ASME PTC 47.3 2021
$98.04
ASME PTC 47.3-2021 – Syngas-Conditioning Block of an Integrated Gasification Combined Cycle Power Plant
Published By | Publication Date | Number of Pages |
ASME | 2021 |
The object of this Code is to provide uniform test methods and procedures for the determination of the performance of the syngas-conditioning block, which is located between the gasification block and the power block.
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PDF Pages | PDF Title |
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4 | CONTENTS |
7 | NOTICE |
8 | FOREWORD |
9 | ASME PTC COMMITTEE ROSTER |
10 | CORRESPONDENCE WITH THE PTC COMMITTEE |
12 | INTRODUCTION |
14 | Section 1 Object and Scope 1-1 OBJECT |
15 | 1-2 SCOPE 1-3 UNCERTAINTY Tables Table 1-3-1 Largest Expected Test Uncertainties of Performance Parameters |
16 | 1-4 REFERENCES |
17 | Section 2 Definitions and Description of Terms 2-1 GENERAL 2-2 DEFINITIONS |
19 | Figures Figure 2-2-1 Contaminant Removal |
20 | 2-3 ACRONYMS |
22 | Section 3 Guiding Principles 3-1 TEST BOUNDARY AND REQUIRED MEASUREMENTS Figure 3-1-1 Syngas-Conditioning Block Test Boundary |
23 | 3-2 PREPARATIONS FOR TESTING 3-2.1 Object of Test 3-2.2 General Precaution 3-2.3 Agreements 3-2.4 Preliminary Test Runs |
24 | 3-3 TESTS 3-3.1 Preparation 3-3.2 Location and Identification of Instruments 3-3.3 Stabilization 3-3.4 Starting and Stopping 3-3.5 Readjustments 3-3.6 Frequency and Timing of Observations 3-3.7 Data Collection 3-3.8 Conduct of Test |
25 | 3-4 OPERATING CONDITIONS 3-4.1 Operating Philosophy 3-4.2 Permissible Deviations 3-4.3 Inconsistent Measurements Table 3-4.2-1 Guidance for Establishing Permissible Deviations From Design |
26 | 3-5 POST-TEST ANALYSIS 3-5.1 Evaluation of Test Runs Figure 3-5.1-1 Uncertainty Intervals |
27 | 3-5.2 Causes for Rejection of Test Runs 3-5.3 Uncertainty 3-5.4 Application of Correction Methods 3-6 RECORDS: DATA RECORDS AND TEST LOG |
28 | Section 4 Instruments and Methods of Measurement 4-1 INTRODUCTION 4-2 GENERAL REQUIREMENTS 4-2.1 Introduction 4-2.2 Measurements |
29 | 4-2.3 Instrumentation |
30 | 4-2.4 Instrument Calibration |
32 | 4-2.5 Instrument Verification 4-2.6 Instrumentation Systematic Uncertainty 4-3 PRESSURE MEASUREMENT 4-3.1 Introduction |
33 | Table 4-2.6-1 Potential Instrumentation Systematic Uncertainty |
36 | 4-3.2 Required Uncertainty 4-3.3 Recommended Pressure Measurement Devices |
37 | 4-3.4 Absolute Pressure Measurements |
38 | 4-3.5 Gauge Pressure Measurements |
39 | 4-3.6 Differential Pressure Measurements 4-4 TEMPERATURE MEASUREMENT 4-4.1 Introduction |
40 | Figure 4-3.6.2-1 Five-Way Manifold Figure 4-3.6.2-2 Water-Leg Correction for Flow Measurement |
41 | 4-4.2 Required Uncertainty 4-4.3 Recommended Temperature Measurement Devices |
43 | Figure 4-4.3.2.1-1 Three- and Four-Wire RTDs |
44 | 4-4.4 Calibration of Primary Parameter Temperature Measurement Devices |
45 | 4-4.5 Temperature Scale 4-4.6 Typical Applications for Temperature Measurement |
46 | 4-5 LIQUID FLOW MEASUREMENT 4-5.1 Water Figure 4-4.6.2-1 Flow-Through Well |
47 | Figure 4-4.6.3-1 Duct Measurement Points |
48 | 4-6 STEAM FLOW MEASUREMENT 4-6.1 Steam Flow Characteristics 4-6.2 Secondary Steam Flow Measurements 4-6.3 Two-Phase Steam–Water Mixtures |
49 | 4-7 GAS FLOW MEASUREMENT 4-7.1 Digital Computation of Gas Flow Rate 4-8 MATERIAL ANALYSIS 4-8.1 Sample Collection |
50 | 4-8.2 Analytical Techniques 4-9 AUXILIARY ELECTRIC POWER MEASUREMENT 4-9.1 Introduction 4-9.2 Electrical Metering Equipment |
51 | 4-9.3 Measurement of Step-Up and Step-Down Transformers 4-10 DATA COLLECTION AND HANDLING 4-10.1 Introduction |
52 | 4-10.2 Data Management 4-10.3 Data Acquisition System Selection |
53 | Section 5 Calculations and Results 5-1 INTRODUCTION 5-2 DATA REDUCTION 5-3 FUNDAMENTAL EQUATIONS 5-3.1 Nomenclature |
54 | 5-3.2 Corrected Product Syngas Energy 5-3.3 Corrected Auxiliary Power |
55 | 5-3.4 Corrected Syngas-Conditioning Efficiency 5-4 CORRECTIONS 5-4.1 Syngas-Conditioning Block Models |
56 | 5-4.2 Additive and Multiplicative Corrections |
57 | Table 5-4.2-1 Additive and Multiplicative Corrections |
58 | 5-5 PARAMETERS USED IN THE FUNDAMENTAL EQUATIONS 5-5.1 Heating Value, LHV |
59 | 5-5.2 Product Syngas Energy Flow, Qpg 5-5.3 Inlet Syngas Energy Flow, Qsg |
60 | Section 6 Report of Results 6-1 GENERAL REQUIREMENTS |
61 | 6-2 EXECUTIVE SUMMARY 6-3 INTRODUCTION 6-4 CALCULATIONS AND RESULTS 6-5 INSTRUMENTATION |
62 | 6-6 CONCLUSIONS 6-7 APPENDICES |
63 | Section 7 Uncertainty Analysis 7-1 INTRODUCTION 7-1.1 Pretest Uncertainty Analysis 7-1.2 Post-Test Uncertainty Analysis 7-2 OBJECTIVE OF UNCERTAINTY ANALYSIS 7-3 DETERMINATION OF OVERALL UNCERTAINTY |
64 | 7-4 SOURCES OF ERROR 7-5 CALCULATION OF UNCERTAINTY Table 7-5-1 Expected Uncertainty Limits |
65 | Table 7-5-2 Format of Uncertainty Calculations |
66 | 7-6 SENSITIVITY COEFFICIENTS Table 7-5-3 Measured Parameters Needed for Uncertainty Calculations |
67 | 7-7 SYSTEMATIC UNCERTAINTY 7-8 RANDOM STANDARD UNCERTAINTY FOR SPATIALLY UNIFORM PARAMETERS |
68 | 7-9 RANDOM STANDARD UNCERTAINTY FOR SPATIALLY NONUNIFORM PARAMETERS |
69 | 7-10 CORRELATED SYSTEMATIC STANDARD UNCERTAINTY |
70 | NONMANDATORY APPENDIX A SAMPLE CALCULATION: IGCC SYNGAS-CONDITIONING BLOCK A-1 GENERAL A-2 CYCLE DESCRIPTION A-3 BASIS FOR EXAMPLE CASE A-4 TEST BOUNDARY A-5 TEST CORRECTIONS |
71 | Figure A-2-1 Syngas-Conditioning Block Process Flow Diagram |
72 | Table A-3-1 Reference Design Data |
73 | Figure A-4-1 Syngas-Conditioning Block Flow Diagram A-5.1 AP1 — Auxiliary Power Correction for Inlet Syngas CO2 A-5.2 AP2 — Auxiliary Power Correction for Inlet Syngas COS A-5.3 AP3 — Auxiliary Power Correction for Inlet Syngas H2O A-5.4 AP4 — Auxiliary Power Correction for Inlet Syngas H2S A-5.5 AP6 — Auxiliary Power Correction for Plant Cooling Water Temperature A-5.6 AP7 — Auxiliary Power Correction for Syngas Inlet Temperature A-5.7 MS1 — Product Syngas Energy Correction for Inlet Syngas CO2 |
74 | Table A-5-1 Additive and Multiplicative Corrections A-5.8 MS2 — Product Syngas Energy Correction for Inlet Syngas COS A-5.9 MS3 — Product Syngas Energy Correction for Inlet Syngas H2O A-5.10 MS4 — Product Syngas Energy Correction for Inlet Syngas H2S A-5.11 MS5 — Product Syngas Energy Correction for Inlet Syngas Flow A-5.12 MP5 — Auxiliary Power Correction for Inlet Syngas Flow A-6 REFERENCE AND MEASURED CONDITIONS |
75 | Figure A-5.1-1 Auxiliary Power Correction for Inlet Syngas CO2 Figure A-5.2-1 Auxiliary Power Correction for Inlet Syngas COS |
76 | Figure A-5.3-1 Auxiliary Power Correction for Inlet Syngas H2O Figure A-5.4-1 Auxiliary Power Correction for Inlet Syngas H2S |
77 | Figure A-5.5-1 Auxiliary Power Correction for Plant Cooling Water Temperature Figure A-5.6-1 Auxiliary Power Correction for Syngas Inlet Temperature |
78 | Figure A-5.7-1 Product Syngas Energy Correction for Inlet Syngas CO2 Figure A-5.8-1 Product Syngas Energy Correction for Inlet Syngas COS |
79 | Figure A-5.9-1 Product Syngas Energy Correction for Inlet Syngas H2O Figure A-5.10-1 Product Syngas Energy Correction for Inlet Syngas H2S |
80 | Figure A-5.11-1 Product Syngas Energy Correction for Inlet Syngas Flow Figure A-5.12-1Auxiliary Power Correction for Inlet Syngas Flow |
81 | Table A-6-1 Reference and Test Conditions for Syngas-Conditioning Block A-7 CORRECTED PERFORMANCE CALCULATIONS A-7.1 Corrected Product Syngas Energy |
82 | Table A-7.2-1 Syngas-Conditioning Block Auxiliary Power A-7.2 Corrected Auxiliary Power |
83 | A-7.3 Corrected Conditioning Efficiency A-8 CONCLUSIONS |
84 | Table A-7.3-1 Test Result Details |
85 | NONMANDATORY APPENDIX B SAMPLE UNCERTAINTY ANALYSIS B-1 GENERAL B-2 PERFORMANCE EQUATIONS B-2.1 Corrected Product Syngas Energy B-2.2 Corrected Syngas-Conditioning Efficiency |
86 | B-2.3 Corrected Auxiliary Power B-3 MEASURED PARAMETERS |
87 | B-4 SENSITIVITY COEFFICIENTS B-5 UNCERTAINTY VALUES |
88 | Table B-4-1 Sensitivity Coefficients Table B-5-1 Calculated and Expected Uncertainty Limits |
89 | Table B-5-2 Uncertainty of Corrected Product Syngas Energy |
90 | Table B-5-3 Uncertainty of Corrected Conditioning Efficiency |