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ASME PTB 10 2015

$98.04

ASME PTB-10 – 2015: Guide for ASME Section VIII Division 1 Stamp Holders

Published By Publication Date Number of Pages
ASME 2015 111
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This Guide is a comprehensive review of the Pressure Equipment Directive (PED) and ASME Section VIII, Division 1. ASME has received requests from all over the world to provide guidance to manufacturers who have been or will be impacted by the European PED. This document provides that guidance.

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PDF Pages PDF Title
7 FOREWORD
8 1 INTRODUCTION
9 2 THE EUROPEAN CONTEXT
2.1 Main Concepts of New Approach Directives
2.2 Terms Used in European Directives
10 3 PED OVERVIEW
3.1 Introduction
3.1.1 General
3.1.2 Intent
3.1.3 Manufacturers
3.1.4 Requirements
3.2 General Concepts
11 3.2.1 Scope
3.2.2 Hazard Categories
3.2.3 Conformity Assessment Procedures
3.2.4 Notified Body
3.2.5 CE Marking
12 3.2.6 Essential Safety Requirements
3.3 Structure of the PED
13 4 SCOPE (ARTICLES 1, 2, AND 4 OF THE PED)
4.1 Scope (Article 1-§1 of the PED)
4.2 Types of Equipment Covered (Article 2 and Article 4 of the PED)
4.3 PED Exclusions (Article 1-§2 of the PED)
15 5 HAZARD CATEGORIES (ARTICLE 4, ARTICLE 13, ANNEX II OF THE PED)
5.1 Level of Hazards in Pressure Equipment
5.2 Equipment in Category 0 (Article 4-§3 of the PED)
5.3 Equipment in Hazard Categories I to IV (Article 4-§1 of the PED)
17 5.4 Vessels Not Subject to Fire or Heat (Article 4-§1(a) of the PED)
5.5 Vessels Subject to Fire or Heat (Article 3-§1(b) of the PED)
5.6 Piping (Article 4-§1(c))
5.7 Safety Accessories (Article 3-§1(d), Annex ll-§2 of the PED)
5.8 Pressure Accessories (Article 4-§1(d), Annex ll-§3 of the PED)
18 5.9 Summary
19 6 CONFORMITY ASSESSMENT PROCEDURES (ARTICLE 14, ANNEX III OF THE PED)
6.1 Introduction
6.2 General Concept
21 6.3 Structure of the Procedures
22 6.4 Review of Conformity Assessment Modules
6.4.1 Conformity Assessment Modules
6.4.2 Module A: Internal Production Control
23 6.4.2.1 Characteristics of the Module
6.4.2.2 Role of the Manufacturer
6.4.3 Module A2: Internal Production Control Plus Supervised Pressure Equipment Checks at Random Intervals
6.4.3.1 Tasks of the Manufacturer
6.4.3.2 Tasks of the Notified Body
24 6.4.4 Module B: EU Type Examination – Production Type
6.4.4.1 Characteristics of the Module
6.4.4.2 Tasks of the Manufacturer
6.4.4.3 Tasks of the Notified Body
25 6.4.5 Module B: EU Type Examination – Design Type
6.4.5.1 Characteristics of the Module
6.4.5.2 Tasks of the Manufacturer
6.4.5.3 Tasks of the Notified Body
6.4.6 Module C2: Conformity to Type Based on Internal Production Control Plus Supervised Pressure Equipment Checks at Random Intervals
6.4.6.1 Characteristics of the Module
6.4.6.2 Tasks of the Manufacturer
6.4.6.3 Tasks of the Notified Body
6.4.7 Module D: Conformity to Type Based on Quality Assurance of the Production Process
26 6.4.7.1 Characteristics of this Module
6.4.7.2 Tasks of the Manufacturer
6.4.7.3 Tasks of the Notified Body
6.4.8 Module D1: Quality Assurance of the Production Process
6.4.8.1 Characteristics of the Module
6.4.8.2 Tasks of the Manufacturer
6.4.8.3 Tasks of the Notified Body
27 6.4.9 Module E: Conformity to Type Based on Pressure Equipment Quality Assurance
6.4.9.1 Characteristics of the Module
6.4.9.2 Tasks of the Manufacturer
6.4.9.3 Tasks of the Notified Body
6.4.10 Module E1: Quality Assurance of Final Pressure Equipment Inspection and Testing
6.4.10.1 Characteristics of the Module
6.4.10.2 Tasks of the Manufacturer
6.4.10.3 Tasks of the Notified Body
6.4.11 Module F: Conformity to Type Based on Pressure Equipment Verification
28 6.4.11.1 Characteristics of the Module
6.4.11.2 Tasks of the Manufacturer
6.4.11.3 Tasks of the Notified Body
6.4.12 Module G: Conformity Based on Unit Verification
6.4.12.1 Characteristics of the Module
6.4.12.2 Tasks of the Manufacturer
6.4.12.3 Tasks of the Notified Body
29 6.4.13 Module H: Conformity Based on Full Quality Assurance
6.4.13.1 Characteristics of the Module
6.4.13.2 Tasks of the Manufacturer
6.4.13.3 Tasks of the Notified Body
6.4.14 Module H1: Conformity Based on Full Quality Assurance Plus Design Examination
30 6.4.14.1 Tasks of the Manufacturer
6.4.14.2 Tasks of the Notified Body
6.5 Summary of Activities of Manufacturers and Notified Bodies
31 7 ESSENTIAL SAFETY REQUIREMENTS (ARTICLES 4 AND 6, ANNEX I OF THE PED)
7.1 Introduction
7.2 General Discussion of ESR (Annex I of the PED)
7.2.1 Preliminary Remarks
32 7.2.1.1 General (Annex I-§1 of the PED)
7.2.1.2 Design (Annex I-§2 of the PED)
7.2.1.2.1 General (Annex I-§2.1 of the PED)
7.2.1.2.2 Design Method
33 7.2.1.2.3 Other Requirements for Design
7.2.1.3 Fabrication (Annex I-§3 of the PED)
7.2.1.3.1 Manufacturing Procedures
34 7.2.1.3.2 Non-Destructive Testing (NDE) (Annex I-§3.1.3of the PED)
7.2.1.3.3 Final Assessment (Annex I-§3.2 of the PED)
35 7.2.1.3.4 Marking and Operating Instructions
7.2.1.4 Materials (Annex I-§4 of the PED)
7.2.1.4.1 Materials Intended for Pressure Parts (Annex I-§4.1 of the PED)
7.2.1.4.2 Material Characteristics (Annex I-§4.2 of the PED)
36 7.2.1.5 Specific Requirements Applicable to Fired Equipment (Annex I-§5 of the PED)
7.2.1.6 Specific Requirements Applicable to Piping (Annex I-§6 of the PED)
7.2.1.7 Specific Quantitative Requirements for All Equipment (Annex I-§7 of the PED)
7.3 Hazard Analysis (Annex I of the PED)
7.3.1 Identify the Hazard Due to Pressure
7.3.2 Evaluation
37 7.3.3 Reduction of Hazards
7.3.4 Informing Users
7.3.5 Documentation
38 8 MATERIALS (ARTICLE 15, ANNEX I OF THE PED)
8.1 General
8.2 Materials that Comply with Harmonized Materials Standards
8.3 European Approval of Pressure Equipment Materials (Article 15 of the PED)
8.3.1 General
39 8.3.2 General Requirements for Obtaining European Approval (EAM) of Pressure Equipment Materials
8.3.2.1 European Approvals of Nationally Approved Specifications of EU Member Countries for Pressure Equipment Materials.
8.3.2.2 European Approvals of Materials Covered in Non-EU Member Specifications
8.3.2.3 Procedure for Incorporation of Existing National Material Specifications into European Material Data Sheets (EMDS)
8.3.2.3.1 Applications
40 8.3.2.3.2 The NB Shall Verify the Requirements of Annex I in the PED
8.3.2.3.3 Compliance Questionnaire Requirements
41 8.4 Particular Material Appraisal (Annex I-§4.2c of the PED)
8.5 Material Certificates (Annex I-§4.3 of the PED)
8.6 Material Manufacturers
42 9 NOTIFIED BODIES (CHAPTER 4 OF THE PED)
43 10 CE MARKING (ARTICLE 18, ARTICLE 19, OF THE PED)
44 11 SPECIFIC ISSUES
11.1 Assemblies (Article 6, Article 12 of the PED)
11.2 User Inspectorates (Article 25 of the PED)
11.3 Specific Cases
45 11.4 Manufacturer’s Responsibility
46 11.5 Operating Instructions
47 12 COMPARISON OF ASME AND PED REQUIREMENTS
71 13 ANNEX Z, ADDITIONAL CONSIDERATIONS FOR APPLICATION OF ASME SECTION VIII, DIVISION 1 VESSELS WITHIN THE SCOPE OF PED 2014/68/EU, ANNEX I
85 References
86 APPENDIX A: Glossary of Terms Used in New Approach Directives
88 APPENDIX B: Contents of the PED
90 APPENDIX C: Flowchart for Pressure Equipment Directive (2014/68/EU)
91 APPENDIX D: PED Exclusions
92 APPENDIX E: Graphs for Hazard Categories
101 APPENDIX F: Manufacturers and Notified Bodies
105 APPENDIX G: Declaration of Conformity
106 APPENDIX H: Responsibilities of the Manufacturer
110 APPENDIX I: Simultaneous Application of European Directives
ASME PTB 10 2015
$98.04