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ASME B31.11 02 RA08:2002 Edition

$98.04

ASME B31.11 Slurry Transportation Piping Systems

Published By Publication Date Number of Pages
ASME 2002 86
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PDF Pages PDF Title
4 CONTENTS
5 MANDATORY APPENDICES
FIGURES
TABLES
6 FOREWORD
7 COMMITTEE PERSONNEL
9 INTRODUCTION
11 SUMMARY OF CHANGES
14 CHAPTER I SCOPE AND DEFINITIONS
1100 GENERAL STATEMENTS
1100.1 Scope
1100.1.1
15 1100.1.2
1100.2 Definitions
18 CHAPTER II DESIGN
PART 1 CONDITIONS AND CRITERIA
1101 DESIGN CONDITIONS
1101.1 General
1101.2 Pressure
1101.2.1 Maximum Steady State Operating Pressure
1101.2.2 Internal Design Pressure
1101.2.3 External Design Pressure
1101.3 Temperature
1101.3.1 Design Temperature Range
1101.4 Ambient Influences
1101.4.1 Fluid Expansion Effects
1101.4.2 Fluid Freeze
1101.5 Dynamic Effects
1101.5.1 Impact
1101.5.2 Wind
1101.5.3 Earthquake
1101.5.4 Vibration
1101.5.5 Subsidence
1101.5.6 Waves and Currents
1101.6 Weight Effects
1101.6.1 Live Loads
1101.6.2 Dead Loads
1101.7 Thermal Expansion and Contraction Loads
19 1101.8 Relative Movement of Connected Components
1101.9 Potential Slurry Erosion-Corrosion
1101.10 Other Design Considerations
1102 DESIGN CRITERIA
1102.1 General
1102.2 Pressure-Temperature Ratings for Piping Components
1102.2.1 Components Having Specific Ratings
1102.2.2 Components Not Having Specific Ratings
1102.2.3 Ratings: Normal Operating Conditions
1102.2.4 Allowance for Variations From Normal Operations
1102.2.5 Ratings: Considerations for Different Pressure Conditions
1102.3 Allowable Stress Values and Other Stress Limits
1102.3.1 Allowable Stress Values
20 1102.3.2 Limits of Calculated Stresses Due to Sustained Loads and Thermal Expansion
1102.3.3 Limits of Calculated Stresses Due to Occasional Loads
1102.4 Allowances
1102.4.1 Corrosion and/or Erosion
1102.4.2 Threading and Grooving
1102.4.3 Weld Joint Factors
1102.4.4 Wall Thickness and Defect Tolerances
21 1102.3.1(a) Tabulation of Examples of Allowable Stresses for Reference Use in Piping Systems Within the Scope of This Code
22 PART 2 PRESSURE DESIGN OF PIPING COMPONENTS
1103 CRITERIA FOR PRESSURE DESIGN OF PIPING COMPONENTS
1104 PRESSURE DESIGN OF COMPONENTS
1104.1 Straight Pipe
1104.1.1 General
23 1102.4.3 Weld Joint Factor, E
24 1104.1.2 Straight Pipe Under Internal Pressure
1104.1.3 Straight Pipe Under External Pressure
1104.2 Curved Segments of Pipe
1104.2.1 Pipe Bends
1104.2.2 Elbows
1104.3 Intersections
1104.3.1 Branch Connections
26 1104.3.1(b)(3) Reinforced Extruded Outlets
28 1104.3.1(c)(1) Welding Details for Openings With Complete Encirclement Types of Reinforcement
29 1104.3.1(c)(2) Welding Details for Openings With Localized-Type Reinforcement
30 1104.3.1(c)(3) Welding Details for Openings Without Reinforcement Other Than in Header and Branch Walls
1104.3.1(c) Design Criteria for Welded Branch Connections
31 1104.3.1(d)(2) Reinforcement of Branch Connections
32 1104.3.4 Attachments
1104.5 Pressure Design of Flanges and Blanks
1104.5.1 Flanges: General
1104.6 Reducers
1104.7 Pressure Design of Other Pressure Containing Components
33 PART 3 DESIGN APPLICATIONS OF PIPING COMPONENTS SELECTION AND LIMITATIONS
1105 PIPE
1105.2 Metallic Pipe
1105.2.1 Ferrous Pipe
1106 FITTINGS, ELBOWS, BENDS, AND INTERSECTIONS
1106.1 Fittings
1106.1.1 General
1106.2 Bends and Intersections
1106.2.1 Bends Made From Pipe
1106.2.2 Mitered Bends
1106.2.1(b) Minimum Radius of Field Cold Bends
34 1106.2.3 Factory-Made Bends and Elbows
1106.2.4 Wrinkle Bends
1106.3 Couplings
1106.4 Reductions
1106.4.1 Reducers
1106.4.2 Orange Peel Swages
1106.5 Intersections
1106.6 Closures
1106.6.1 Quick-Opening Closures
1106.6.2 Closure Fittings
1106.6.3 Closure Heads
1106.6.4 Fabricated Closures
1106.6.5 Blind Flange Closures
1106.8 Special Fittings and Connections
1107 VALVES
1107.1 General
35 1107.8 Special Valves
1108 FLANGES, BLANKS, FLANGE FACINGS, GASKETS, AND BOLTING
1108.1 Flanges
1108.1.1 General
1108.3 Flange Facings
1108.3.1 General
1108.4 Gaskets
1108.4.1 General
1108.4.2 Standard Gaskets
1108.4.3 Special Gaskets
1108.5 Bolting
1108.5.1 General
1108.5.2 Bolting for Steel Flanges
1108.5.3 Bolting for Insulating Flanges
1108.5.4 Bolting Steel to Cast Iron Flanges
1108.5.5 Bolting for Special Flanges
36 1109 USED PIPING COMPONENTS AND EQUIPMENT
PART 4 SELECTION AND LIMITATION OF PIPING JOINTS
1111 WELDED JOINTS
1111.2 Butt Welds
1112 FLANGED JOINTS
1112.1 General
1114 THREADED JOINTS
1114.1 General
1118 SLEEVE, COUPLED, AND OTHER PROPRIETARY JOINTS
1118.1 General
PART 5 EXPANSION, FLEXIBILITY, STRUCTURAL ATTACHMENTS, SUPPORTS, AND RESTRAINTS
1119 EXPANSION AND FLEXIBILITY
1119.1 General
1119.5 Flexibility
1119.5.1 Means of Providing Flexibility
1119.6 Properties
1119.6.1 Coefficient of Thermal Expansion
37 1119.6.2 Modulus of Elasticity
1119.6.3 Poisson’s Ratio
1119.6.4 Stress Values
1119.7 Analysis
1119.7.3 Basic Assumptions and Requirements
38 1119.6.4(c) Flexibility Factor, k, and Stress Intensification Factor, i
41 1120 LOADS ON EQUIPMENT
1120.1 General
1121 DESIGN OF PIPE SUPPORTING ELEMENTS
1121.1 Supports, Braces, and Anchors
PART 6 OTHER SPECIFIC PIPING
1122 DESIGN REQUIREMENTS
1122.3 Instrument and Other Piping
1122.6 Pressure Disposal Piping
1122.6.1 Stop Valves in Piping for Pressure Relieving Safety Devices.
1122.6.2 Discharge Piping for Pressure Relieving Safety Devices.
42 CHAPTER III MATERIALS
1123 MATERIALS: GENERAL REQUIREMENTS
1123.1 Acceptable Materials and Specifications
1123.2 Limitations on Materials
1123.2.1 General
1123.2.3 Steel
1123.2.4 Cast Irons
1125 MATERIALS APPLIED TO MISCELLANEOUS PARTS
1125.3 Gaskets
1125.4 Bolting
43 1123.1 Material Standards
45 CHAPTER IV DIMENSIONAL REQUIREMENTS
1126 DIMENSIONAL REQUIREMENTS FOR STANDARD AND NONSTANDARD PIPING COMPONENTS (See Table 1126.1)
1126.1 Standard Piping Components
1126.2 Nonstandard Piping Components
1126.3 Threads
46 1126.1 Dimensional Standards
47 CHAPTER V CONSTRUCTION, WELDING, AND ASSEMBLY
1134 CONSTRUCTION
1134.1 General
1134.2 Inspection
1134.3 Right of Way
1134.3.1 Location
1134.3.2 Construction Requirements
1134.3.3 Survey and Marking
1134.4 Handling, Hauling, Stringing, and Storing
1134.5 Damage to Fabricated Items and Pipe
48 1134.6 Ditching
1134.7 Bends and Elbows
1134.7.1 Bends Made From Pipe
1134.7.2 Factory-Made Bends and Elbows
1134.6(a) Minimum Cover for Buried Pipelines
49 1134.8 Welding
1134.8.1 General
1134.8.2 Welding Processes and Filler Metal
1134.8.3 Welding Qualifications
1134.8.4 Welding Standards
1134.8.5 Welding Quality
50 1134.8.6 Types of Welds, Joint Designs, and Transition Nipples
1134.8.7 Removal or Repair of Defects
1134.8.8 Preheating and Interpass Temperature
1134.8.9 Stress Relieving
1134.9 Tie-In
1134.10 Installation of Pipe in the Ditch
1134.11 Backfilling
51 1134.12 Restoration of Right of Way and Cleanup
1134.13 Special Crossings
1134.13.1 Water Crossings
1134.8.6(a)-(1) Acceptable Butt Welded Joint Design for Equal Wall Thickness
52 1134.8.6(a)-(2) Acceptable Butt Welded Joint Design for Unequal Wall Thickness
53 1134.13.2 Overhead Structures
1134.13.3 Bridge Attachments
1134.13.4 Railroad and Highway Crossings
1134.14 Offshore and Inland Coastal Water Construction
1134.15 Block and Isolating Valves
1134.15.1 General
54 1134.15.2 Mainline Valves
1134.16 Connections to Main Lines
1134.17 Scraper Traps
1134.8.6(b) Recommended Attachment Details of Flanges
55 1134.18 Line Markers
1134.19 Corrosion-Erosion Control
1134.20 Pump Station and Terminal Construction
1134.20.1 General
1134.20.2 Location
1134.20.3 Building Installation
1134.20.4 Pumping Equipment and Prime Movers
1134.20.5 Pump Station and Terminal Piping
1134.20.6 Controls and Protective Equipment
1134.20.7 Fire Protection
1134.21 Tankage and Holding Ponds
1134.21.1 General
1134.21.2 Location
56 1134.21.3 Tankage
1134.21.4 Foundations
1134.21.5 Holding Ponds
1134.22 Electrical Installations
1134.22.1 General
1134.22.2 Care and Handling of Materials
1134.22.3 Installation
1134.23 Slurry Metering
1135 ASSEMBLY OF PIPING COMPONENTS
1135.1 General
1135.2 Bolting Procedures
1135.3 Pumping Unit Piping
1135.4 Manifolds
57 1135.5 Auxiliary Slurry Piping
58 CHAPTER VI INSPECTION AND TESTING
1136 INSPECTION
1136.1 General
1136.2 Qualification of Inspectors
1136.5 Type and Extent of Examination Required
1136.5.1 Visual
59 1136.5.2 Supplementary Types of Examination
1136.6 Repair of Defects
1137 TESTING
1137.1 General
1137.1.3 Testing of Fabricated Items
1137.1.4 Testing After New Construction
1137.2 Test Liquid
1137.4 Test Pressure
1137.4.1 Proof Testing
60 1137.4.3 Leak Testing
1137.6 Qualification Tests
1137.6.1 Visual Examination
1137.6.2 Bending Properties
1137.6.3 Determination of Wall Thickness
1137.6.4 Determination of Weld Joint Factor
1137.6.5 Weldability
1137.6.6 Determination of Yield Strength
1137.6.7 Minimum Yield Strength Value
1137.6.5 Minimum Number of Test Welds
61 1137.7 Records
1137.6.6 Minimum Number of Tensile Tests
62 CHAPTER VII OPERATION AND MAINTENANCE PROCEDURES
1150 OPERATION AND MAINTENANCE PROCEDURES AFFECTING THE SAFETY OF SLURRY TRANSPORTATION PIPING SYSTEMS
1150.1 General
1150.2 Operation and Maintenance Plans and Procedures
1151 PIPELINE OPERATION AND MAINTENANCE
1151.1 Operating Pressure
63 1151.2 Communications
1151.3 Markers
1151.4 Right-of-Way Maintenance
1151.5 Patrolling
1151.6 Pipeline Repairs
1151.6.1 General.
1151.6.2 Permanent Repairs for Pipelines Operating at a Hoop Stress of More Than 20% of the Specified Minimum Yield Strength of the Pipe
64 1151.6.2(a)(7) Parameters Used in Analysis of the Strength of Corroded Areas
65 1151.6.3 Testing Repairs to Pipelines Operating at a Hoop Stress of More Than 20% of the Specified Minimum Yield Strength of the Pipe
1151.7 Derating a Pipe Segment to a Lower Operating Pressure
66 1151.8 Valve Maintenance
1151.9 Railroads and Highways Crossing Existing Pipelines
1151.10 Platform Risers
1152 PUMP STATION, TERMINAL, AND STORAGE OPERATION AND MAINTENANCE
1152.1 General
1152.2 Controls and Protective Equipment
1152.3 Storage Facilities
1152.4 Storage of Combustible Materials
1152.5 Fencing
1152.6 Signs
67 1153 CORROSION-EROSION CONTROL
1154 EMERGENCY PLAN
1155 RECORDS
1156 QUALIFYING A PIPING SYSTEM FOR A HIGHER OPERATING PRESSURE
68 1157 ABANDONING A PIPING SYSTEM
69 CHAPTER VIII CORROSION AND EROSION CONTROL
1160 GENERAL
1161 EXTERNAL CORROSION: BURIED OR SUBMERGED PIPELINES
1161.1 New Installations
1161.1.1 General
70 1161.1.2 Protective Coating
1161.1.3 Cathodic Protection System
1161.1.4 Electrical Isolation
1161.1.5 Test Leads
71 1161.1.6 Electrical Interference
1161.2 Existing Piping Systems
1161.3 Monitoring
72 1161.4 Corrective Measures
1162 EXTERNAL CORROSION: PIPING EXPOSED TO ATMOSPHERE
1162.1 New Installations
1162.2 Existing Piping Systems
1162.3 Monitoring
1162.4 Corrective Measures
1163 INTERNAL EROSION-CORROSION CONTROL
1163.1 New Installations
73 1163.2 Existing Piping Systems
1163.3 Monitoring
1163.4 Corrective Measures
1166 RECORDS
74 I REFERENCED STANDARDS
76 II SUBMITTAL OF TECHNICAL INQUIRIES TO THE B31 PRESSURE PIPING COMMITTEE
II-1 INTRODUCTION
II-2 INQUIRY FORMAT
II-3 CODE REVISIONS OR ADDITIONS
II-4 CODE CASES
77 II-5 CODE INTERPRETATIONS
II-6 SUBMITTAL AND RESPONSE
78 INDEX
ASME B31.11 02 RA08
$98.04