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ASME PTC 47.3 2021

$98.04

ASME PTC 47.3-2021 – Syngas-Conditioning Block of an Integrated Gasification Combined Cycle Power Plant

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ASME 2021
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The object of this Code is to provide uniform test methods and procedures for the determination of the performance of the syngas-conditioning block, which is located between the gasification block and the power block.

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PDF Pages PDF Title
4 CONTENTS
7 NOTICE
8 FOREWORD
9 ASME PTC COMMITTEE ROSTER
10 CORRESPONDENCE WITH THE PTC COMMITTEE
12 INTRODUCTION
14 Section 1 Object and Scope
1-1 OBJECT
15 1-2 SCOPE
1-3 UNCERTAINTY
Tables
Table 1-3-1 Largest Expected Test Uncertainties of Performance Parameters
16 1-4 REFERENCES
17 Section 2 Definitions and Description of Terms
2-1 GENERAL
2-2 DEFINITIONS
19 Figures
Figure 2-2-1 Contaminant Removal
20 2-3 ACRONYMS
22 Section 3 Guiding Principles
3-1 TEST BOUNDARY AND REQUIRED MEASUREMENTS
Figure 3-1-1 Syngas-Conditioning Block Test Boundary
23 3-2 PREPARATIONS FOR TESTING
3-2.1 Object of Test
3-2.2 General Precaution
3-2.3 Agreements
3-2.4 Preliminary Test Runs
24 3-3 TESTS
3-3.1 Preparation
3-3.2 Location and Identification of Instruments
3-3.3 Stabilization
3-3.4 Starting and Stopping
3-3.5 Readjustments
3-3.6 Frequency and Timing of Observations
3-3.7 Data Collection
3-3.8 Conduct of Test
25 3-4 OPERATING CONDITIONS
3-4.1 Operating Philosophy
3-4.2 Permissible Deviations
3-4.3 Inconsistent Measurements
Table 3-4.2-1 Guidance for Establishing Permissible Deviations From Design
26 3-5 POST-TEST ANALYSIS
3-5.1 Evaluation of Test Runs
Figure 3-5.1-1 Uncertainty Intervals
27 3-5.2 Causes for Rejection of Test Runs
3-5.3 Uncertainty
3-5.4 Application of Correction Methods
3-6 RECORDS: DATA RECORDS AND TEST LOG
28 Section 4 Instruments and Methods of Measurement
4-1 INTRODUCTION
4-2 GENERAL REQUIREMENTS
4-2.1 Introduction
4-2.2 Measurements
29 4-2.3 Instrumentation
30 4-2.4 Instrument Calibration
32 4-2.5 Instrument Verification
4-2.6 Instrumentation Systematic Uncertainty
4-3 PRESSURE MEASUREMENT
4-3.1 Introduction
33 Table 4-2.6-1 Potential Instrumentation Systematic Uncertainty
36 4-3.2 Required Uncertainty
4-3.3 Recommended Pressure Measurement Devices
37 4-3.4 Absolute Pressure Measurements
38 4-3.5 Gauge Pressure Measurements
39 4-3.6 Differential Pressure Measurements
4-4 TEMPERATURE MEASUREMENT
4-4.1 Introduction
40 Figure 4-3.6.2-1 Five-Way Manifold
Figure 4-3.6.2-2 Water-Leg Correction for Flow Measurement
41 4-4.2 Required Uncertainty
4-4.3 Recommended Temperature Measurement Devices
43 Figure 4-4.3.2.1-1 Three- and Four-Wire RTDs
44 4-4.4 Calibration of Primary Parameter Temperature Measurement Devices
45 4-4.5 Temperature Scale
4-4.6 Typical Applications for Temperature Measurement
46 4-5 LIQUID FLOW MEASUREMENT
4-5.1 Water
Figure 4-4.6.2-1 Flow-Through Well
47 Figure 4-4.6.3-1 Duct Measurement Points
48 4-6 STEAM FLOW MEASUREMENT
4-6.1 Steam Flow Characteristics
4-6.2 Secondary Steam Flow Measurements
4-6.3 Two-Phase Steam–Water Mixtures
49 4-7 GAS FLOW MEASUREMENT
4-7.1 Digital Computation of Gas Flow Rate
4-8 MATERIAL ANALYSIS
4-8.1 Sample Collection
50 4-8.2 Analytical Techniques
4-9 AUXILIARY ELECTRIC POWER MEASUREMENT
4-9.1 Introduction
4-9.2 Electrical Metering Equipment
51 4-9.3 Measurement of Step-Up and Step-Down Transformers
4-10 DATA COLLECTION AND HANDLING
4-10.1 Introduction
52 4-10.2 Data Management
4-10.3 Data Acquisition System Selection
53 Section 5 Calculations and Results
5-1 INTRODUCTION
5-2 DATA REDUCTION
5-3 FUNDAMENTAL EQUATIONS
5-3.1 Nomenclature
54 5-3.2 Corrected Product Syngas Energy
5-3.3 Corrected Auxiliary Power
55 5-3.4 Corrected Syngas-Conditioning Efficiency
5-4 CORRECTIONS
5-4.1 Syngas-Conditioning Block Models
56 5-4.2 Additive and Multiplicative Corrections
57 Table 5-4.2-1 Additive and Multiplicative Corrections
58 5-5 PARAMETERS USED IN THE FUNDAMENTAL EQUATIONS
5-5.1 Heating Value, LHV
59 5-5.2 Product Syngas Energy Flow, Qpg
5-5.3 Inlet Syngas Energy Flow, Qsg
60 Section 6 Report of Results
6-1 GENERAL REQUIREMENTS
61 6-2 EXECUTIVE SUMMARY
6-3 INTRODUCTION
6-4 CALCULATIONS AND RESULTS
6-5 INSTRUMENTATION
62 6-6 CONCLUSIONS
6-7 APPENDICES
63 Section 7 Uncertainty Analysis
7-1 INTRODUCTION
7-1.1 Pretest Uncertainty Analysis
7-1.2 Post-Test Uncertainty Analysis
7-2 OBJECTIVE OF UNCERTAINTY ANALYSIS
7-3 DETERMINATION OF OVERALL UNCERTAINTY
64 7-4 SOURCES OF ERROR
7-5 CALCULATION OF UNCERTAINTY
Table 7-5-1 Expected Uncertainty Limits
65 Table 7-5-2 Format of Uncertainty Calculations
66 7-6 SENSITIVITY COEFFICIENTS
Table 7-5-3 Measured Parameters Needed for Uncertainty Calculations
67 7-7 SYSTEMATIC UNCERTAINTY
7-8 RANDOM STANDARD UNCERTAINTY FOR SPATIALLY UNIFORM PARAMETERS
68 7-9 RANDOM STANDARD UNCERTAINTY FOR SPATIALLY NONUNIFORM PARAMETERS
69 7-10 CORRELATED SYSTEMATIC STANDARD UNCERTAINTY
70 NONMANDATORY APPENDIX A SAMPLE CALCULATION: IGCC SYNGAS-CONDITIONING BLOCK
A-1 GENERAL
A-2 CYCLE DESCRIPTION
A-3 BASIS FOR EXAMPLE CASE
A-4 TEST BOUNDARY
A-5 TEST CORRECTIONS
71 Figure A-2-1 Syngas-Conditioning Block Process Flow Diagram
72 Table A-3-1 Reference Design Data
73 Figure A-4-1 Syngas-Conditioning Block Flow Diagram
A-5.1 AP1 — Auxiliary Power Correction for Inlet Syngas CO2
A-5.2 AP2 — Auxiliary Power Correction for Inlet Syngas COS
A-5.3 AP3 — Auxiliary Power Correction for Inlet Syngas H2O
A-5.4 AP4 — Auxiliary Power Correction for Inlet Syngas H2S
A-5.5 AP6 — Auxiliary Power Correction for Plant Cooling Water Temperature
A-5.6 AP7 — Auxiliary Power Correction for Syngas Inlet Temperature
A-5.7 MS1 — Product Syngas Energy Correction for Inlet Syngas CO2
74 Table A-5-1 Additive and Multiplicative Corrections
A-5.8 MS2 — Product Syngas Energy Correction for Inlet Syngas COS
A-5.9 MS3 — Product Syngas Energy Correction for Inlet Syngas H2O
A-5.10 MS4 — Product Syngas Energy Correction for Inlet Syngas H2S
A-5.11 MS5 — Product Syngas Energy Correction for Inlet Syngas Flow
A-5.12 MP5 — Auxiliary Power Correction for Inlet Syngas Flow
A-6 REFERENCE AND MEASURED CONDITIONS
75 Figure A-5.1-1 Auxiliary Power Correction for Inlet Syngas CO2
Figure A-5.2-1 Auxiliary Power Correction for Inlet Syngas COS
76 Figure A-5.3-1 Auxiliary Power Correction for Inlet Syngas H2O
Figure A-5.4-1 Auxiliary Power Correction for Inlet Syngas H2S
77 Figure A-5.5-1 Auxiliary Power Correction for Plant Cooling Water Temperature
Figure A-5.6-1 Auxiliary Power Correction for Syngas Inlet Temperature
78 Figure A-5.7-1 Product Syngas Energy Correction for Inlet Syngas CO2
Figure A-5.8-1 Product Syngas Energy Correction for Inlet Syngas COS
79 Figure A-5.9-1 Product Syngas Energy Correction for Inlet Syngas H2O
Figure A-5.10-1 Product Syngas Energy Correction for Inlet Syngas H2S
80 Figure A-5.11-1 Product Syngas Energy Correction for Inlet Syngas Flow
Figure A-5.12-1Auxiliary Power Correction for Inlet Syngas Flow
81 Table A-6-1 Reference and Test Conditions for Syngas-Conditioning Block
A-7 CORRECTED PERFORMANCE CALCULATIONS
A-7.1 Corrected Product Syngas Energy
82 Table A-7.2-1 Syngas-Conditioning Block Auxiliary Power
A-7.2 Corrected Auxiliary Power
83 A-7.3 Corrected Conditioning Efficiency
A-8 CONCLUSIONS
84 Table A-7.3-1 Test Result Details
85 NONMANDATORY APPENDIX B SAMPLE UNCERTAINTY ANALYSIS
B-1 GENERAL
B-2 PERFORMANCE EQUATIONS
B-2.1 Corrected Product Syngas Energy
B-2.2 Corrected Syngas-Conditioning Efficiency
86 B-2.3 Corrected Auxiliary Power
B-3 MEASURED PARAMETERS
87 B-4 SENSITIVITY COEFFICIENTS
B-5 UNCERTAINTY VALUES
88 Table B-4-1 Sensitivity Coefficients
Table B-5-1 Calculated and Expected Uncertainty Limits
89 Table B-5-2 Uncertainty of Corrected Product Syngas Energy
90 Table B-5-3 Uncertainty of Corrected Conditioning Efficiency
ASME PTC 47.3 2021
$98.04