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ASME B30.5 07 2007

$98.04

ASME B30.5 Mobile and Locomotive Cranes

Published By Publication Date Number of Pages
ASME 2007 62
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PDF Pages PDF Title
4 CONTENTS
CONTENTS
6 FOREWORD
FOREWORD
8 COMMITTEE ROSTER
COMMITTEE ROSTER
10 STANDARD INTRODUCTION
STANDARD INTRODUCTION
SECTION I: SCOPE
SECTION I: SCOPE
SECTION II: SCOPE EXCLUSIONS
SECTION II: SCOPE EXCLUSIONS
SECTION III: PURPOSE
SECTION III: PURPOSE
SECTION IV: USE BY REGULATORY AGENCIES
SECTION IV: USE BY REGULATORY AGENCIES
SECTION V: EFFECTIVE DATE
SECTION V: EFFECTIVE DATE
11 SECTION VI: REQUIREMENTS AND RECOMMENDATIONS
SECTION VI: REQUIREMENTS AND RECOMMENDATIONS
SECTION VII: USE OF MEASUREMENT UNITS
SECTION VII: USE OF MEASUREMENT UNITS
SECTION VIII: REQUESTS FOR REVISION
SECTION VIII: REQUESTS FOR REVISION
SECTION IX: REQUESTS FOR INTERPRETATION
SECTION IX: REQUESTS FOR INTERPRETATION
SECTION X: ADDITIONAL GUIDANCE
SECTION X: ADDITIONAL GUIDANCE
13 SUMMARY OF CHANGES
SUMMARY OF CHANGES
14 Chapter 5- 0 Scope, Definitions, and References
Chapter 5- 0 Scope, Definitions, and References
SECTION 5- 0.1: SCOPE OF B30.5
SECTION 5- 0.1: SCOPE OF B30.5
SECTION 5- 0.2: DEFINITIONS
SECTION 5- 0.2: DEFINITIONS
5- 0.2.1 Types of Mobile and Locomotive Cranes
5- 0.2.1 Types of Mobile and Locomotive Cranes
1 Commercial Truck-Mounted Crane —Telescoping Boom
1 Commercial Truck-Mounted Crane —Telescoping Boom
15 5- 0.2.2 General
5- 0.2.2 General
2 Commercial Truck-Mounted Crane — Nontelescoping Boom
2 Commercial Truck-Mounted Crane — Nontelescoping Boom
3 Crawler Crane
3 Crawler Crane
4 Crawler Crane — Telescoping Boom
4 Crawler Crane — Telescoping Boom
16 5 Locomotive Crane
5 Locomotive Crane
6 Wheel-Mounted Crane (Multiple Control Stations)
6 Wheel-Mounted Crane (Multiple Control Stations)
17 7 Wheel-Mounted Crane — Telescoping Boom (Multiple Control Stations)
7 Wheel-Mounted Crane — Telescoping Boom (Multiple Control Stations)
8 Wheel-Mounted Crane (Single Control Station)
8 Wheel-Mounted Crane (Single Control Station)
9 Wheel-Mounted Crane — Telescoping Boom (Single Control Station, Rotating)
9 Wheel-Mounted Crane — Telescoping Boom (Single Control Station, Rotating)
18 10 Wheel-Mounted Crane — Telescoping Boom (Single Control Station, Fixed)
10 Wheel-Mounted Crane — Telescoping Boom (Single Control Station, Fixed)
20 SECTION 5- 0.3: REFERENCES
SECTION 5- 0.3: REFERENCES
21 Chapter 5- 1 Construction and Characteristics
Chapter 5- 1 Construction and Characteristics
SECTION 5- 1.1: LOAD RATINGS
SECTION 5- 1.1: LOAD RATINGS
5- 1.1.1 Load Ratings — Where Stability Governs Lifting Performance
5- 1.1.1 Load Ratings — Where Stability Governs Lifting Performance
1 Crane Load Ratings
1 Crane Load Ratings
22 5- 1.1.2 Load Ratings — Where Structural Competence Governs Lifting Performance
5- 1.1.2 Load Ratings — Where Structural Competence Governs Lifting Performance
5- 1.1.3 Load Rating Chart
5- 1.1.3 Load Rating Chart
SECTION 5- 1.2: STABILITY ( BACKWARD AND FORWARD)
SECTION 5- 1.2: STABILITY ( BACKWARD AND FORWARD)
5- 1.2.1 Backward Stability
5- 1.2.1 Backward Stability
5- 1.2.2 General Conditions
5- 1.2.2 General Conditions
23 11 Work Areas
11 Work Areas
26 5- 1.2.3 Minimum Backward Stability Conditions
5- 1.2.3 Minimum Backward Stability Conditions
27 5- 1.2.4 Limitations in Boom Length or Boom Angle
5- 1.2.4 Limitations in Boom Length or Boom Angle
SECTION 5- 1.3: BOOM HOIST, LOAD HOIST, AND TELESCOPING BOOM MECHANISMS
SECTION 5- 1.3: BOOM HOIST, LOAD HOIST, AND TELESCOPING BOOM MECHANISMS
5- 1.3.1 Boom Hoist Mechanism
5- 1.3.1 Boom Hoist Mechanism
5- 1.3.2 Load Hoist Mechanism
5- 1.3.2 Load Hoist Mechanism
28 5- 1.3.3 Telescoping Boom
5- 1.3.3 Telescoping Boom
SECTION 5- 1.4: SWING MECHANISM
SECTION 5- 1.4: SWING MECHANISM
5- 1.4.1 Swing Control
5- 1.4.1 Swing Control
5- 1.4.2 Swing Braking Means and Locking Device
5- 1.4.2 Swing Braking Means and Locking Device
SECTION 5- 1.5: CRANE TRAVEL
SECTION 5- 1.5: CRANE TRAVEL
5- 1.5.1 Travel Controls
5- 1.5.1 Travel Controls
5- 1.5.2 Travel Mechanism
5- 1.5.2 Travel Mechanism
5- 1.5.3 Travel Brakes and Locks
5- 1.5.3 Travel Brakes and Locks
SECTION 5- 1.6: CONTROLS
SECTION 5- 1.6: CONTROLS
5- 1.6.1 General
5- 1.6.1 General
29 12 Telescopic Boom Crane Control Diagram (Suggested Mobile Telescopic Boom Crane Basic Operating Control Arrangement for New Cranes)
12 Telescopic Boom Crane Control Diagram (Suggested Mobile Telescopic Boom Crane Basic Operating Control Arrangement for New Cranes)
30 13 Nontelescopic Boom Crane Control Diagram (Suggested Mobile Nontelescopic Boom Crane Basic Operating Control Arrangement for New Cranes)
13 Nontelescopic Boom Crane Control Diagram (Suggested Mobile Nontelescopic Boom Crane Basic Operating Control Arrangement for New Cranes)
31 5- 1.6.2 Control Forces and Movements
5- 1.6.2 Control Forces and Movements
5- 1.6.3 Power Plant Controls
5- 1.6.3 Power Plant Controls
5- 1.6.4 Engine Clutch
5- 1.6.4 Engine Clutch
SECTION 5- 1.7: ROPES AND REEVING ACCESSORIES
SECTION 5- 1.7: ROPES AND REEVING ACCESSORIES
5- 1.7.1 Rope Design Factors
5- 1.7.1 Rope Design Factors
5- 1.7.2 Ropes
5- 1.7.2 Ropes
32 5- 1.7.3 Reeving Accessories
5- 1.7.3 Reeving Accessories
5- 1.7.4 Sheaves
5- 1.7.4 Sheaves
Fig. 14 Dead Ending Rope in a Socket
Fig. 14 Dead Ending Rope in a Socket
5- 1.7.5 Sheave Sizes
5- 1.7.5 Sheave Sizes
5- 1.7.6 Load Hook, Ball Assemblies, and Load Blocks
5- 1.7.6 Load Hook, Ball Assemblies, and Load Blocks
SECTION 5- 1.8: CABS
SECTION 5- 1.8: CABS
5- 1.8.1 Construction
5- 1.8.1 Construction
14 Dead Ending Rope in a Socket
14 Dead Ending Rope in a Socket
33 5- 1.8.2 Platforms to Cab
5- 1.8.2 Platforms to Cab
5- 1.8.3 Access to Cab
5- 1.8.3 Access to Cab
5- 1.8.4 Cab Roof
5- 1.8.4 Cab Roof
SECTION 5- 1.9: GENERAL REQUIREMENTS
SECTION 5- 1.9: GENERAL REQUIREMENTS
5- 1.9.1 Booms
5- 1.9.1 Booms
5- 1.9.2 Exhaust Gases
5- 1.9.2 Exhaust Gases
5- 1.9.3 Outriggers
5- 1.9.3 Outriggers
5- 1.9.4 Locomotive Crane Equipment
5- 1.9.4 Locomotive Crane Equipment
34 5- 1.9.5 Welded Construction
5- 1.9.5 Welded Construction
5- 1.9.6 Guards for Moving Parts
5- 1.9.6 Guards for Moving Parts
5- 1.9.7 Clutch and Brake Protection
5- 1.9.7 Clutch and Brake Protection
5- 1.9.8 Hydraulic and Pneumatic Line Protection
5- 1.9.8 Hydraulic and Pneumatic Line Protection
5- 1.9.9 Operational Aids
5- 1.9.9 Operational Aids
5- 1.9.10 Lubricating Points
5- 1.9.10 Lubricating Points
5- 1.9.11 Miscellaneous Equipment
5- 1.9.11 Miscellaneous Equipment
SECTION 5- 1.10: STRUCTURAL PERFORMANCE
SECTION 5- 1.10: STRUCTURAL PERFORMANCE
35 SECTION 5- 1.11: CRANES USED FOR OTHER THAN LIFTING SERVICE
SECTION 5- 1.11: CRANES USED FOR OTHER THAN LIFTING SERVICE
36 Chapter 5- 2 Inspection, Testing, and Maintenance
Chapter 5- 2 Inspection, Testing, and Maintenance
SECTION 5- 2.1: INSPECTION — GENERAL
SECTION 5- 2.1: INSPECTION — GENERAL
5- 2.1.1 Inspection Classification
5- 2.1.1 Inspection Classification
5- 2.1.2 Frequent Inspection
5- 2.1.2 Frequent Inspection
5- 2.1.3 Periodic Inspection
5- 2.1.3 Periodic Inspection
37 5- 2.1.4 Cranes Not in Regular Use
5- 2.1.4 Cranes Not in Regular Use
5- 2.1.5 Inspection Records
5- 2.1.5 Inspection Records
5- 2.1.6 Operational Aids
5- 2.1.6 Operational Aids
SECTION 5- 2.2: TESTING
SECTION 5- 2.2: TESTING
5- 2.2.1 Operational Tests
5- 2.2.1 Operational Tests
5- 2.2.2 Rated Load Test
5- 2.2.2 Rated Load Test
38 SECTION 5- 2.3: MAINTENANCE
SECTION 5- 2.3: MAINTENANCE
5- 2.3.1 Preventive Maintenance
5- 2.3.1 Preventive Maintenance
5- 2.3.2 Maintenance Procedure
5- 2.3.2 Maintenance Procedure
5- 2.3.3 Adjustments and Repairs
5- 2.3.3 Adjustments and Repairs
5- 2.3.4 Lubrication
5- 2.3.4 Lubrication
SECTION 5- 2.4: ROPE INSPECTION, REPLACEMENT, AND MAINTENANCE
SECTION 5- 2.4: ROPE INSPECTION, REPLACEMENT, AND MAINTENANCE
5- 2.4.1 General
5- 2.4.1 General
39 7 Rotation- Resistant Rope ( Note the lengthening of lay and reduction of diameter) 5- 2.4.2 Inspection
7 Rotation- Resistant Rope ( Note the lengthening of lay and reduction of diameter) 5- 2.4.2 Inspection
5- 2.4.3 Rope Replacement
5- 2.4.3 Rope Replacement
15 Core Failure in 19 x 7 Rotation-Resistant Rope (Note the lengthening of lay and reduction of diameter)
15 Core Failure in 19 x 7 Rotation-Resistant Rope (Note the lengthening of lay and reduction of diameter)
40 5- 2.4.4 Rope Maintenance
5- 2.4.4 Rope Maintenance
41 Chapter 5- 3 Operation
Chapter 5- 3 Operation
SECTION 5- 3.1: QUALIFICATIONS AND RESPONSIBILITIES
SECTION 5- 3.1: QUALIFICATIONS AND RESPONSIBILITIES
5- 3.1.1 Operators
5- 3.1.1 Operators
5- 3.1.2 Qualifications for Operators
5- 3.1.2 Qualifications for Operators
42 5- 3.1.3 Responsibilities
5- 3.1.3 Responsibilities
45 SECTION 5- 3.2: OPERATING PRACTICES
SECTION 5- 3.2: OPERATING PRACTICES
5- 3.2.1 Handling the Load
5- 3.2.1 Handling the Load
47 5- 3.2.2 Personnel Lifting
5- 3.2.2 Personnel Lifting
16 Examples of Typical Unequal Outrigger Extension Positions
16 Examples of Typical Unequal Outrigger Extension Positions
48 SECTION 5- 3.3: SIGNALS
SECTION 5- 3.3: SIGNALS
5- 3.3.1 General
5- 3.3.1 General
5- 3.3.2 Standard Signals
5- 3.3.2 Standard Signals
5- 3.3.3 Signalperson Qualifications
5- 3.3.3 Signalperson Qualifications
5- 3.3.4 Standard Hand Signals
5- 3.3.4 Standard Hand Signals
5- 3.3.5 Standard Voice Signals
5- 3.3.5 Standard Voice Signals
5- 3.3.6 Special Signals
5- 3.3.6 Special Signals
5- 3.3.7 Audible Travel Signals
5- 3.3.7 Audible Travel Signals
5- 3.3.8 Audible Emergency Signal
5- 3.3.8 Audible Emergency Signal
SECTION 5- 3.4: MISCELLANEOUS
SECTION 5- 3.4: MISCELLANEOUS
5- 3.4.1 Rail Clamps
5- 3.4.1 Rail Clamps
5- 3.4.2 Ballast or Counterweight
5- 3.4.2 Ballast or Counterweight
49 17 Standard Hand Signals for Controlling Crane Operations
17 Standard Hand Signals for Controlling Crane Operations
51 5- 3.4.3 Rerailing Locomotive Cranes
5- 3.4.3 Rerailing Locomotive Cranes
5- 3.4.4 Swinging Locomotive Cranes
5- 3.4.4 Swinging Locomotive Cranes
5- 3.4.5 Operating Near Electric Power Lines
5- 3.4.5 Operating Near Electric Power Lines
52 18 Danger Zone for Cranes and Lifted Loads Operating Near Electrical Transmission Lines
18 Danger Zone for Cranes and Lifted Loads Operating Near Electrical Transmission Lines
54 FIGURES
FIGURES
TABLES
TABLES
2 Required Clearance for Normal Voltage in Operation Near High-Voltage Power Lines and Operation in Transit With No Load and Boom or Mast Lowered
2 Required Clearance for Normal Voltage in Operation Near High-Voltage Power Lines and Operation in Transit With No Load and Boom or Mast Lowered
55 5- 3.4.6 Footing
5- 3.4.6 Footing
5- 3.4.7 Cabs
5- 3.4.7 Cabs
5- 3.4.8 Refueling
5- 3.4.8 Refueling
5- 3.4.9 Fire Extinguishers
5- 3.4.9 Fire Extinguishers
56 ASME B30.5 INTERPRETATIONS
ASME B30.5 INTERPRETATIONS
ASME B30.5 07 2007
$98.04