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ASME BPVC IX 2021

ASME BPVC IX 2021

$377.00

ASME BPVC – IX -2021 BPVC Section IX, Welding, Brazing, and Fusing Qualifications

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ASME 2021 401
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This Section contains rules relating to the qualification of welding, brazing, and fusing procedures as required by other BPVC Sections for component manufacture. It also covers rules relating to the qualification and requalification of welders, brazers, and welding, brazing and fusing machine operators in order that they may perform welding, brazing, or plastic fusing as required by other BPVC Sections in the manufacture of components. Welding, brazing, and fusing data cover essential and nonessential variables specific to the joining process used. Careful application of this Section will help users to comply with applicable regulations within their jurisdictions, while achieving the operational, cost and safety benefits to be gained from the many industry best-practices detailed within these volumes. Intended for manufacturers, users, constructors, designers and others concerned with the design, fabrication, assembly, erection, examination, inspection and testing of pressure vessels, plus all potential governing entities.

PDF Catalog

PDF Pages PDF Title
64 QG-109.2.1 Typical Single and Multibead Layers
QG-109.2.2 Typical Single Bead Layers
72 QW-191.1.2.2(b)(4) Rounded Indication Charts
87 QW-252 Welding Variables Procedure Specifications (WPS) — Oxyfuel Gas Welding (OFW)
88 QW-252.1 Welding Variables Procedure Specifications (WPS) — Oxyfuel Gas Welding (OFW)
89 QW-253 Welding Variables Procedure Specifications (WPS) — Shielded Metal‐Arc Welding (SMAW)
90 QW-253.1 Welding Variables Procedure Specifications (WPS) — Shielded Metal‐Arc Welding (SMAW)
91 QW-254 Welding Variables Procedure Specifications (WPS) — Submerged‐Arc Welding (SAW)
92 QW-254.1 Welding Variables Procedure Specifications (WPS) — Submerged‐Arc Welding (SAW)
93 QW-255 Welding Variables Procedure Specifications (WPS) — Gas Metal‐Arc Welding (GMAW and FCAW)
95 QW-255.1 Welding Variables Procedure Specifications (WPS) — Gas Metal‐Arc Welding (GMAW and FCAW)
96 QW-256 Welding Variables Procedure Specifications (WPS) — Gas Tungsten‐Arc Welding (GTAW)
98 QW-256.1 Welding Variables Procedure Specifications (WPS) — Gas Tungsten‐Arc Welding (GTAW)
99 QW-257 Welding Variables Procedure Specifications (WPS) — Plasma‐Arc Welding (PAW)
100 QW-257.1 Welding Variables Procedure Specifications (WPS) — Plasma‐Arc Welding (PAW)
102 QW-258 Welding Variables Procedure Specifications (WPS) — Electroslag Welding (ESW)
103 QW-258.1 Welding Variables Procedure Specifications (WPS) — Electroslag Welding (ESW)
104 QW-259 Welding Variables Procedure Specifications (WPS) — Electrogas Welding (EGW)
105 QW-260 Welding Variables Procedure Specifications (WPS) — Electron Beam Welding (EBW)
106 QW-261 Welding Variables Procedure Specifications (WPS) — Stud Welding
107 QW-262 Welding Variables Procedure Specifications (WPS) — Inertia and Continuous Drive Friction Welding
108 QW-263 Welding Variables Procedure Specifications (WPS) — Resistance Welding
109 QW-264 Welding Variables Procedure Specifications (WPS) — Laser Beam Welding (LBW)
110 QW-264.1 Welding Variables Procedure Specifications (WPS) — Laser Beam Welding (LBW)
111 QW-264.2 Welding Variables Procedure Specifications (WPS) — Low-Power Density Laser Beam Welding (LLBW)
113 QW-265 Welding Variables Procedure Specifications (WPS) — Flash Welding
114 QW-266 Welding Variables Procedure Specifications (WPS) — Diffusion Welding (DFW)
115 QW-267 Welding Variables Procedure Specifications — Friction Stir Welding (FSW)
117 QW-288.1 Essential Variables for Procedure Qualification of Tube-to-Tubesheet Welding (All Welding Processes Except Explosion Welding)
QW-288.2 Essential Variables for Procedure Qualification of Tube-to-Tubesheet Welding (Explosion Welding)
119 QW-290.4 Welding Variables for Temper Bead Procedure Qualification
126 QW-352 Oxyfuel Gas Welding (OFW)
QW-353 Shielded Metal‐Arc Welding (SMAW)
QW-354 Semiautomatic Submerged‐Arc Welding (SAW)
QW-355 Semiautomatic Gas Metal‐Arc Welding (GMAW)
127 QW-356 Manual and Semiautomatic Gas Tungsten‐Arc Welding (GTAW)
QW-357 Manual and Semiautomatic Plasma‐Arc Welding (PAW)
130 QW-388 Essential Variables for Tube-to-Tubesheet Performance Qualification
145 QW-416 Welding Variables
146 QW/QB-421.2 Base Metal Assignment Groups
148 QW/QB-422 Ferrous and Nonferrous P‐Numbers
226 QW-432 F‐Numbers
236 QW-442 A‐Numbers
237 QW-451.1 Groove‐Weld Tension Tests and Transverse‐Bend Tests
238 QW-451.2 Groove‐Weld Tension Tests and Longitudinal‐Bend Tests
QW-451.3 Fillet‐Weld Tests
QW-451.4 Fillet Welds Qualified by Groove‐Weld Tests
239 QW-452.1(a) Test Specimens
QW-452.1(b) Thickness of Weld Metal Qualified
240 QW-452.3 Groove‐Weld Diameter Limits
QW-452.4 Small Diameter Fillet‐Weld Test
QW-452.5 Fillet‐Weld Test
241 QW-452.6 Fillet Qualification by Groove‐Weld Tests
QW-453 Procedure and Performance Qualification Thickness Limits and Test Specimens for Hard‐Facing (Wear‐Resistant) and Corrosion‐Resistant Overlays
242 QW-461.1 Positions of Welds — Groove Welds
243 QW-461.2 Positions of Welds — Fillet Welds
244 QW-461.3 Groove Welds in Plate — Test Positions
QW-461.4 Groove Welds in Pipe — Test Positions
245 QW-461.5 Fillet Welds in Plate — Test Positions
246 QW-461.6 Fillet Welds in Pipe — Test Positions
247 QW-461.7 Stud Welds — Test Positions
QW-461.8 Stud Welds — Welding Positions
248 QW-461.9 Performance Qualification — Position and Diameter Limitations
249 QW-461.10 Rotating Tool Design Characteristics (FSW) Referenced in QW-410
250 QW-462.1(a) Tension — Reduced Section — Plate
QW-462.1(b) Tension — Reduced Section — Pipe
251 QW-462.1(c) Tension — Reduced Section Alternate for Pipe
QW-462.1(d) Tension — Reduced Section — Turned Specimens
252 QW-462.1(e) Tension — Full Section — Small Diameter Pipe
253 QW-462.2 Side Bend
254 QW-462.3(a) Face and Root Bends — Transverse
255 QW-462.3(b) Face and Root Bends — Longitudinal
QW-462.4(a) Fillet Welds in Plate — Procedure
256 QW-462.4(b) Fillet Welds in Plate — Performance
QW-462.4(c) Fillet Welds in Pipe — Performance
257 QW-462.4(d) Fillet Welds in Pipe — Procedure
QW-462.5(a) Chemical Analysis and Hardness Specimen Corrosion‐Resistant and Hard‐Facing Weld Metal Overlay
258 QW-462.5(b) Chemical Analysis Specimen, Hard‐Facing Overlay Hardness, and Macro Test Location(s) for Corrosion‐Resistant and Hard‐Facing Weld Metal Overlay
259 QW-462.5(c) Pipe Bend Specimen — Corrosion‐Resistant Weld Metal Overlay
260 QW-462.5(d) Plate Bend Specimens — Corrosion‐Resistant Weld Metal Overlay
261 QW-462.5(e) Plate Macro, Hardness, and Chemical Analysis Specimens — Corrosion‐Resistant and Hard‐Facing Weld Metal Overlay
QW-462.7.1 Resistance Seam Weld Test Coupon
262 QW-462.7.2 Seam Weld Section Specimen Removal
QW-462.7.3 Resistance Weld Nugget Section Test Specimens
263 QW-462.8.1 Spot Welds in Sheets
264 QW-462.8.2 Seam Weld Peel Test Specimen and Method
265 QW-462.9 Spot Welds in Sheet
266 QW-462.12 Nomenclature for Temper Bead Welding
267 QW-462.13 Measurement of Temper Bead Overlap
QW-463.1(a) Plates — Less Than 3/4 in. (19 mm) Thickness Procedure Qualification
QW-463.1(b) Plates — 3/4 in. (19 mm) and Over Thickness and Alternate From 3/8 in. (10 mm) but Less Than 3/4 in. (19 mm) Thickness Procedure Qualification
268 QW-463.1(c) Plates — Longitudinal Procedure Qualification
QW-463.1(d) Procedure Qualification
269 QW-463.1(e) Procedure Qualification
QW-463.1(f) Toughness Test Specimen Location
270 QW-463.2(a) Plates — Less Than 3/4 in. (19 mm) Thickness Performance Qualification
QW-463.2(b) Plates — 3/4 in. (19 mm) and Over Thickness and Alternate From 3/8 in. (10 mm) but Less Than 3/4 in. (19 mm) Thickness Performance Qualification
271 QW-463.2(c) Plates — Longitudinal Performance Qualification
QW-463.2(d) Performance Qualification
272 QW-463.2(e) Performance Qualification
QW-463.2(f) Pipe — NPS 10 (DN 250) Assembly Performance Qualification
273 QW-463.2(g) NPS 6 (DN 150) or NPS 8 (DN 200) Assembly Performance Qualification
274 QW-463.2(h) Performance Qualification
275 QW-464.1 Procedure Qualification Test Coupon and Test Specimens
276 QW-464.2 Performance Qualification Test Coupons and Test Specimens
277 QW-466.1 Test Jig Dimensions
279 QW-466.2 Guided‐Bend Roller Jig
QW-466.3 Guided‐Bend Wrap Around Jig
280 QW-466.4 Stud‐Weld Bend Jig
281 QW-466.5 Torque Testing Arrangement for Stud Welds
282 QW-466.6 Suggested Type Tensile Test Figure for Stud Welds
QW-469.1 Butt Joint
QW-469.2 Alternative Butt Joint
283 QW-473.3-1 Makeup of Equations for Aqua Regia and Lepito’s Etch
293 QB-252 Torch Brazing (TB)
294 QB-253 Furnace Brazing (FB)
QB-254 Induction Brazing (IB)
295 QB-255 Resistance Brazing (RB)
QB-256 Dip Brazing — Salt or Flux Bath (DB)
296 QB-257 Dip Brazing — Molten Metal Bath (DB)
301 QB-432 F‐Numbers
303 QB-451.1 Tension Tests and Transverse‐Bend Tests — Butt and Scarf Joints
QB-451.2 Tension Tests and Longitudinal Bend Tests — Butt and Scarf Joints
304 QB-451.3 Tension Tests and Peel Tests — LAP Joints
QB-451.4 Tension Tests and Section Tests — Rabbet Joints
305 QB-451.5 Section Tests — Workmanship Coupon Joints
306 QB-452.1 Peel or Section Tests — Butt, Scarf, Lap, Rabbet Joints
QB-452.2 Section Tests — Workmanship Specimen Joints
307 QB-461.1 Flow Positions
308 QB-461.2 Test Flow Positions
309 QB-462.1(a) Tension — Reduced Section for Butt and Scarf Joints — Plate
QB-461.3 Procedure and Performance Qualification Position Limitations
310 QB-462.1(b) Tension — Reduced Section for Butt, Lap, and Scarf Joints — Pipe
311 QB-462.1(c) Tension — Reduced Section for Lap and Rabbet Joints — Plate
312 QB-462.1(e) Tension — Full Section for Lap, Scarf, and Butt Joints — Small Diameter Pipe
313 QB-462.1(f) Support Fixture for Reduced‐Section Tension Specimens
314 QB-462.2(a) Transverse First and Second Surface Bends — Plate and Pipe
QB-462.2(b) Longitudinal First and Second Surface Bends — Plate
315 QB-462.3 Lap Joint Peel Specimen
QB-462.4 Lap Joint Section Specimen (See QB-181)
316 QB-462.5 Workmanship Coupons
317 QB-463.1(a) Plates Procedure Qualification
QB-463.1(b) Plates Procedure Qualification
318 QB-463.1(c) Plates Procedure Qualification
319 QB-463.1(d) Plates Procedure Qualification
320 QB-463.1(e) Pipe — Procedure Qualification
321 QB-463.2(a) Plates Performance Qualification
322 QB-463.2(b) Plates Performance Qualification
323 QB-463.2(c) Pipe Performance Qualification
324 QB-466.1 Guided‐Bend Jig
325 QB-466.2 Guided‐Bend Roller Jig
QB-466.3 Guided‐Bend Wrap Around Jig
330 QF-144.2 Testing Speed Requirements
331 QF-144.2.3
336 QF-202.2.2 Electrofusion Procedure Qualification Test Coupons Required
338 QF-221.1 Required Minimum Melt Bead Size
339 QF-221.2 Maximum Heater Plate Removal Time for Pipe-to-Pipe Butt Fusing
340 QF-222.1 Electrofusion Material Combinations
341 QF-254 Fusing Variables Procedure Specification
QF-255 Fusing Variables Procedure Specification
342 QF-256 Manual Butt-Fusing Variables Procedure Specification
QF-257 Fusing Variables Procedure Specification
345 QF-362 Essential Variables Applicable to Fusing Operators
347 QF-422 Material Grouping
348 QF-452.3 Pipe-Fusing Diameter Limits
349 QF-461.1 Fusing Positions
350 QF-461.2 Fusing Test Positions
351 QF-462(a) Cross Section of Upset Beads for Butt-Fused PE Pipe
352 QF-462(b) Cross Section of Upset Beads for Sidewall-Fused Fitting (Profile at Crotch of Fitting)
353 QF-463 Bend Test Specimen Removal, Configuration, and Testing
355 QF-464 HSTIT Specimen Configuration and Dimensions
356 QF-465 HSTIT Specimen Failure Examples
357 QF-466 Electrofusion Crush Test
358 QF-467 Electrofusion Bend Test
359 QF-468 Fusion Zone Void Criteria
360 QF-469 Electrofusion Peel Test
361 QF-470 Short-Term Hydrostatic Test Specimen
362 QF-482(a) Suggested Format for Butt-Fusing Procedure Specifications (FPS or SFPS)
363 QF-482(b) Suggested Format for Electrofusion Fusing Procedure Specification (FPS or MEFPS)
364 QF-482(c) Suggested Format for Sidewall-Fusing Procedure Specification (FPS or SFPS)
365 QF-483(a) Suggested Format for Butt-Fusing Procedure Qualification Records (PQR)
367 QF-483(b) Suggested Format for Electrofusion Fusing Procedure Qualification Records (PQR)
370 QF-483(c) Suggested Format for Sidewall-Fusing Procedure Qualification Records (PQR)
372 QF-484(a) Suggested Format for Butt-Fusing Machine Operator Performance Qualifications (FPQ)
373 QF-484(b) Suggested Format for Electrofusion Fusing Operator Performance Qualification (FPQ)
374 QF-484(c) Suggested Format for Sidewall-Fusing Machine Operator Performance Qualifications (FPQ)
375 QF-485 Suggested Format for Plastic Pipe Fusing Data Acquisition Log Review
377 QW-482 Suggested Format for Welding Procedure Specifications (WPS)
379 QW-483 Suggested Format for Procedure Qualification Records (PQR)
381 QW-484A Suggested Format A for Welder Performance Qualifications (WPQ)
382 QW-484B Suggested Format B for Welding Operator Performance Qualifications (WOPQ)
383 QW-485 Suggested Format for Demonstration of Standard Welding Procedure Specifications (SWPS)
384 QB-482 Suggested Format for a Brazing Procedure Specification (BPS)
385 QB-483 Suggested Format for a Brazing Procedure Qualification Record (PQR)
386 QB-484 Suggested Format for a Brazer or Brazing Operator Performance Qualification (BPQ)
390 F-100 Standard Units for Use in Equations
399 K-305 Proposed Code Case Template

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ASME BPVC IX 2021
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