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ASME B31.8 2012

$98.04

ASME B31.8 Gas Transmission and Distribution Piping Systems

Published By Publication Date Number of Pages
ASME 2012 228
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ASME B31.8 covers gas transmission and distribution piping systems, including gas pipelines, gas compressor stations, gas metering and regulation stations, gas mains, and service lines up to the outlet of the customer

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PDF Pages PDF Title
5 CONTENTS
10 FOREWORD
12 COMMITTEE ROSTER
16 INTRODUCTION
Appendices
Interpretations and Revisions
17 Cases
Effective Date
18 SUMMARY OF CHANGES
21 General Provisions and Definitions
801 GENERAL
801.1 Approved Standards and Specifications
801.2 Use of Standards and Specifications Incorporated by Reference
801.3 Standard Dimensions
801.4 SI Metric Conversion
802 SCOPE AND INTENT
802.1 Scope
22 802.2 Intent
802.2.1 Adequacy for Normal Conditions.
802.2.2 Safety.
802.2.3 Retroactive Applications.
802.2.4 Application to Existing Facilities.
802.2.5 Qualification of Those Performing Inspections.
802.2.6 Further Information.
802.3 Offshore Gas Transmission
803 PIPING SYSTEMS DEFINITIONS
803.1 General Terms and Definitions
23 803.2 Piping Systems
803.3 Distribution Systems
803.4 Gathering Systems
803.5 Miscellaneous Systems
803.6 Meters, Regulators, and Pressure-Relief Stations
24 803.7 Valves
803.8 Gas Storage Equipment
804 PIPING SYSTEMS COMPONENT DEFINITIONS
804.1 Plastic Terms and Definitions
804.2 Iron Terms and Definitions
804.3 General Terms and Definitions
804.4 Pipe Terms and Definitions
25 804.5 Dimensional Terms and Definitions
804.6 Mechanical Properties
804.7 Steel Pipe
804.7.1 Carbon Steel.3
804.7.2 Alloy Steel. 4
26 804.7.3 Pipe Manufacturing Processes.
804.8
805 DESIGN, FABRICATION, OPERATION, AND TESTING TERMS AND DEFINITIONS
805.1 General
805.1.1 Area
27 805.1.2 Leakage Investigative Terms and Definitions.
805.1.3 Plastic Terms and Definitions
805.1.4 Fabrication Terms and Definitions
28 805.2 Design
805.2.1 Pressure Terms and Definitions
805.2.2 Temperature Terms and Definitions
805.2.3 Stress Terms and Definitions
29 805.2.4 Construction, Operation, and Maintenance Terms and Definitions
30 805.2.5 Corrosion Control Terms and Definitions
31 805.2.6 Engineering Terms and Definitions
32 805.2.7 Miscellaneous Terms and Definitions
806 QUALITY ASSURANCE
807 TRAINING AND QUALIFICATION OF PERSONNEL
807.1 Program
33 807.2 Operating and Maintenance Functions
807.3 Reference
34 Chapter I Materials and Equipment
810 MATERIALS AND EQUIPMENT
811 QUALIFICATION OF MATERIALS AND EQUIPMENT
811.1 Categories
811.2 Procedures for Qualification
811.2.1 Conformance.
811.2.2 Nonconformance Important Items.
811.2.3 Nonconformance Unimportant Items.
811.2.4 No Standards or Specifications Referenced.
811.3 Unidentified or Used Pipe
35 812 MATERIALS FOR USE IN LOW TEMPERATURE APPLICATIONS
813 MARKING
813.1 Scope
813.2 Die Stamping
814 MATERIAL SPECIFICATIONS
814.1 Pipe Conforming to Referenced Standards and Specifications
814.1.1 Steel Pipe
814.1.2 Ductile Iron Pipe.
36 814.1.3 Plastic Pipe and Components
814.1.4 Qualification of Plastic Piping Materials
814.2 Steel, Cast Iron, and Ductile Iron Piping Components
815 EQUIPMENT SPECIFICATIONS
816 TRANSPORTATION OF LINE PIPE
817 CONDITIONS FOR THE REUSE OF PIPE
817.1 Reuse of Steel Pipe
817.1.1 Equivalent Service Level.
817.1.2 Low Hoop Stress Service Level Less Than 6,000 psi 41 MPa.
817.1.3 Midrange Hoop Stress Service Level Greater Than 6,000 psi 41 MPa But Less Than 24,000 psi 165 MPa.
38 817.2 Reuse of Ductile Iron Pipe
817.2.1 Equivalent Service Level.
817.2.2 Known Specifications.
817.3 Reuse of Plastic Piping
39 Chapter II Welding
820 WELDING
821 GENERAL
821.1 General Requirements
821.2 Welding Processes
821.3 Welding Procedure
821.4 Weld Acceptance
821.5 Welding Qualifications
821.6 Welding Safety
821.7 Welding Terms
822 PREPARATION FOR WELDING
822.1 Butt Welds
822.2 Fillet Welds
822.3 Seal Welds
823 QUALIFICATION OF PROCEDURES AND WELDERS
823.1 Requirements for Qualifying Welders on Piping Systems Operating at Hoop Stresses of Less Than 20% of the Specified Minimum Yield Strength
40 823.2 Requirements for Qualifying Procedures and Welders on Piping Systems Operating at Hoop Stresses of 20% or More of the Specified Minimum Yield Strength
823.2.1 Qualifying Standards.
823.2.2 Compressor Station Piping.
823.2.3 Variables for the Separate Qualification of Welders.
823.3 Welder Requalification Requirements
823.4 Qualification Records
824 PREHEATING
824.1 Carbon Steels
824.2 Dissimilar Materials
824.3 Suitable Methods
824.4 Temporary Monitoring
825 STRESS RELIEVING
825.1 Carbon Steels
825.2 Wall Thickness
825.3 Different Wall Thicknesses
41 825.4 Dissimilar Materials
825.5 Connections and Attachments
825.6 Stress Relieving Temperature
825.7 Methods of Stress Relieving
825.8 Equipment for Local Stress Relieving
826 WELD INSPECTION REQUIREMENTS
826.1 Visual Inspection
826.2 Inspection of Welds on Piping Systems Intended to Operate at Hoop Stress Levels of Less Than 20% of the Specified Minimum Yield Strength
826.3 Inspection and Tests for Quality Control of Welds on Piping Systems Intended to Operate at Hoop Stress Levels of 20% or More of the Specified Minimum Yield Strength
42 827 REPAIR OR REMOVAL OF DEFECTIVE WELDS IN PIPING INTENDED TO OPERATE AT HOOP STRESS LEVELS OF 20% OR MORE OF THE SPECIFIED MINIMUM YIELD STRENGTH
43 Chapter III Piping System Components and Fabrication Details
830 PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS
830.1 General
831 PIPING SYSTEM COMPONENTS
831.1 Valves and Pressure-Reducing Devices
831.1.1 Valves Without Threads.
831.1.2 Threaded Valves.
831.1.3 Pressure Reducing Devices.
831.2 Flanges
831.2.1 Flange Types and Facings
44 831.2.2 Bolting
45 831.2.3 Gaskets
831.3 Fittings Other Than Valves and Flanges
831.3.1 Standard Fittings
831.3.2 Special Fittings.
46 831.3.3 Branch Connections
831.3.4 Openings for Gas Control Equipment in Cast Iron Pipe.
831.3.5 Special Components Fabricated by Welding
831.3.6 Pressure Design of Other Pressure-Containing Components.
831.3.7 Closures
47 831.4 Reinforcement of Welded Branch Connections
831.4.1 General Requirements.
48 831.4.2 Special Requirements.
Tables
Table 831.4.2-1 Reinforcement of Welded Branch Connections, Special Requirements
49 831.5 Reinforcement of Multiple Openings
831.6 Extruded Outlets
832 EXPANSION AND FLEXIBILITY
832.1 Application
832.2 Amount of Expansion or Contraction
50 832.3 Flexibility Requirements
832.4 Reactions
832.5 Modulus of Elasticity
833 DESIGN FOR LONGITUDINAL STRESS
833.1 Restraint
Table 832.2-1 Thermal Expansion or Contraction of Piping Materials
51 833.2 Calculation of Longitudinal Stress Components
833.3 Summation of Longitudinal Stress in Restrained Pipe
Table 832.5-1 Modulus of Elasticity for Carbon and Low Alloy Steel
52 833.4 Combined Stress for Restrained Pipe
833.5 Design for Stress Greater Than Yield
833.6 Summation of Longitudinal Stresses in Unrestrained Pipe
833.7 Flexibility Analysis for Unrestrained Piping
833.8 Flexibility Stresses and Stresses Due to Periodic or Cyclic Fatigue Loading
53 833.9 Local Stresses
833.10 Buckling and Lateral Instability
834 SUPPORTS AND ANCHORAGE FOR EXPOSED PIPING
834.1 General
834.2 Provision for Expansion
834.3 Materials, Design, and Installation
834.4 Forces on Pipe Joints
834.5 Attachment of Supports or Anchors
835 ANCHORAGE FOR BURIED PIPING
835.1 General
54 835.2 Anchorage at Bends
835.3 Restraint Due to Soil Friction
835.4 Forces on Pipe Joints
835.5 Supports for Buried Piping
835.6 Interconnection of Underground Lines
55 Chapter IV Design, Installation, and Testing
840 DESIGN, INSTALLATION, AND TESTING
840.1 General Provisions
56 840.2 Buildings Intended for Human Occupancy
840.2.1 General
840.2.2 Location Classes for Design and Construction
840.3 Considerations Necessary for Concentrations of People in Location Class 1 or 2
840.4 Intent
57 841 STEEL PIPE
841.1 Steel Piping Systems Design Requirements
841.1.1 Steel Pipe Design Formula
841.1.2 Fracture Control and Arrest
58 841.1.3 Limitations on Design Pressure, P, in Para. 841.1.1.
841.1.4 Limitations on Specified Minimum Yield Strength, S, in Para. 841.1.1
59 841.1.5 Additional Requirements for Nominal Wall Thickness t in Para. 841.1.1
841.1.6 Design Factors F and Location Classes.
841.1.7 Longitudinal Joint Factor.
841.1.8 Temperature Derating Factor.
841.1.9 Additional Design Information or Instructions
60 Tables
Table 841.1.6-1 Basic Design Factor, F
Table 841.1.6-2 Design Factors for Steel Pipe Construction
61 Table 841.1.7-1 Longitudinal Joint Factor, E
Table 841.1.8-1 Temperature Derating Factor,T, for Steel Pipe
62 841.1.10 Protection of Pipelines and Mains From Hazards
841.1.11 Cover, Clearance, and Casing Requirements for Buried Steel Pipelines and Mains
63 Table 841.1.11-1 Pipeline Cover Requirements
64 841.1.12 Design Factors Summary.
841.2 Installation of Steel Pipelines and Mains
841.2.1 Construction Specifications.
841.2.2 Inspection Provisions
841.2.3 Bends, Miters, and Elbows in Steel Pipelines and Mains.
Table 841.2.3-1 Pipeline Field Cold Bend Requirements
65 841.2.4 Pipe Surface Requirements Applicable to Pipelines and Mains to Operate at a Hoop Stress of 20% or More of the Specified Minimum Yield Strength.
66 841.2.5 Miscellaneous Operations Involved in the Installation of Steel Pipelines and Mains
841.2.6 Hot Taps.
841.2.7 Precautions to Avoid Explosions of Gas-Air Mixtures or Uncontrolled Fires During Construction Operations
67 841.3 Testing After Construction
841.3.1 General Provisions.
841.3.2 Pressure Test Requirements to Prove Strength of Pipelines and Mains to Operate at Hoop Stresses of 30% or More of the Specified Minimum Yield Strength of the Pipe.
68 Table 841.3.2-1 Test Requirements for Steel Pipelines and Mains to Operate at Hoop Stresses of 30% or More of the Specified Minimum Yield Strength of the Pipe
69 841.3.3 Tests Required to Prove Strength for Pipelines and Mains to Operate at Hoop Stress Levels of Less Than 30% of the Specified Minimum Yield Strength of the Pipe, but in Excess of 100 psig 690 kPa.
841.3.4 Leak Tests for Pipelines or Mains to Operate at 100 psig 690 kPa or More
841.3.5 Leak Tests for Pipelines and Mains to Operate at Less Than 100 psig 690 kPa
841.3.6 Safety During Tests.
841.4 Commissioning of Facilities
841.4.1 General.
Table 841.3.3-1 Maximum Hoop Stress Permissible During an Air or Gas Test
70 841.4.2 Cleaning and Drying Procedures.
841.4.3 Functional Testing of Equipment and Systems.
841.4.4 Start-Up Procedures and Introduction of Transported Gas.
841.4.5 Documentation and Records.
842 OTHER MATERIALS
842.1 Ductile Iron Piping Systems Requirements
842.1.1 Ductile Iron Pipe Design
842.1.2 Installation of Ductile Iron Pipe
842.1.3 Testing Ductile Iron Field Joints.
71 842.2 Design of Plastic Piping
842.2.1 Plastic Pipe and Tubing Design Formula.
Table 842.1.1-1 Standard Thickness Selection Table for Ductile Iron Pipe
72 842.2.2 Thermoplastic Design Limitations
842.2.3 Reinforced Thermosetting Plastic RTP Design Limitations
842.2.4 Design Pressure of Plastic Fittings.
73 842.2.5 Valves in Plastic Piping
842.2.6 Protection From Hazards.
842.2.7 Cover and Casing Requirements Under Railroads, Roads, Streets, or Highways.
842.2.8 Clearance Between Mains and Other Underground Structures.
842.2.9 Plastic Pipe and Tubing Joints and Connections
Table 842.2.2-1 Wall Thickness and Standard Dimension Ratio for Thermoplastic Pipe
Table 842.2.3-1 Diameter and Wall Thickness for Reinforced Thermosetting Plastic Pipe
75 842.3 Installation of Plastic Piping
842.3.1 Construction Specifications.
842.3.2 Inspection and Handling Provisions.
842.3.3 Installation Provisions
Table 842.2.9-1 Nominal Values for Coefficients of Thermal Expansion of Thermoplastic Pipe Materials
77 842.3.4 Bends and Branches.
842.3.5 Field Repairs of Gouges and Punctures.
842.3.6 Hot Taps.
842.3.7 Purging.
842.4 Testing Plastic Piping After Construction
842.4.1 General Provisions
842.4.2 Test Requirements
842.4.3 Safety During Tests.
842.5 Copper Mains
842.5.1 Design of Copper Mains
78 842.5.2 Testing of Copper Mains After Construction
843 COMPRESSOR STATIONS
843.1 Compressor Station Design
843.1.1 Location of Compressor Building.
843.1.2 Building Construction.
843.1.3 Exits.
843.1.4 Fenced Areas.
843.2 Electrical Facilities
843.3 Compressor Station Equipment
843.3.1 Gas Treating Facilities
843.3.2 Fire Protection.
843.3.3 Safety Devices
79 843.3.4 Pressure-Limiting Requirements in Compressor Stations
843.3.5 Fuel Gas Control.
843.3.6 Cooling and Lubrication Failures.
843.3.7 Explosion Prevention
843.3.8 Gas Detection and Alarm Systems
80 843.4 Compressor Station Piping
843.4.1 Gas Piping.
843.4.2 Fuel Gas Piping.
843.4.3 Air Piping System
843.4.4 Lubricating Oil Piping.
843.4.5 Water Piping.
843.4.6 Steam Piping.
843.4.7 Hydraulic Piping.
81 844 PIPE-TYPE AND BOTTLE-TYPE HOLDERS
844.1 Pipe-Type Holders in Rights-of-Way Not Under Exclusive Use and Control of the Operating Company
844.2 Bottle-Type Holders
844.3 Pipe-Type and Bottle-Type Holders on Property Under the Exclusive Use and Control of the Operating Company
844.4 Special Provisions Applicable to Bottle-Type Holders Only
Table 844.3-1 Design Factors, F
Table 844.3-2 Minimum Clearance Between Containers and Fenced Boundaries
82 844.5 General Provisions Applicable to Both Pipe-Type and Bottle-Type Holders
845 CONTROL AND LIMITING OF GAS PRESSURE
845.1 Basic Requirement for Protection Against Accidental Overpressuring
845.2 Control and Limiting of Gas Pressure
845.2.1 Control and Limiting of Gas Pressure in Holders, Pipelines, and All Facilities That Might at Times Be Bottle Tight.
845.2.2 Maximum Allowable Operating Pressure for Steel or Plastic Pipelines or Mains.
845.2.3 Qualification of a Steel Pipeline or Main to Establish the MAOP
Table 845.2.2-1 Maximum Allowable Operating Pressure for Steel or Plastic Pipelines or Mains
83 845.2.4 Control and Limiting of Gas Pressure in HighÃPressure Steel, Ductile Iron, Cast Iron, or Plastic Distribution Systems
Table 845.2.3-1 Maximum Allowable Operating Pressure for Pipelines Operating at 100 psig (690 kPa) or More
Table 845.2.3-2 Maximum Allowable Operating Pressure for Pipelines Operating at Less Than 100 psig (690 kPa)
84 845.2.5 Control and Limiting of Gas Pressure in LowÃPressure Distribution Systems
845.2.6 Conversion of Low-Pressure Distribution Systems to High-Pressure Distribution Systems
85 845.2.7 Control and Limiting of the Pressure of Gas Delivered to Domestic, Small Commercial, and Small Industrial Customers From High-Pressure Distribution Systems
845.3 Requirements for Design of Pressure Relief and Pressure-Limiting Installations
86 845.4 Capacity of Pressure-Relieving and PressureÃLimiting Station and Devices
845.4.1 Required Capacity of Pressure-Relieving and Pressure-Limiting Stations
845.4.2 Proof of Adequate Capacity and Satisfactory Performance of Pressure-Limiting and Pressure Relief Devices.
845.5 Instrument, Control, and Sample Piping
845.5.1 Scope
87 845.5.2 Materials and Design
846 VALVES4
846.1 Required Spacing of Valves
846.1.1 Transmission Lines.
846.1.2 Distribution Mains.
88 846.2 Location of Valves
846.2.1 Transmission Valves
846.2.2 Distribution System Valves
847 VAULTS
847.1 Structural Design Requirements
847.2 Accessibility
847.3 Vault Sealing, Venting, and Ventilation
89 847.4 Drainage and Waterproofing
848 CUSTOMERSŒ METERS AND REGULATORS
848.1 Location for CustomersŒ Meter and Regulator Installations
848.2 Operating Pressures for CustomersŒ Meter Installations
848.3 Protection of CustomersŒ Meter and Regulator Installations From Damage
848.3.1 Corrosive Area.
848.3.2 Protective Device.
90 848.3.3 Termination of Vents.
848.3.4 Pit and Vault Design.
848.4 Installation of Meters and Regulators
849 GAS SERVICE LINES
849.1 General Provisions Applicable to Steel, Copper, and Plastic Service Lines
849.1.1 Installation of Service Lines
849.1.2 Types of Valves Suitable for Service Line Valves
849.1.3 Location of Service Line Valves
91 849.1.4 Location of Service Line Connections to Main Piping.
849.1.5 Testing of Service Lines After Construction
849.2 Steel Service Lines
849.2.1 Design of Steel Service Lines
849.2.2 Installation of Steel Service Lines
849.3 Ductile Iron Service Lines
849.4 Plastic Service Lines
849.4.1 Design of Plastic Service Lines
92 849.4.2 Installation of Plastic Service Lines
849.5 Copper Service Lines
849.5.1 Design of Copper Service Lines
849.5.2 Installation of Copper Service Lines.
93 849.6 Service Line Connections to Mains
849.6.1 Service Line Connections to Steel Mains.
849.6.2 Service Line Connection to Cast Iron and Ductile Iron Mains
849.6.3 Service Line Connections to Plastic Mains
849.6.4 Service Line Connections to Copper Mains
849.6.5 Plastic Service Line Connections to Metal Mains
94 Chapter V Operating and Maintenance Procedures
850 OPERATING AND MAINTENANCE PROCEDURES AFFECTING THE SAFETY OF GAS TRANSMISSION AND DISTRIBUTION FACILITIES
850.1 General
850.2 Basic Requirements
850.3 Essential Features of the Operating and Maintenance Plan
850.4 Essential Features of the Emergency Plan
850.4.1 Written Emergency Procedures.
95 850.4.2 Training Program.
850.4.3 Liaison
850.4.4 Educational Program.
850.5 Pipeline Failure Investigation
850.6 Prevention of Accidental Ignition
96 850.7 Blasting Effects
850.8 Damage Prevention Program
851 PIPELINE MAINTENANCE
851.1 Periodic Surveillance of Pipelines
851.2 Pipeline Patrolling
851.2.1 Maintenance of Cover at Road Crossings and Drainage Ditches.
97 851.2.2 Maintenance of Cover in Cross-Country Terrain.
851.3 Leakage Surveys
851.4 Repair Procedures for Steel Pipelines
851.4.1 Definition of Injurious Dents and Mechanical Damage
98 851.4.2 Permanent Field Repairs of Injurious Dents and Mechanical Damage
Figure
Fig. 851.4.1-1 Allowable Ripple Heights
99 851.4.3 Permanent Field Repair of Welds Having Injurious Defects
100 851.4.4 Permanent Field Repair of Leaks and Nonleaking Corroded Areas
851.4.5 Permanent Field Repair of Hydrogen Stress Cracking in Hard Spots and Stress Corrosion Cracking
851.5 Testing Repairs to Steel Pipelines or Mains
851.5.1 Testing of Replacement Pipe Sections.
851.5.2 Nondestructive Testing of Repairs, Gouges, Grooves, Dents, and Welds.
851.6 Pipeline Leak Records
851.7 Pipeline Markers
Tables
Table 851.4.4-1 Wall Thickness for Unlikely Occurrence of Burn-Through
101 851.8 Abandoning of Transmission Facilities
851.9 Decommissioning of Transmission Facilities
851.10 Recommissioning of Transmission Facilities
851.11 Repositioning a Pipeline in Service
851.12 Pressure Testing for Integrity Assessment of In-Service Pipelines
102 851.12.1 Pressure Test Levels.
851.12.2 Pressure Hold Period
851.12.3 Time Interval Between Tests.
852 DISTRIBUTION PIPING MAINTENANCE
852.1 Patrolling
852.2 Leakage Surveys
852.2.1 Types of Surveys.
103 852.2.2 Frequency of Surveys.
852.3 Leakage Investigation and Action
852.3.1 Leakage Classification and Repair.
852.3.2 Investigation of Reports From Outside Sources.
852.3.3 Odor or Indications From Foreign Sources.
852.3.4 Follow-Up Inspections.
852.4 Requirements for Abandoning, Disconnecting, and Reinstating Distribution Facilities
852.4.1 Abandoning of Distribution Facilities.
104 852.4.2 Temporarily Disconnected Service.
852.4.3 Test Requirements for Reinstating Abandoned Facilities and Temporarily Disconnected Service Lines.
852.5 Plastic Pipe Maintenance
852.5.1 Squeezing-Off and Reopening of Thermoplastic Pipe or Tubing for Pressure Control
852.5.2 Repair of Plastic Pipe or Tubing.
105 852.6 Piping Maintenance Records
852.6.1 Inspection of Underground Piping.
852.6.2 Cause of Cast Iron Breakage.
852.6.3 Analysis of Condition Records.
852.7 Cast Iron Pipe Maintenance
852.7.1 Sealing Joints of 25 psig 170 kPa or More.
852.7.2 Sealing Joints Under 25 psig 170 kPa.
852.7.3 Inspection for Graphitization.
852.7.4 Disturbed Pipeline Support.
853 MISCELLANEOUS FACILITIES MAINTENANCE
853.1 Compressor Station Maintenance
853.1.1 Compressors and Prime Movers.
853.1.2 Inspection and Testing of Relief Valves.
853.1.3 Repairs to Compressor Station Piping.
853.1.4 Isolation of Equipment for Maintenance or Alterations.
853.1.5 Storage of Combustible Materials.
853.1.6 Maintenance and Testing of Gas Detection and Alarm Systems.
853.1.7 Monitoring Effects of Pulsation and Vibration.
106 853.2 Procedures for Maintaining Pipe-Type and Bottle-Type Holders in Safe Operating Condition
853.3 Maintenance of Pressure-Limiting and Pressure-Regulating Stations
853.3.1 Condition and Adequacy.
853.3.2 Abnormal Conditions.
853.3.3 Stop Valves
107 853.3.4 Pressure-Regulating Stations
853.4 Valve Maintenance
853.4.1 Pipeline Valves.
853.4.2 Distribution System Valves.
853.4.3 Service Line Valves.
853.4.4 Valve Records.
853.4.5 Prevention of Accidental Operation.
853.5 Vault Maintenance
108 854 LOCATION CLASS AND CHANGES IN NUMBER OF BUILDINGS INTENDED FOR HUMAN OCCUPANCY
854.1 Monitoring
854.2 Confirmation or Revision of MAOP
Table 854.1-1 Location Class
109 854.3 Pressure Relieving or Limiting Devices
854.4 Review of Valve Spacing
854.5 Concentrations of People in Location Classes 1 and 2
855 PIPELINE SERVICE CONVERSIONS
855.1 General
110 855.2 Historical Records Study
855.3 Requirements for Conversion to Gas Service
855.4 Conversion Procedure
855.5 Records of the Conversion
856 ODORIZATION
856.1 General
856.2 Odorization Equipment
856.3 Odorant Requirements
111 856.4 Records
856.5 Odorant Concentration Tests
857 UPRATING
857.1 General
857.2 Uprating Steel Pipelines or Mains to a Pressure That Will Produce a Hoop Stress of 30% or More of SMYS
112 857.3 Uprating Steel or Plastic Pipelines to a Pressure That Will Produce a Hoop Stress Less Than 30% of SMYS
857.4 Uprating a Ductile Iron High-Pressure Main or System to a New and Higher Maximum Allowable Operating Pressure
113 857.5 Uprating a Distribution System That Has Been Operating at Inches mm of Water Low-Pressure to a Higher Pressure
Table 857.4-1 Wall Thickness Allowance for Uprating a Ductile Iron High-Pressure Main or System
114 Chapter VI Corrosion Control
860 CORROSION CONTROL — GENERAL
860.1 Scope
860.2 Evaluation of Existing Installations
860.3 Corrective Measures
115 861 EXTERNAL CORROSION CONTROL FOR STEEL PIPELINES
861.1 Buried/Submerged Installations
861.1.1 Coatings
861.1.2 Cathodic Protection Requirements.
861.1.3 Electrical Isolation
116 861.1.4 Electrical Connections and Monitoring Points
861.1.5 Electrical Interference
861.1.6 Isolation from Casings.
861.1.7 Electrical Interference
861.2 Aboveground Piping Atmospheric Protection
861.2.1 Coatings.
861.2.2 Surface Preparation.
861.2.3 Coating Characteristics.
117 861.2.4 Air/Electrolyte Interface.
861.3 Harsh Environments
862 CATHODIC PROTECTION CRITERIA
862.1 Standard Criteria
862.2 Alternative Criteria
863 OPERATION AND MAINTENANCE OF CATHODIC PROTECTION SYSTEMS
863.1 Inspection of Equipment
863.2 Measurement of Cathodic Protection
863.3 Frequency of Testing
863.4 Appropriate Correction Measure
864 INTERNAL CORROSION CONTROL
864.1 General
864.2 Design of New Installations
864.2.1 Use of Internal Protective Coating.
118 864.2.2 Use of Corrosion Inhibitor.
864.2.3 Use of Pigging Equipment.
864.2.4 Use of Corrosion Coupons.
864.2.5 Sweetening or Refining of Gas.
864.2.6 Use of Corrosion-Resistant Materials.
864.2.7 High Temperature Considerations.
864.2.8 Low Temperature Considerations.
865 STEEL PIPELINES IN ARCTIC ENVIRONMENTS
865.1 Special Considerations for Arctic Environments
119 865.1.1 External Coating Requirements.
865.1.2 Impressed Current Considerations.
865.1.3 Galvanic Anode Considerations.
865.1.4 Monitoring Considerations.
866 STEEL PIPELINES IN HIGH-TEMPERATURE SERVICE
866.1 Special Considerations for High-Temperature Service
866.1.1 External Coating Considerations.
866.1.2 Impressed Current Considerations.
866.1.3 Galvanic Anode Considerations.
120 867 STRESS CORROSION AND OTHER PHENOMENA
868 CAST IRON, WROUGHT IRON, DUCTILE IRON, AND OTHER METALLIC PIPELINES
868.1 Requirements for Cast Iron and Ductile Iron Piping Facilities Exposed to Atmosphere
868.2 Other Metallic Materials
868.3 Installation of Electrical Connections
121 Chapter VII Intentionally Left Blank
122 Chapter VIII Offshore Gas Transmission
A800 OFFSHORE GAS TRANSMISSION
A801 GENERAL
A802 SCOPE AND INTENT
A802.1 Scope
A802.2 Intent
A803 OFFSHORE GAS TRANSMISSION TERMS AND DEFINITIONS
123 A811 QUALIFICATION OF MATERIALS AND EQUIPMENT
A814 MATERIAL SPECIFICATIONS
A814.1 Pipe Conforming to Referenced Standards and Specifications
A814.1.1 Steel Pipe.
A814.3 Weight Coating
A814.4 Flexible Pipe
A814.5 Other Requirements
124 A817 CONDITIONS FOR THE REUSE AND REQUALIFICATION OF PIPE
A817.1 Reuse of Steel Pipe
A817.4 Requalification of Pipeline Systems
A820 WELDING OFFSHORE PIPELINES
A821 GENERAL
A821.1 General Requirements
A821.2 Welding Processes
A821.3 Welding Procedure
A823 QUALIFICATION OF PROCEDURES AND WELDERS
A825 STRESS RELIEVING
125 A826 INSPECTION OF WELDS
A826.2 Inspection and Tests for Quality Control of Welds on Piping Systems
A826.2.1 Extent of Examination.
A826.2.2 Standard of Acceptability.
A826.2.3 Alternative Flaw Acceptance Limits.
A830 PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS
A830.1 General
A831 PIPING SYSTEM COMPONENTS
A831.1.1 Valves
A832 EXPANSION AND FLEXIBILITY
A834 SUPPORTS AND ANCHORAGE FOR EXPOSED PIPING
A835 ANCHORAGE FOR BURIED PIPING
A840 DESIGN, INSTALLATION, AND TESTING
A840.1 General Provisions
126 A840.2 Shoreline Approaches
A841 DESIGN CONSIDERATIONS
A841.1 Design Conditions
A841.2 Installation Design Considerations
A841.2.1 Weight.
A841.2.2 Profile.
A841.2.3 Environmental Loads.
A841.2.4 Loads Imposed by Construction Equipment and Vessel Motions.
A841.2.5 Bottom Soils.
A841.3 Operational Design Considerations
A841.3.1 Loading Classifications.
127 A841.3.2 Operational Loads.
A841.3.3 Design Environmental Loads.
A842 STRENGTH CONSIDERATIONS
A842.1 Strength Consideration During Installation
A842.1.1 Buckling.
A842.1.2 Collapse.
A842.1.3 Allowable Longitudinal Stress.
A842.1.4 Allowable Strains.
A842.1.5 Installation Fatigue.
A842.1.6 Special Assemblies.
A842.1.7 Residual Stresses.
A842.1.8 Flexible Pipe.
128 A842.2 Strength Considerations During Operations
A842.2.1 Operational and Design Criteria
A842.2.2 Design Against Yielding.
129 A842.2.3 Alternate Design for Strain.
A842.2.4 Design Against Buckling and Ovalization.
A842.2.5 Design Against Fatigue.
A842.2.6 Design Against Fracture.
A842.2.7 Design of Clamps and Supports.
A842.2.8 Design of Connectors and Flanges.
Table
Table A842.2.2-1 Design Factors for Offshore Pipelines, Platform Piping, and Pipeline Risers
130 A842.2.9 Design of Structural Pipeline Riser Protectors.
A842.2.10 Design and Protection of Special Assemblies.
A842.2.11 Design of Flexible Pipe.
A843 COMPRESSOR STATIONS
A843.1 Compressor Station Design
A843.1.1 Location of Compressor Facilities.
A843.1.2 Enclosures.
A843.1.3 Exits.
A843.2 Electrical Facilities
A843.3 Compressor Station Equipment
A843.3.3 Safety Devices
131 A843.3.4 Pressure-Limiting Requirements for Offshore Compression Facilities
A844 ON-BOTTOM STABILITY
A844.1 Design Storm Conditions
A844.2 Stability Against Waves and Currents
A844.2.1 Submerged Weight.
A844.2.2 Bottom Soils.
A844.2.3 Trenching.
A844.2.4 Backfilling.
A844.2.5 Anchoring.
A844.3 Shore Approaches
A844.4 Slope Failure
A844.5 Soil Liquefaction
132 A846 VALVES
A847 TESTING
A847.1 General Provisions
A847.2 Test Pressure
A847.3 Test Medium
A847.4 Test Procedure
A847.5 Records
A847.6 Tie-Ins
A847.7 Testing for Buckles
A850 OPERATING AND MAINTENANCE PROCEDURES AFFECTING THE SAFETY OF GAS TRANSMISSION FACILITIES
A850.1 General
133 A850.3 Essential Features of the Operating and Maintenance Plan
A850.4 Essential Features of the Emergency Plan
A850.4.3 Liaison.
A850.4.4 Educational Program.
A850.7 Blasting Effects
A851 PIPELINE MAINTENANCE
A851.2 Pipeline Patrolling
A851.4 Above-Water and Hyperbaric Repair Procedures for Steel Pipelines
A851.4.5 Offshore Below Water Repair Procedures for Steel Pipelines.
134 A851.4.6 Offshore Repair of Flexible Pipe.
A851.7 Pipeline Markers and Signs
A854 LOCATION CLASS
A860 CORROSION CONTROL OF OFFSHORE PIPELINES
A860.1 Scope
A860.2 Evaluation of Existing Installations
A861 EXTERNAL CORROSION CONTROL
A861.1 Submerged Installations
A861.1.1 Coatings
135 A861.1.2 Cathodic Protection Requirements
A861.1.3 Electrical Isolation.
A861.1.4 Electrical Connections and Monitoring Points.
A861.1.7 Electrical Interference.
A861.2 Above-Water Atmospheric Protection
A861.2.1 Coatings.
A861.2.2 Surface Preparation.
A861.4 Atmospheric Corrosion Inspection
136 A862 CATHODIC PROTECTION CRITERIA
A862.1 Criteria
A862.3 Electrical Checks
A864 INTERNAL CORROSION CONTROL
A864.1 General
137 Chapter IX Sour Gas Service
B800 SOUR GAS SERVICE
B801 GENERAL
B802 SCOPE AND INTENT
B802.1 Scope
B802.2 Intent
B803 SOUR GAS TERMS AND DEFINITIONS
138 B813 MARKING
B814 MATERIAL SPECIFICATIONS
B814.1 Pipe Conforming to Referenced Standards and Specifications
B820 WELDING SOUR GAS PIPELINES
B821 GENERAL
B821.1 General Requirements
B821.2 Welding Processes
B821.4 Weld Acceptance
B822 PREPARATION FOR WELDING
B822.3 Seal Welds
B822.4 Cleaning
B823 QUALIFICATION OF PROCEDURES AND WELDERS
B823.2 Requirements for Qualification of Procedures and Welders on Sour Gas Piping Systems
B823.2.1 Qualifying Standard.
B823.2.4 Hardness Control.
B824 PREHEATING
B824.5 Hydrogen Bake Out of Used Pipe
139 B825 STRESS RELIEVING
B825.1 Carbon Steels
B825.6 Stress Relieving Temperature
B826 WELDING AND INSPECTION TESTS
B826.2 Inspection and Tests for Quality Control of Welds on Sour Gas Piping Systems
B830 PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS
B831 PIPING SYSTEM COMPONENTS
B831.1 Valves and Pressure-Reducing Devices
B831.1.3 Pressure Reducing Devices
B831.2 Flanges
B831.2.2 Bolting
B840 DESIGN, INSTALLATION, AND TESTING
B841 STEEL PIPE
B841.1 Steel Piping Systems Design Requirements
B841.1.2 Fracture Control and Arrest
B841.1.6 Design Factors, F, and Location Classes.
B841.2 Installation of Steel Pipelines and Mains
B841.2.3 Bends, Miters, and Elbows, in Steel Pipelines
B841.2.4 Pipe Surfaces Requirements Applicable to Pipelines and Mains to Operate at a Hoop Stress of 20% or More of the Specified Minimum Yield Strength
140 B841.2.6 Hot Taps.
B841.2.7 Precautions to Avoid Explosions of Gas-Air Mixtures or Uncontrolled Fires During Construction Operations
B841.3 Testing After Construction
B841.3.1 General Provisions.
B842 OTHER MATERIALS
B842.2 Design of Plastic Piping
B842.2.2 Thermoplastic Design Limitations
B842.2.9 Plastic Pipe and Tubing Joints and Connections
B842.4 Testing Plastic Piping After Construction
B842.4.2 Testing Requirements
B843 COMPRESSOR STATIONS
B843.3 Compressor Station Equipment
B843.3.1 Gas Treating Facilities
B844 PIPE-TYPE AND BOTTLE-TYPE HOLDERS
B850 ADDITIONAL OPERATING AND MAINTENANCE CONSIDERATIONS AFFECTING THE SAFETY OF SOUR GAS PIPELINES
B850.1 General
141 B850.4 Essential Features of the Emergency Plan
B850.4.2 Training Program.
B851 PIPELINE MAINTENANCE
B851.7 Pipeline Markers
Tables
Table B850.1-1 100-ppm ROE
Table B850.1-2 500-ppm ROE
Table B850.1-3 Metric Example for 100-ppm ROE
142 B851.10 Sour Gas Pipeline Blowdown
B854 LOCATION CLASS AND CHANGES IN NUMBER OF BUILDINGS INTENDED FOR HUMAN OCCUPANCY
B854.5 Concentrations of People in Location Classes 1 and 2
B860 CORROSION CONTROL OF SOUR GAS PIPELINES
B860.1 Scope
B860.4 Special Considerations
B861 EXTERNAL CORROSION CONTROL FOR STEEL PIPELINES
B861.1 Buried/Submerged Installations
B861.1.2 Cathodic Protection Requirements.
B864 INTERNAL CORROSION CONTROL
B864.1 General
Table B850.1-4 Metric Example for 500-ppm ROE
143 B864.2 Design of New Installations
B867 STRESS CORROSION AND OTHER PHENOMENA
145 MANDATORY APPENDIX A REFERENCES
A-1 AGA STANDARDS
A-2 API STANDARDS
146 A-3 ASME STANDARDS
A-4 ASTM STANDARDS
147 A-5 AWS STANDARDS
A-6 AWWA STANDARDS
A-7 CGA STANDARD
A-8 EPRI STANDARD
148 A-9 GPA STANDARDS
A-10 GTI STANDARDS
A-11 IEEE STANDARD
A-12 MSS STANDARDS
A-13 NACE STANDARDS
A-14 NFPA STANDARDS
A-15 PPI STANDARDS
A-16 PRCI STANDARD
149 MANDATORY APPENDIX B NUMBERS AND SUBJECTS OF STANDARDS AND SPECIFICATIONS THAT APPEAR IN MANDATORY APPENDIX A
150 NONMANDATORY APPENDIX C PUBLICATIONS THAT DO NOT APPEAR IN THE CODE OR MANDATORY APPENDIX A
C-1 AGA STANDARDS
C-2 API STANDARDS
C-3 ASCE STANDARD
C-4 ASME STANDARDS
C-5 ASTM STANDARDS
151 C-6 AWWA STANDARD
C-7 GTI STANDARDS
152 C-8 MSS STANDARDS
C-9 OTHER STANDARDS
153 MANDATORY APPENDIX D SPECIFIED MINIMUM YIELD STRENGTH FOR STEEL PIPE COMMONLY USED IN PIPING SYSTEMS1
156 MANDATORY APPENDIX E FLEXIBILITY AND STRESS INTENSIFICATION FACTORS
162 MANDATORY APPENDIX F EXTRUDED HEADERS AND WELDED BRANCH CONNECTIONS1
F-1 EXTRUDED HEADERS
F-2 EXAMPLES ILLUSTRATING THE APPLICATION OF THE RULES FOR REINFORCEMENT OF WELDED BRANCH CONNECTIONS
F-2.1 Example 1
F-2.1.1 Header.
F-2.1.2 Outlet.
F-2.1.3 Reinforcement Required
163 F-2.1.4 Reinforcement Provided by Header
F-2.1.5 Effective Area in Outlet
F-2.1M Example 1M
F-2.1.1M Header.
F-2.1.2M Outlet.
F-2.1.3M Reinforcement Required
F-2.1.4M Reinforcement Provided by Header
F-2.1.5M Effective Area in Outlet
F-2.2 Example 2
F-2.2.1 Header.
164 F-2.2.2 Outlet.
F-2.2.3 Reinforcement Required
F-2.2.4 Reinforcement Provided
F-2.2.5 Effective Area in Outlet
F-2.2M Example 2M
F-2.2.1M Header.
F-2.2.2M Outlet.
F-2.2.3M Reinforcement Required
F-2.2.4M Reinforcement Provided
F-2.2.5M Effective Area in Outlet
170 MANDATORY APPENDIX G TESTING OF WELDERS LIMITED TO WORK ON LINES OPERATING AT HOOP STRESSES OF LESS THAN 20% OF THE SPECIFIED MINIMUM YIELD STRENGTH1
G-1 TEST PROCEDURES
171 MANDATORY APPENDIX H FLATTENING TEST FOR PIPE1
H-1 TEST PROCEDURES
172 MANDATORY APPENDIX I END PREPARATIONS FOR BUTTWELDING
I-1 EXPLANATORY NOTES
I-1.1 General
I-1.2 Unequal Internal Diameters
I-1.3 Unequal External Diameters
I-1.4 Unequal Internal and External Diameters
181 NONMANDATORY APPENDIX J COMMONLY USED CONVERSION FACTORS1
185 MANDATORY APPENDIX K CRITERIA FOR CATHODIC PROTECTION1
6.1 Introduction
6.1.1
6.2 General
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.3 Criteria
6.3.1 Steel and Cast Iron Structures
6.3.1.1
6.3.1.2
6.3.1.3
6.3.1.4
6.3.1.5
6.3.2 Aluminum Structures
6.3.2.1
6.3.2.2
186 6.3.2.3 Excessive Voltages.
6.3.2.4 Alkaline Soil Conditions.
6.3.3 Copper Structures
6.3.3.1
6.3.4 Dissimilar Metal Structure
6.3.4.1
6.4 Alternative Reference Electrodes
6.4.1
6.4.1.1
6.4.1.2
6.4.2
6.5 Special Considerations
6.5.1
6.5.2
187 NONMANDATORY APPENDIX L DETERMINATION OF REMAINING STRENGTH OF CORRODED PIPE
188 NONMANDATORY APPENDIX M GAS LEAKAGE CONTROL CRITERIA1
M-1 SCOPE
M-2 DEFINITIONS APPLICABLE TO THIS APPENDIX ONLY
M-3 LEAKAGE SURVEY AND TEST METHODS
190 M-4 TYPICALLY AVAILABLE INSTRUMENTS FOR THE DETECTION OF GAS
M-5 LEAKAGE CLASSIFICATION AND ACTION CRITERIA
M-5.1 General
191 M-5.2 Leak Grades
M-5.3 Leak Classification and Action Criteria
M-5.4 Reevaluation of a Leak
M-6 PINPOINTING
M-6.1 Scope
M-6.2 Procedure
M-6.3 Precautions
195 NONMANDATORY APPENDIX N RECOMMENDED PRACTICE FOR HYDROSTATIC TESTING OF PIPELINES IN PLACE
N-1 INTRODUCTION
N-2 PLANNING
N-3 FILLING
N-4 TESTING
N-5 DETERMINATION OF PRESSURE REQUIRED TO PRODUCE YIELDING
196 N-6 LEAK TESTING
N-7 RECORDS
197 NONMANDATORY APPENDIX O PREPARATION OF TECHNICAL INQUIRIES
O-1 INTRODUCTION
O-2 REQUIREMENTS
O-3 SUBMITTAL
198 NONMANDATORY APPENDIX P NOMENCLATURE FOR FIGURES
199 MANDATORY APPENDIX Q SCOPE DIAGRAMS
202 NONMANDATORY APPENDIX R ESTIMATING STRAIN IN DENTS
R-1 STRAIN
R-2 ESTIMATING STRAIN
203 INDEX
213 ASME B31.8 INTERPRETATIONS VOLUME 16
ASME B31.8 2012
$98.04