, and admixtures on corrosion of reinforcing steel
3.2.1 Selection of cement
10 3.2.2 Selection of aggregates
3.2.3 Selection of mixture water
3.2.4 Selection of chemical and supplementary cementitious admixtures
3.2.4.1 Chemical admixtures
11 3.2.4.2 Chemical admixtures
3.2.4.3 Corrosion inhibitors
3.2.4.4 Supplementary cementitious admixtures
12 3.2.4.5 Polymers
3.3—Uncoated reinforcing steel
3.4—Epoxy-coated reinforcing steel
3.4.1 Introduction
3.4.2 Corrosion-protection performance
13 3.4.3 Inspection and testing
3.4.3.1 Holiday testing
3.4.3.2 Coating thickness
3.4.3.3 Bend test
3.4.3.4 Coating adhesion
3.4.3.5 Coating repair
3.4.4 Field practice
3.4.4.1 Fabrication
3.4.4.2 Handling and transportation
3.4.4.3 Storage
14 3.4.4.4 Installation
3.4.4.5 Maintenance
3.5—Embedded metals other than reinforcing steel
3.5.1 General
3.5.2 Aluminum
3.5.3 Lead
3.5.4 Zinc
15 3.5.5 Copper and copper alloys
3.5.6 Stainless steels
3.5.7 Other metals
CHAPTER 4— CONSTRUCTION PRACTICES
4.1— Mixing and transporting concrete
4.2—Placement of concrete and steel
4.2.1 Formwork
4.2.2 Reinforcing steel
16 4.2.3 Concrete placement
4.3—Consolidation
4.4—Influence of curing on corrosion of reinforcing steel
4.4.1 Introduction
17 4.4.2 Guidelines
CHAPTER 5— EVALUATION AND PROTECTION OF IN- SERVICE STRUCTURES
5.1—Types of structures susceptible to corrosion-related deterioration
18 5.2—Evaluation of in-service structures
5.3—Barrier systems for concrete
5.3.1 Introduction
5.3.2 Waterproofing and damp-proofing barriers
19 5.3.3 Protective barriers
5.3.4 Decorative paint-barrier and penetrating sealer systems
5.3.5 Degradation factors and durability of barrier materials
5.4—Admixtures that extend life of reinforced concrete structures exposed to chloride environments
5.4.1 General
5.5—Cathodic protection
5.5.1 Introduction
20 5.5.2 Performance history
5.5.3 Selection of CP candidate
21 5.5.4 Design
5.5.5 Installation and inspection
5.5.6 Testing and energizing
5.5.7 Monitoring and maintenance
5.6—Electrochemical chloride extraction
5.6.1 General
5.6.2 Extraction techniques and efficiency
22 5.6.3 Realkalization
CHAPTER 6— REFERENCES
6.1— Referenced standards and reports
23 6.2—Cited references
ACI 222.3R 11
$39.27