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ASME PTB 1 2014

$98.04

ASME PTB-1 ASME Section VIII Division 2 Criteria and Commentary

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ASME 2014 298
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This document is the updated 2014 edition of the ASME Section VIII – Division 2 Criteria and Commentary. This edition incorporates changes into the criteria and commentary that have occurred between the 2009 Addenda and the 2013 edition of the ASME B&PV Code, Section VIII, Division. Valuable background information is provided to assist users in using the Code. This document will be updated as required to keep pace with future developments in Section VIII, Division 2.

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PDF Pages PDF Title
12 foreword
14 Acknowledgements
15 Organization and use
16 1 GENERAL REQUIREMENTS
1.1 General
1.1.1 Introduction
1.1.2 Organization
17 1.1.3 Definitions
1.2 Scope
1.2.1 Overview
18 1.2.2 Additional Requirements for Very High Pressure Vessels
1.2.3 Geometric Scope of This Division
1.2.4 Classifications Outside the Scope of this Division
19 1.2.5 Combination Units
1.2.6 Field Assembly of Vessels
1.2.7 Pressure Relief Devices
1.3 Standards Referenced by This Division
1.4 Units of Measurement
1.5 Tolerances
20 1.6 Technical Inquires
1.7 Annexes
21 2 RESPONSIBILITIES AND DUTIES
2.1 General
2.2 User Responsibilities
22 2.3 Manufacturer’s Responsibilities
2.3.1 Code Compliance
2.3.2 Materials Selection
2.3.3 Manufacturer’s Design Report
23 2.3.4 Manufacturer’s Data Report
2.3.5 Manufacturer’s Construction Records
2.3.6 Quality Control System
2.3.7 Certification of Subcontracted Services
24 2.3.8 Inspection and Examination
2.3.9 Application of Certification Mark
2.4 The Inspector
28 2.5 Criteria and Commentary Tables
30 3 MATERIALS REQUIREMENTS
3.1 General Requirements
3.2 Materials Permitted for Construction of Vessel Parts
31 3.3 Supplemental Requirements for Ferrous Materials
32 3.4 Supplemental Requirements for Cr-Mo Steels
3.5 Supplemental Requirements for Q&T Steels with Enhanced Tensile Properties
3.6 Supplemental Requirements for Nonferrous Materials
3.7 Supplemental Requirements for Bolting
33 3.8 Supplemental Requirements for Castings
3.9 Supplemental Requirements for Hubs Machined From Plate
3.10 Material Test Requirements
3.11 Material Toughness Requirements
3.11.1 General
34 3.11.2 Carbon and Low Alloy Steels Except Bolting
3.11.2.1 Toughness Requirements for Carbon and Low Alloy Steels
3.11.2.2 Required Impact Testing Based on the MDMT, Thickness and Yield Strength
35 3.11.2.3 Exemption from Impact Testing Based on the MDMT, Thickness and Material Specification
3.11.2.4 Exemption from Impact Testing Based on Material Specification and Product Form
3.11.2.5 Exemption from Impact Testing Based on Design Stress Values
37 3.11.2.6 Adjusting the MDMT for Impact Tested Materials
3.11.2.7 Vessel or Components Operating Below the MDMT
38 3.11.2.8 Establishment of the MDMT using a Fracture Mechanics Methodology
3.11.2.9 Postweld Heat Treatment Requirements for Materials in Low Temperature Service
39 3.11.2.10 Impact testing of Welding Procedures
3.11.3 Quenched and Tempered Steels
3.11.4 High Alloy Steels Except Bolting
3.11.5 Non-Ferrous Alloys
3.11.6 Bolting Materials
3.11.7 Toughness Testing Procedures
3.11.8 Impact Testing of Welding Procedures and Test Plates of Ferrous Materials
3.12 Allowable Design Stresses
42 3.13 Strength Parameters
3.14 Physical Properties
3.15 Design Fatigue Curves
3.16 Nomenclature
3.17 Definitions
3.18 Annexes
47 3.19 Criteria and Commentary References
3.20 Criteria and Commentary Nomenclature
51 3.21 Criteria and Commentary Tables
64 3.22 Criteria and Commentary Figures
85 3.23
86 4 DESIGN-BY-RULE REQUIREMENTS
4.1 General Requirements
4.1.1 Scope
87 4.1.2 Minimum Thickness Requirements
4.1.3 Material Thickness Requirements
4.1.4 Corrosion Allowance in Design Equations
4.1.5 Design Basis
4.1.5.1 Design Thickness
88 4.1.5.2 Definitions
89 4.1.5.3 Load Case Combinations
90 4.1.6 Design Allowable Stress
4.1.7 Materials in Combination
4.1.8 Combination Units
91 4.1.9 Cladding and Weld Overlay
4.1.10 Internal Linings
4.1.11 Flanges and Pipe Fittings
4.1.12 Nomenclature
4.2 Design Rules for Welded Joints
4.2.1 Scope
4.2.2 Weld Category
92 4.2.3 Weld Joint Type
4.2.4 Weld Joint Factor
4.2.5 Types of Joints Permitted
4.2.6 Nomenclature
4.3 Design Rules for Shells Under Internal Pressure
4.3.1 Scope
4.3.2 Shell Tolerances
93 4.3.3 Cylindrical Shells
98 4.3.4 Conical Shells
4.3.5 Spherical Shells and Hemispherical Heads
100 4.3.6 Torispherical Heads
103 4.3.7 Ellipsoidal Heads
4.3.8 Local Thin Areas
104 4.3.9 Drilled Holes not Penetrating Through the Vessel Wall
4.3.10 Combined Loadings and Allowable Stresses
105 4.3.11 Cylindrical-To-Conical Shell Transition Junctions Without a Knuckle
4.3.12 Cylindrical-To-Conical Shell Transition Junctions With a Knuckle
106 4.3.13 Nomenclature
4.4 Design Rules for Shells Under External Pressure and Allowable Compressive Stresses
4.4.1 Scope
107 4.4.2 Design Factors
4.4.3 Material Properties
108 4.4.4 Shell Tolerances
4.4.5 Cylindrical Shells
109 4.4.6 Conical Shell
4.4.7 Spherical Shell and Hemispherical Head
110 4.4.8 Torispherical Head
4.4.9 Ellipsoidal Head
4.4.10 Local Thin Areas
4.4.11 Drilled Holes not Penetrating Through the Vessel Wall
4.4.12 Combined Loadings and Allowable Compressive Stresses
4.4.13 Cylindrical-To-Conical Shell Transition Junctions Without a Knuckle
4.4.14 Cylindrical-To-Conical Shell Transition Junctions With a Knuckle
4.4.15 Nomenclature
4.5 Design Rules for Shells Openings in Shells and Heads
112 4.6 Design Rules for Flat Heads
4.7 Design Rules for Spherically Dished Bolted Covers
113 4.8 Design Rules for Quick Actuating (Quick Opening) Closures
4.9 Design Rules for Braced and Stayed Surfaces
4.10 Design Rules for Ligaments
4.11 Design Rules for Jacketed Vessels
114 4.12 Design Rules for NonCircular Vessels
115 4.13 Design Rules for Layered Vessels
4.14 Evaluation of Vessels Outside of Tolerance
4.14.1 Shell Tolerances
4.14.2 Local Thin Areas
4.14.3 Marking and Reports
4.15 Design Rules for Supports and Attachments
4.15.1 Scope
4.15.2 Design of Supports
116 4.15.3 Saddle Supports for Horizontal Vessels
4.15.4 Skirt Supports for Vertical Vessels
4.15.5 Lug and Leg Supports
117 4.15.6 Nomenclature
4.16 Design Rules for Flanged Joints
118 4.17 Design Rules for Clamped Connections
4.18 Design Rules for Shell and Tube Heat Exchangers
119 4.19 Design Rules for Bellows Expansion Joints
120 4.20 Criteria and Commentary References
123 4.21 Criteria and Commentary Nomenclature
131 4.22 Criteria and Commentary
141 4.23 Criteria and Commentary Figures
157 5 DESIGN-BY-ANALYSIS REQUIREMENTS
5.1 General Requirements
5.1.1 Scope
158 5.1.2 Numerical Analysis
5.1.3 Loading Conditions
161 5.2 Protection Against Plastic Collapse
5.2.1 Overview
162 5.2.2 Elastic Stress Analysis Method
166 5.2.3 Limit-Load Analysis Method
168 5.2.4 Elastic-Plastic Stress Analysis Method
169 5.3 Protection Against Local Failure
5.3.1 Overview
5.3.2 Elastic Analysis
170 5.3.3 Elastic-Plastic Analysis
173 5.4 Protection Against Collapse from Buckling
174 5.5 Protection Against Failure from Cyclic Loading
5.5.1 Overview
175 5.5.2 Screening Criteria for Fatigue Analysis
5.5.2.1 Overview
176 5.5.2.2 Fatigue Analysis Screening Based On Experience with Comparable Equipment
5.5.2.3 Fatigue Analysis Screening, Method A
178 5.5.2.4 Fatigue Analysis Screening, Method B
180 5.5.3 Fatigue Assessment – Elastic Stress Analysis and Equivalent Stresses
5.5.3.1 Overview
5.5.3.2 Assessment Procedure
187 5.5.4 Fatigue Assessment – Elastic-Plastic Stress Analysis and Equivalent Strains
5.5.4.1 Overview
188 5.5.4.2 Assessment Procedure
5.5.5 Fatigue Assessment of Welds – Elastic Stress Analysis and Structural Stress
5.5.5.1 Overview
189 5.5.5.2 Assessment Procedure
195 5.5.6 Ratcheting – Elastic Stress Analysis
5.5.6.1 Elastic Ratcheting Analysis Method
196 5.5.6.2 Simplified Elastic-Plastic Analysis
197 5.5.6.3 Thermal Stress Ratcheting Assessment
198 5.5.6.4 Progressive Distortion of Non-Integral Connections
5.5.7 Ratcheting Assessment – Elastic-Plastic Stress Analysis
5.5.7.1 Overview
5.5.7.2 Assessment Procedure
199 5.6 Supplemental Requirements for Stress Classification in Nozzle Necks
200 5.7 Supplemental Requirements for Bolts
5.8 Supplemental Requirements for Perforated Plates
5.9 Supplemental Requirements for Layered Vessels
5.10 Experimental Stress Analysis
5.11 Fracture Mechanic Evaluations
5.12 Definitions
201 5.13 Annexes
202 5.14 Criteria and Commentary References
204 5.15 Criteria and Commentary Nomenclature
213 5.16 Criteria and Commentary
231 5.17 Criteria and Commentary Figures
241 6 FABRICATION REQUIREMENTS
6.1 General Fabrication Requirements
6.1.1 Materials
242 6.1.2 Forming
6.1.3 Base Metal Preparation
243 6.1.4 Fitting and Alignment
6.1.5 Cleaning of Surfaces to be Welded
6.1.6 Alignment Tolerances for Edges to be Butt Welded
6.2 Welding Fabrication Requirements
6.2.1 Welding Processes
244 6.2.2 Welding Qualifications and Records
6.2.3 Precautions to be Taken Before Welding
6.2.4 Specific Requirements for Welded Joints
245 6.2.5 Miscellaneous Welding Requirements
6.2.6 Summary of Joints Permitted and Their Examination
6.2.7 Repair of Weld Defects
6.2.8 Special Requirements for Welding Test Plates for Titanium Materials
6.3 Special Requirements for Tube-To-Tubesheet Welds
246 6.4 Preheating and Heat Treatment of Weldments
6.4.1 Requirements for Preheating of Welds
6.4.2 Requirements for Postweld Heat Treatment
248 6.4.3 Procedures for Postweld Heat Treatment
249 6.4.4 Operation of Postweld Heat Treatment
6.4.5 Postweld Heat Treatment After Repairs
250 6.4.6 Postweld Heat Treatment of Nonferrous Materials
6.5 Special Requirements for Clad or Weld Overlay Linings, and Lined Parts
251 6.6 Special Requirements for Tensile Property Enhanced Q&T Ferritic Steels
252 6.7 Special Requirements for Forged Vessel Fabrication
6.8 Special Fabrication Requirements for Layered Vessels
6.9 Special Fabrication Requirements for Expansion Joints
6.10 Criteria and Commentary References
253 6.11 Criteria and Commentary Nomenclature
6.12 Criteria and Commentary Tables
254 7 INSPECTION AND EXAMINATION REQUIREMENTS
7.1 General
7.2 Responsibilities and Duties
7.3 Qualification of Nondestructive Examination Personnel
255 7.3.1 Nondestructive Examination Requirements
7.3.2 Examination Groups for Pressure Vessels
256 7.3.3 Extent of Nondestructive Examination
7.3.4 Selection of Examination Methods for Internal (Volumetric) Flaws
257 7.3.5 Selection of Examination Methods for Surface Flaws
7.3.6 Surface Condition and Preparation
7.3.7 Supplemental Examination for Cyclic Service
7.3.8 Examination and Inspection of Vessels with Protective Linings and Cladding
7.3.9 Examination and Inspection of Tensile Property Enhanced Q and T Vessels
7.3.10 Examination Requirements of Integrally Forged Vessels
7.3.11 Examination and Inspection of Fabricated Layered Vessels
7.3.12 Examination and Inspection of Expansion Joints
258 7.4 Examination Method and Acceptance Criteria
7.4.1 General
7.4.2 Visual Examination
7.4.3 Radiographic Examination
7.4.4 Ultrasonic Examination
260 7.4.5 Magnetic Particle Examination (MT)
7.4.6 Liquid Penetrant Examinations (PT)
7.4.7 Eddy Current Surface Examination Procedure Requirements (ET)
7.4.8 Evaluation and Retest for Partial Examination
7.5 Final Examination of Vessel
7.5.1 Surface Examination After Hydrotest
7.5.2 Inspection of Lined Vessel Interior After Hydrotest
261 7.6 Leak Testing
7.7 Acoustic Emission
7.8 Annexes
7.9 Criteria and Commentary References
262 7.10 Criteria and Commentary Tables
268 8 PRESSURE TESTING REQUIREMENTS
8.1 General Requirements
269 8.2 Hydrostatic Testing
8.3 Pneumatic Testing
270 8.4 Alternative Pressure Testing
8.5 Documentation
8.6 Nomenclature
8.7 Criteria and Commentary References
8.8 Criteria and Commentary Nomenclature
271 9 PRESSURE VESSEL OVERPRESSURE PROTECTION
9.1 General Requirements
9.2 Pressure Relief Valves
9.3 Non-Reclosing Pressure Relief Devices
9.4 Calculation of Rated Capacity for Different Relieving Pressures and/or Fluids
9.5 Marking and Stamping
9.6 Provisions for Installation of Pressure Relieving Devices
272 9.7 Overpressure Protection by Design
9.8 Criteria and Commentary References
273 ANNEX A
ASME PTB 1 2014
$98.04