ASME RTP 1 2013

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ASME RTP-1 Reinforced Thermoset Plastic Corrosion-Resistant Equipment

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ASME	2013	356

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Description

This Standard applies to stationary vessels used for the storage, accumulation, or processing of corrosive or other substances at pressures not exceeding 15 psig external and/or 15 psig internal above any hydrostatic head.

PDF Catalog

PDF Pages	PDF Title
5	CONTENTS
12	FOREWORD
13	STATEMENT OF POLICY ON THE USE OF CERTIFICATION MARKS AND CODE AUTHORIZATION IN ADVERTISING STATEMENT OF POLICY ON THE USE OF ASME MARKING TO IDENTIFY MANUFACTURED ITEMS
14	ASME RTP COMMITTEE ROSTER
16	INTRODUCTION GENERAL MATERIALS AND ASSEMBLY DESIGN INSPECTION
17	SUMMARY OF CHANGES
21	Part 1 General Requirements 1- 100 INTRODUCTION 1- 110 Scope 1- 120 Exclusions 1- 130 Application Limitations
22	1- 200 USER’S BASIC REQUIREMENTS SPECIFICATION 1- 210 Service Restrictions 1- 220 Critical Service Requirements
23	Tables Table 1- 1 User’s Basic Requirements Specification ( UBRS) ( As Required by the Provisions of ASME RTP- 1)
24	Table 1- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
25	Table 1- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
26	Table 1- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
27	1- 300 FABRICATOR’S DESIGN REPORT 1- 400 INSPECTION 1- 410 Duties of the Certified Individual 1- 420 Qualifications of the Certified Individual 1- 430 Inspector’s Duty
28	1- 440 Access for the Inspector 1- 500 FABRICATOR’S QUALITY CONTROL PROGRAM 1- 510 Fabricator’s Demonstration of Capability 1- 520 Certification 1- 530 Requirements for Nameplate Construction and Attachment
31	Table 1- 3 Fabricator’s Partial Data Report
32	1- 540 Information and Marking Requirements on Nameplates 1- 550 Design Requirements for Nameplates Figures Fig. 1- 1 Official ASME Certification Mark With RTP Designator
33	Part 2 Materials 2- 100 SCOPE 2- 200 LAMINATE COMPOSITIONS 2- 210 Resin and Reinforcement Substitution 2- 300 MATERIALS 2- 310 Resin Matrix 2- 320 Fiber Reinforcement
34	2- 330 Balsa Wood Core SUBPART 2A REQUIREMENTS FOR REPRESENTATIVE FLAT LAMINATES 2A- 100 INTRODUCTION 2A- 200 LAMINATE REQUIREMENTS 2A- 210 Laminate Construction 2A- 220 Laminate Composition 2A- 300 REQUIREMENTS FOR PHYSICAL AND MECHANICAL PROPERTIES
35	Table 2A- 1 Standard Laminate Composition Type I
36	Table 2A- 2 Standard Laminate Composition Type II
37	2A- 400 TEST METHODS Table 2A- 3 Minimum Values of Flat Laminates
38	2A- 500 RECORDS 2A- 600 ADDITIONAL STANDARD LAMINATE COMPOSITIONS FOR SUBPART 2A SUBPART 2B REQUIREMENTS FOR LAMINATES DEVELOPED USING THE LAMINATION ANALYSIS METHOD 2B- 100 LAMINATE COMPOSITION 2B- 110 Inner Surface Corrosion Resistant Barrier 2B- 120 Interior Layer Corrosion Resistant Barrier 2B- 130 Structural Layer 2B- 140 Outer Surface 2B- 200 REQUIREMENTS FOR PHYSICAL AND MECHANICAL PROPERTIES
39	2B- 300 TEST METHODS 2B- 400 RECORDS SUBPART 2C PERMISSIBLE TOLERANCES FOR LAMINATE THICKNESS VARIATION 2C- 100 TOLERANCE FOR AVERAGE SPOT THICKNESS 2C- 200 TOLERANCE FOR AVERAGE THICKNESS OF A MAJOR PART 2C- 300 EXCEPTIONS
40	Part 3 Design 3- 100 SCOPE 3- 200 GENERAL 3- 300 DEFINITIONS
41	SUBPART 3A DESIGN BY RULES 3A- 100 LOADINGS 3A- 110 Design Acceptability
42	3A- 120 Other Formulas 3A- 130 Maximum Corrosion Liner Barrier Strain 3A- 140 Maximum Compressive Stress Stability 3A- 150 Conservative Design 3A- 200 DESIGN FOR TOTAL INTERNAL PRESSURE 3A- 210 Calculation of Minimum Thickness of Cylindrical Shells
43	3A- 220 Design of Cylindrical Shells Under Combined Axial Loads 3A- 230 Minimum Thickness of Torispherical Heads
44	3A- 240 Minimum Thickness of Ellipsoidal Heads 3A- 250 Minimum Thickness of Toriconical Heads Fig. 3- 1 Toriconical Head Dimensions
45	3A- 260 Minimum Thickness of Flat Bottom Heads 3A- 270 Minimum Thickness of Hemispherical Heads
46	3A- 300 DESIGN FOR EXTERNAL PRESSURE 3A- 310 Cylindrical Shells 3A- 320 Torispherical and Elliptical Heads 3A- 330 Stiffening Rings
47	3A- 340 Top Head Loads 3A- 350 Toriconical Heads
48	3A- 360 Stiffening Rings 3A- 400 SEISMIC, WIND, AND SNOW LOADINGS 3A- 410 Design Loadings 3A- 420 Specifying Design Loadings 3A- 430 Assumed Design Loadings 3A- 440 Stresses From Loadings 3A- 450 Loading Design Examples 3A- 460 Hold- Down Lugs
49	3A- 500 LARGE DIAMETER RTP EQUIPMENT BODY FLANGES 3A- 600 VESSELS SUPPORTED BY SHELL ATTACHMENTS 3A- 700 REINFORCEMENT OF CIRCULAR OPENINGS 3A- 710 Wall Thickness Definitions 3A- 720 Reinforcement Diameter 3A- 730 Reinforcement Thickness 3A- 800 SECONDARY BOND SHEAR STRESS
50	SUBPART 3B DESIGN BY STRESS ANALYSIS 3B- 100 INTRODUCTION 3B- 200 DESIGN ACCEPTABILITY 3B- 210 Basis for Determining Stresses 3B- 220 Terms Relating to Stress Analysis
51	3B- 300 LOADING 3B- 400 DESIGN
52	3B- 500 STRESS CRITERIA 3B- 600 EXTERNAL PRESSURE 3B- 700 ATTACHMENTS
53	Part 4 Fabrication 4- 100 SCOPE 4- 110 Fabrication Requirements 4- 120 Large Diameter Fabrication Details 4- 200 LARGE DIAMETER BODY FLANGES 4- 300 SHELL JOINTS 4- 310 Shell- to- Shell Joints 4- 320 Type I and Type II Secondary Bond Overlays
54	4- 330 Alternative Secondary Bond Overlays 4- 400 FLANGED NOZZLES 4- 410 Fabricating Flanged Nozzles 4- 420 Bolt Holes 4- 430 Installation of Nozzles 4- 500 MANWAYS 4- 510 Diameter 4- 520 Installation
55	4- 530 Bolt Holes 4- 600 REINFORCEMENT OF CUTOUTS 4- 700 TOLERANCES 4- 800 BALSA WOOD CORED PLATES Table 4- 1 Flange Flatness Tolerance
56	Fig. 4- 1 Torispherical Heads
57	Fig. 4- 2 Flat- Bottom Tank Knuckle Detail
58	Fig. 4- 2 Flat- Bottom Tank Knuckle Detail ( Cont’d)
59	Fig. 4- 3 Joint Arrangement
60	Fig. 4- 4 Flush Nozzle Installation
61	Fig. 4- 5 Penetrating Nozzle Installation
62	Table 4- 2 Typical Dimensions of Manways Table 4- 3 Shear Bond Length
63	Fig. 4- 6 Bottom Drain Detail
64	Fig. 4- 7 Stiffener Detail
65	Fig. 4- 8 Support Skirt Attachment Detail
66	Fig. 4- 9 Fabrication Tolerances
67	Fig. 4- 10 Nozzle Flange Dimensions for Class 150 Bolting
68	Fig. 4- 11 Flanged Nozzle Lay- Up Method
69	Fig. 4- 12 Nozzle Installation and Cutout Reinforcement Location Alternate
70	Fig. 4- 13 Nozzle Gussets
71	Fig. 4- 14 Flange Tolerances Fig. 4- 15 Flat Cored Bottom Knuckle Detail
72	Part 5 Overpressure Protection 5- 100 BASIS FOR DESIGN 5- 110 Atmospheric Tanks 5- 120 Excessive Pressure 5- 130 Operating Characteristics 5- 200 PROTECTION AGAINST OVERPRESSURE 5- 300 TYPE OF OVERPRESSURE PROTECTION 5- 400 LOCATION OF OVERPRESSURE PROTECTION DEVICES 5- 500 INSTALLATION PRACTICES 5- 600 OVERPRESSURE DEVICE SET PRESSURE 5- 700 RELIEF DEVICE SIZING 5- 710 Sizing of Spring or Deadweight Loaded Valves and Rupture Disks 5- 720 Sizing of Vents and Overflows 5- 800 DISCHARGE LINES FROM PRESSURE RELIEF DEVICES
73	5- 900 RESPONSIBILITY FOR DESIGN AND SELECTION
74	Part 6 Inspection and Tests 6- 100 SCOPE 6- 200 INSPECTOR 6- 300 INSPECTION AND RESPONSIBILITY 6- 400 CONDITIONS FOR INSPECTION
75	6- 500 EQUIPMENT DESIGN 6- 600 MATERIALS 6- 700 FABRICATION 6- 800 FABRICATOR’S QUALITY ASSURANCE PROGRAM 6- 900 FINAL INSPECTION 6- 910 Resin Cure
76	6- 920 Dimensions and Laminate Thickness Checks
77	6- 930 Physical Property and Laminate Reinforcing Content Tests
78	6- 940 Laminate Imperfections — Visual Inspection 6- 950 Pressure Tests and Acoustic Emission Tests
79	Table 6- 1 RTP Visual Inspection Acceptance Criteria
80	Table 6- 1 RTP Visual Inspection Acceptance Criteria ( Cont’d)
81	Table 6- 1 RTP Visual Inspection Acceptance Criteria ( Cont’d)
82	Table 6- 1 RTP Visual Inspection Acceptance Criteria ( Cont’d)
83	6- 960 Procedures for Rectifying Nonconformities or Imperfections
84	Part 7 Shop Qualification 7- 100 SCOPE 7- 200 GENERAL 7- 210 Shop Survey 7- 300 FABRICATOR’S FACILITIES AND EQUIPMENT 7- 400 PERSONNEL 7- 500 QUALITY CONTROL PROGRAM, DOCUMENT HANDLING, AND RECORD SYSTEM 7- 600 DEMONSTRATION OF CAPABILITY ( Demonstration Laminates)
85	7- 610 Hand Lay- Up and Spray- Up Demonstration Laminates Table 7- 1 Required Resins and Acceptable Fabrication Processes for Demonstration Laminates
86	Table 7- 2 Dimensional Requirements for Hand Lay- Up and Spray- Up Demonstration Laminates Table 7- 3 Reinforcement Requirements for Hand Lay- Up and Spray- Up Demonstration Laminates
87	7- 620 Filament Wound Demonstration Laminates 7- 700 MINIMUM TEST VALUES FROM DEMONSTRATION LAMINATES 7- 800 DEMONSTRATION VESSEL
88	7- 900 IDENTIFYING DEMONSTRATION LAMINATES 7- 1000 LABORATORY TEST AND TEST REPORT REQUIREMENTS FOR DEMONSTRATION LAMINATES
89	Fig. 7- 1 Dimensions for Tensile Test Specimen
90	Part 8 Certification 8- 100 SCOPE 8- 200 GENERAL 8- 210 ASME RTP-1 Certificate of Authorization Holders 8- 220 ASME RTP-1 Certificate of Authorization Holder’s Responsibilities 8- 300 CERTIFICATION OF ASME RTP-1 FABRICATORS 8- 310 General 8- 320 Evaluation of the Quality Control Program 8- 330 Evaluation of Shop Qualifications 8- 400 ASME RTP-1 CERTIFICATE OF AUTHORIZATION FOR VESSEL FABRICATORS 8- 410 General
91	8- 420 Application for Certificate of Authorization 8- 430 Verification of Shop Qualification 8- 440 Issuance of ASME RTP- 1 Certificate of Authorization 8- 450 Obtaining Stamps 8- 460 Requirements Subject to Change
93	MANDATORY APPENDIX M-1 REINFORCEMENT MATERIALS RECEIVING PROCEDURES M1- 100 INTRODUCTION M1A- 100 INTRODUCTION M1A- 200 ACCEPTANCE INSPECTION M1A- 300 EQUIPMENT AND MEASURING TOOLS REQUIRED M1A- 310 Inspection Table and Lights M1A- 320 Linear Measuring Tools M1A- 330 Laboratory Balance M1A- 400 PROCEDURES AND ACCEPTANCE LIMITS M1A- 410 Roll Identification and Package Inspection M1A- 420 Visual Inspection of Mat
94	Table M1A- 1 Veil and Mat Reinforcement Log Sheet
95	M1A- 430 Weight per Square Foot of Mat M1B- 100 INTRODUCTION M1B- 200 ACCEPTANCE INSPECTIONS M1B- 300 EQUIPMENT AND MEASURING TOOLS M1B- 310 Wrap Reel M1B- 320 Laboratory Balance M1B- 400 PROCEDURES AND ACCEPTANCE LIMITS M1B- 410 Roving Identification and Package Inspection M1B- 420 Visual Inspection of Roving
96	Table M1B- 1 Roving Reinforcement Log Sheet
97	M1B- 430 Measurement of Roving Yield M1C- 100 INTRODUCTION M1C- 200 ACCEPTANCE INSPECTIONS M1C- 300 EQUIPMENT AND MEASURING TOOLS REQUIRED M1C- 310 Inspection Table and Lights M1C- 320 Linear Measuring, Marking, and Cutting Tools M1C- 330 Laboratory Balance M1C- 400 PROCEDURES AND ACCEPTANCE LIMITS M1C- 410 Roll Identification and Package Inspection
98	Table M1C- 1 Fabric Reinforcement Log Sheet
99	M1C- 420 Visual Inspection of Fabric M1C- 430 Width Measure of Fabric M1C- 440 Weight per Square Yard of Fabric
100	M1C- 450 Construction M1D- 100 INTRODUCTION M1D- 200 ACCEPTANCE INSPECTIONS M1D- 300 EQUIPMENT REQUIRED M1D- 400 PROCEDURES AND ACCEPTANCE LIMITS M1D- 410 Package Identification and Inspection M1D- 420 Visual Inspection of Milled Fiber
101	Table M1D- 1 Milled Fiber Reinforcement Log Sheet
102	MANDATORY APPENDIX M- 2 MATRIX MATERIALS RECEIVING PROCEDURES M2- 100 INTRODUCTION M2- 200 SAFETY M2A- 100 INTRODUCTION M2A- 200 REQUIREMENTS M2A- 300 ACCEPTANCE CRITERIA
103	M2B- 100 INTRODUCTION M2B- 200 APPARATUS M2B- 300 PROCEDURE M2B- 400 CALCULATIONS M2B- 500 REPORT M2C- 100 INTRODUCTION M2C- 200 APPARATUS M2C- 300 PREPARATION OF SAMPLES
104	Table M2C- 1 Recommended Numerical Standards for Comparator Viscosity Tubes
105	M2C- 400 PROCEDURE BY THE COMPARISON METHOD M2C- 500 PROCEDURE BY THE TIME METHOD ( GREATER THAN 6 STOKES) M2C- 600 CALCULATIONS M2C- 700 REPORT M2D- 100 INTRODUCTION M2D- 200 APPARATUS M2D- 300 PROCEDURE FOR TEMPERATURE ADJUSTMENT M2D- 400 PROCEDURE FOR THIXOTROPIC RESINS M2D- 500 PROCEDURE FOR NONTHIXOTROPIC RESINS
106	M2D- 600 CALCULATIONS M2D- 700 REPORT M2E- 100 INTRODUCTION M2E- 200 APPARATUS M2E- 300 PROCEDURE M2E- 400 REPORT M2G- 100 INTRODUCTION M2G- 200 DEFINITION AND LIMITS M2G- 210 Thixotropic Agents
107	Table M2F- 1 Resin Log Sheet
108	Table M2F- 2 Curing Agents Log Sheet
109	M2G- 220 Flame Retardant Synergists M2G- 230 Ultraviolet Light Absorbers M2G- 240 Pigments M2G- 300 ACCEPTANCE INSPECTION M2G- 400 ACCEPTANCE CRITERIA M2G- 500 INSPECTION IN USE
110	Table M2G- 1 Common Additives Log Sheet
111	MANDATORY APPENDIX M- 3 CALCULATION OF PHYSICAL AND MECHANICAL PROPERTIES USING LAMINATION ANALYSIS METHOD M3- 100 SCOPE M3- 200 LAMINATION ANALYSIS METHOD
112	M3- 300 ANALYSIS EXAMPLE M3- 400 STIFFNESS COEFFICIENTS FOR DESIGN BY SUBPART 3B RULES M3- 410 Nomenclature
113	M3- 420 Lamina Reduced Stiffness
114	M3- 430 Stiffness Coefficients for the Laminate M3- 440 Procedure for Calculating the Stiffness Coefficients
115	M3- 500 THE QUADRATIC INTERACTION CRITERION M3- 510 Nomenclature M3- 520 Calculation of Layer Strains and Stresses
116	M3- 530 Calculation of Strength Ratios M3- 540 Procedure for Calculating the Strength Ratio
117	Fig. M3- 1 Glass Fiber Volume Percent Versus Tensile Modulus
118	Fig. M3- 2 Glass Fiber Volume Percent Versus Shear Modulus
119	Fig. M3- 3 Oriented Glass Fiber at 30 Vol. % Versus Tensile Modulus
120	Fig. M3- 4 Oriented Glass Fiber at 30 Vol. % Versus In- Plane Shear Modulus
121	Fig. M3- 5 Oriented Glass Fiber at 40 Vol. % Versus Tensile Modulus
122	Fig. M3- 6 Oriented Glass Fiber at 40 Vol. % Versus In- Plane Shear Modulus
123	Fig. M3- 7 Oriented Glass Fiber at 50 Vol. % Versus Tensile Modulus
124	Fig. M3- 8 Oriented Glass Fiber at 50 Vol. % Versus In- Plane Shear Modulus
125	Fig. M3- 9 Oriented Glass Fiber at 60 Vol. % Versus Tensile Modulus
126	Fig. M3- 10 Oriented Glass Fiber at 60 Vol. % Versus In- Plane Shear Modulus
127	Fig. M3- 11 Oriented Glass Fiber at 70 Vol. % Versus Tensile Modulus
128	Fig. M3- 12 Oriented Glass Fiber at 70 Vol. % Versus In- Plane Shear Modulus
129	Fig. M3- 13 Poisson’s Ratios — 10 to 70 Vol. %
130	Fig. M3- 14 Moment Resultants Fig. M3- 15 In- Plane Force Resultants Fig. M3- 16 Geometry of an Layered Laminate
131	Fig. M3- 17 Coordinate Systems Table M3- 1 Glass Volume Fraction and Density Table M3- 2 Layer Properties
132	Table M3- 3 Products of Layer Properties Table M3- 4 Summary Table of Laminate Properties
133	MANDATORY APPENDIX M- 4 QUALITY CONTROL PROGRAM M4- 100 GENERAL M4- 200 ORGANIZATION M4- 300 DOCUMENTATION M4- 400 QUALITY CONTROL
134	M4- 500 EXAMPLE OF A FABRICATOR’S QUALITY CONTROL PROGRAM
135	MANDATORY APPENDIX M- 5 QUALIFICATION OF LAMINATORS AND SECONDARY BONDERS M5- 100 GENERAL REQUIREMENTS M5- 200 RESPONSIBILITY M5- 300 QUALIFICATION OF LAMINATORS M5- 400 QUALIFICATION OF SECONDARY BONDERS M5- 410 Making Pipe Test Pieces M5- 420 Making Secondary Bond Test Assemblies
136	Table M5- 1 Laminator Qualification Report
137	Table M5- 2 Secondary Bonder Qualification Report
138	Fig. M5- 1 Pipe Test Piece
139	Fig. M5- 2 Secondary Bond Test Assembly M5- 430 Making and Measuring Secondary Bond Test Specimens M5- 440 Testing Secondary Bond Test Specimens and Calculating Secondary Bond Shear Strength
140	Fig. M5- 3 Secondary Bond Test Specimen
141	M5- 450 Requirements for Qualification of Secondary Bonders
142	MANDATORY APPENDIX M- 6 DEMONSTRATION VESSEL M6- 100 GENERAL M6- 200 PRELIMINARY REQUIREMENTS M6- 300 DESIGN, FABRICATION, AND TESTING OF THE DEMONSTRATION VESSEL M6- 400 REQUIREMENTS SUBSEQUENT TO TESTING
143	Table M6- 1 User’s Basic Requirements Specification ( UBRS) ( As Required by the Provisions of ASME RTP- 1)
144	Table M6- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
145	Table M6- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
146	Table M6- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
147	Fig. M6- 1 ASME RTP- 1 Demonstration Vessel
148	Fig. M6- 2 Post- Test Sectioning of Vessel for Final Inspection and Display
149	Fig. M6- 3 Witness of Hydrotest of ASME RTP- 1 Demonstration Vessel ( Attachment No. 3)
150	MANDATORY APPENDIX M- 7 REPAIR PROCEDURES M7- 100 SCOPE M7- 200 GENERAL CONDITIONS M7- 210 Nonconformities M7- 220 Incorrectly Placed/ Sized Attachments M7- 300 REPAIRS TO CORRECT NONCONFORMITIES M7- 310 Unrepairable Nonconformities
151	M7- 400 CLASSIFICATION OF REPAIRS M7- 500 ORDER OF REPAIRS M7- 600 REPAIR PROCEDURES M7- 610 Type 1 — Inner Surface Repairs M7- 620 Type 2 — Interior Layer Repairs
152	M7- 630 Type 3 — Structural Layer Repairs M7- 640 Type 4 — Dimensional Nonconformance Repairs
153	M7- 650 Type 5 — Undercured Laminate Repairs M7- 660 Type 6 — User’s Dimensional Nonconformance Repairs
155	MANDATORY APPENDIX M- 8 ACOUSTIC EMISSION EXAMINATION M8- 100 SCOPE M8- 200 GENERAL M8- 300 DEFINITIONS AND INSTRUMENT CALIBRATION Table M8- 1 Acceptance Criteria M8- 310 Threshold of Acoustic Emission Detectability M8- 320 Reference Amplitude Threshold
156	M8- 330 Count Criterion, and Value M8- 400 WRITTEN PROCEDURE REQUIREMENTS M8- 500 WRITTEN REPORT OF RESULTS
157	MANDATORY APPENDIX M- 9 GLOSSARY
161	MANDATORY APPENDIX M- 10 REFERENCE DOCUMENTS
163	MANDATORY APPENDIX M- 11 SUBMITTAL OF TECHNICAL INQUIRIES TO THE REINFORCED THERMOSET PLASTIC CORROSION RESISTANT EQUIPMENT COMMITTEE M11- 100 INTRODUCTION M11- 200 INQUIRY FORMAT M11- 300 REVISIONS OR ADDITIONS M11- 400 CASES
164	M11- 500 INTERPRETATIONS M11- 600 SUBMITTALS
165	MANDATORY APPENDIX M- 12 DUAL LAMINATE VESSELS M12- 100 INTRODUCTION M12A- 100 SCOPE M12A- 200 APPLICATION LIMITATIONS M12B- 100 SCOPE M12B- 200 THERMOPLASTIC LINING MATERIALS
166	Table M12B- 1 ASTM Specifications for Thermoplastic Materials M12B- 300 FIBER BACKING MATERIALS M12B- 400 WELDING AND JOINING MATERIALS M12B- 500 FILLER MATERIALS, PIGMENTS, PROCESSING AIDS, AND CONDUCTIVE MATERIALS M12B- 600 MATERIALS RECEIVING PROCEDURES
167	Table M12B- 2 Typical Thermoplastic Properties
168	M12B- 610 Thermoplastic Sheet
169	Table M12B- 3 Thermoplastic Sheet or Roll Receiving Log
170	Table M12B- 4 Thermoplastic Sheet Visual Inspection Acceptance Criteria M12B- 620 Welding Consumables
171	M12B- 630 Bonding Resin
172	Table M12B- 5 Welding Material Receiving Log
173	Table M12B- 6 Bonding Resin Receiving Log
174	M12B- 640 Conductive Spark Test Targets
175	Table M12B- 7 Conductive Material Receiving Log
176	M12B- 650 Thermoplastic Shapes for Vessel Components
177	Table M12B- 8 Thermoplastic Shape Receiving Log
178	M12C- 100 SCOPE M12C- 200 MATERIAL SELECTION M12C- 300 SHEET MAP AND WELD PLACEMENT M12C- 400 WALL ATTACHMENTS M12C- 500 DESIGN STRESS LIMITATIONS
179	Fig. M12C- 1 Support Ledges Showing Recommended Weld Locations Away From Thermoformed Bends M12C- 600 HEATING AND COOLING DESIGNS M12D- 100 SCOPE AND OPTIONS
180	M12D- 200 MACHINING OF THE THERMOPLASTIC LINING M12D- 300 FORMING M12D- 310 Limits on Thinning of Lining During Forming M12D- 320 Thermoforming M12D- 400 WELDING M12D- 410 Welder Qualification M12D- 420 Welding Procedures
181	Fig. M12D- 1 Maximum Offset Allowed for Joints Between Sheets With Different Thicknesses
182	Table M12D- 1 Visual Weld Defects
183	Fig. M12D- 2 Visual Features of Hot Gas Welds Fig. M12D- 3 Illustrations of Flow Lines
184	Fig. M12D- 4 Heat Affected Zone Patterns Fig. M12D- 5 Butt Fusion Welds Showing Melt Flow Lines
185	M12D- 500 TESTS FOR DEFECTS IN WELDS M12D- 510 High Voltage Spark Test M12D- 520 Gas Penetrant Tests M12D- 600 FLANGES, NOZZLES, AND MANWAYS M12D- 610 Fabrication Options M12D- 620 Shell- Neck and Neck- Flange Designs
186	Fig. M12D- 6 Nozzle Construction for Penetrating Nozzle
187	Fig. M12D- 7 Nozzle and Manway Constructions
188	M12D- 700 INTERNAL ATTACHMENTS M12D- 800 REPAIR PROCEDURES M12D- 810 Scope M12D- 820 General Conditions M12D- 830 Nonconformities M12D- 840 Repairable Nonconformities M12D- 850 Irreparable Nonconformities
189	Fig. M12D- 8 Bottom Nozzle Constructions
190	M12D- 900 APPLICATION OF THE RTP OVERLAY M12D- 910 Application of Spark Test Targets M12D- 920 Testing Bond Strength Between Liner and RTP Overlay M12D- 1000 INSPECTION M12E- 100 SCOPE M12E- 200 FINAL INSPECTION M12E- 210 High Voltage Spark Test M12E- 220 Lining Imperfections: Visual Inspection M12F- 100 SCOPE
191	Table M12E- 1 Lining Visual Inspection Acceptance Criteria M12F- 200 PRECAUTIONS TO PREVENT MECHANICAL DAMAGE M12F- 300 INSPECTION AFTER SHIPMENT AND INSTALLATION M12G- 100 SCOPE M12G- 200 GENERAL M12G- 300 FABRICATOR’S FACILITIES AND EQUIPMENT
192	M12G- 400 PERSONNEL M12G- 500 DEMONSTRATION OF CAPABILITY M12G- 510 Welding Capability M12G- 520 Bonding Capability M12G- 530 Demonstration Vessel M12G- 540 Procedures M12G- 550 Fabricator Certification
193	Fig. M12G- 1 Dual Laminate Demonstration Vessel
194	Table M12G- 1 User’s Basic Requirements Specification ( UBRS) ( As Required by the Provisions of ASME RTP- 1)
195	Table M12G- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
196	Table M12G- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
197	Table M12G- 1 User’s Basic Requirements Specification ( UBRS) ( Cont’d) ( As Required by the Provisions of ASME RTP- 1)
198	Fig. M12G- 2 Post- Test Sectioning of Dual Laminate Demonstration Vessel for Final Inspection and Display
199	M12H- 100 GENERAL REQUIREMENTS M12H- 200 RESPONSIBILITY M12H- 300 QUALIFICATION OF WELDERS M12H- 310 Making Weld Test Samples M12H- 400 EVALUATING WELD SAMPLES
200	Table M12H- 1 Welder Qualification Report
201	Table M12H- 1 Welder Qualification Report ( Cont’d)
202	Table M12H- 2 Weld Strength Requirements M12H- 500 REQUALIFICATION
204	MANDATORY APPENDIX M- 13 BALSA WOOD RECEIVING AND INSPECTION PROCEDURES M13- 100 INTRODUCTION M13- 200 ACCEPTANCE INSPECTION M13- 300 EQUIPMENT AND MEASURING TOOLS REQUIRED M13- 400 PROCEDURES AND ACCEPTANCE LIMITS M13- 410 Balsa Wood Identification and Package Inspection M13- 420 Visual Inspection Criteria
205	Table M13- 1 Balsa Wood Core Inspection Sheet
206	NONMANDATORY APPENDIX NM- 1 DESIGN EXAMPLES NM1- 100 INTRODUCTION NM1- 200 EXAMPLE 1: VERTICAL VESSEL WITH A TORICONICAL LOWER HEAD
207	Fig. NM1- 1 Toriconical Head
208	NM1- 300 EXAMPLE 2: HORIZONTAL VESSEL BY SUBPART 3B RULES NM1- 310 Loading on the Vessel
209	Fig. NM1- 2 Stress Intensity in a Toriconical Head
210	Table NM1- 1 Example 1, Vessel With a Toriconical Lower Head NM1- 320 Computer Stress Analysis NM1- 330 Design Criterion
211	Fig. NM1- 3 Horizontal Tank
212	Fig. NM1- 4 Pressure Distribution
213	Fig. NM1- 5 Saddle Reaction
214	Fig. NM1- 6 Stress Along Top Meridian, Initial Try
215	Fig. NM1- 7 Stress Along 45 deg Meridian, Initial Try
216	Fig. NM1- 8 Stress Along 90 deg Meridian, Initial Try
217	Fig. NM1- 9 Stress Along 135 deg Meridian, Initial Try
218	Fig. NM1- 10 Stress Along Bottom Meridian, Initial Try
219	Table NM1- 2 Wall Thickness in a Horizontal Tank
220	Fig. NM1- 11 Stress Along Top Meridian, Final Try
221	Fig. NM1- 12 Stress Along 45 deg Meridian, Final Try
222	Fig. NM1- 13 Stress Along 90 deg Meridian, Final Try
223	Fig. NM1- 14 Stress Along 135 deg Meridian, Final Try
224	Fig. NM1- 15 Stress Along Bottom Meridian, Final Try
225	NONMANDATORY APPENDIX NM- 2 DESIGN OF INTEGRAL BODY FLANGES NM2- 100 SCOPE NM2- 200 NOMENCLATURE
226	Table NM2- 1 Typical Body Flange Dimensions and Recommended Bolt Torque Values for RTP Body Flanges
227	Table NM2- 2 Body Flange Design Using Full- Face Gaskets, Maximum Stress Less Than 3,000 psi — Type II Laminates
228	Table NM2- 3 Body Flange Design Using Full- Face Gaskets, Maximum Stress Less Than 1,800 psi — Type I Laminates
229	Fig. NM2- 1 Design of Flat- Face Integral Body Flanges With Full- Face Gaskets
230	Fig. NM2- 2 Values of ( Integral Flange Factors)
231	Fig. NM2- 3 Values of ( Hub Stress Correction Factors)
232	Fig. NM2- 4 Values of and ( Terms Involving
233	NM2- 300 EXAMPLE CALCULATION
234	Fig. NM2- 5 Values of ( Integral Flange Factors)
235	Fig. NM2- 6 Design of Flat- Face Integral Body Flanges With Full- Face Gaskets ( Example Calculation — 72 in. Flange at 30 psi)
237	Table NM2- 4 Values of and ( Factors Involving
238	Table NM2- 4 Values of and ( Factors Involving ( Cont’d)
239	Table NM2- 4 Values of and ( Factors Involving ( Cont’d)
240	Table NM2- 4 Values of and ( Factors Involving ( Cont’d)
241	NONMANDATORY APPENDIX NM- 3 SEISMIC, WIND, AND SNOW LOADINGS NM3- 100 TYPICAL CODES NM3- 200 NOMENCLATURE NM3- 300 EXAMPLES NM3- 310 Loading Criteria
242	NM3- 320 Design for Operating Loads
246	NM3- 330 Hold- Downs for Seismic Loading
248	NONMANDATORY APPENDIX NM- 4 HOLD- DOWN LUG DESIGN NM4- 100 SCOPE NM4- 200 NOMENCLATURE NM4- 300 WOUND LUG DESIGN
249	Fig. NM4- 1 Wound- On Hold- Down Lug
250	Fig. NM4- 2A Secondary Bonded Hold- Down Lug, Type A
251	Fig. NM4- 2B Secondary Bonded Hold- Down Lug, Type B
252	Fig. NM4- 3 Moment Coefficient, Fig. NM4- 4 Uplift Coefficient,
253	NM4- 400 SECONDARY BONDED LUG DESIGN
254	Fig. NM4- 5 Recommended Hold- Down Clip
255	NM4- 500 EXAMPLES NM4- 510 Wound Lug Example
256	NM4- 520 Secondary Bonded Lug Example
258	NONMANDATORY APPENDIX NM- 5 RING SUPPORT OF VESSELS NM5- 100 SCOPE NM5- 200 BAND WITH LUGS NM5- 210 Nomenclature NM5- 220 Design Procedure NM5- 230 Split- Ring Flanges NM5- 240 Thickness of Gussets and Baseplate
259	Fig. NM5- 1 Lugs on Band
260	Fig. NM5- 2 Moment Coefficient,
261	Fig. NM5- 3 Split- Ring Flange
262	NM5- 250 Shear Collar NM5- 300 DOUBLE- RING SUPPORT NM5- 310 Nomenclature NM5- 320 Design Procedure for Double Rings on a Band
263	Fig. NM5- 4 Ring Support of Vessels
264	Fig. NM5- 5 Geometric Quantities
265	NM5- 400 DESIGN PROCEDURE FOR A FABRICATED OR ROLLED STRUCTURAL CHANNEL DOUBLE- RING SUPPORT NM5- 410 Stress in Ring NM5- 420 Design Charts NM5- 430 Section Proportions NM5- 500 SPLIT- RING CONSTRUCTION NM5- 510 Nomenclature NM5- 520 Design Procedure
266	Fig. NM5- 6 Ring Design Chart for Three Lugs
267	Fig. NM5- 7 Ring Design Chart for Four Lugs
268	Fig. NM5- 8 Ring Design Chart for Eight Lugs
269	NM5- 530 Welding NM5- 600 EXAMPLES NM5- 610 Double- Ring Support NM5- 620 Band With Lugs NM5- 630 Split- Ring Flange
270	Fig. NM5- 9 Example Cross Section
271	Fig. NM5- 10 Lug
273	NONMANDATORY APPENDIX NM- 6 EXAMPLE OF A FABRICATOR’S QUALITY CONTROL PROGRAM SECTION 1 QUALITY CONTROL POLICY 1.1 Scope 1.2 Purpose 1.3 Laboratory Standards 1.4 Test Methods 1.5 Operating Procedures 1.6 Documentation 1.7 Nonconformity Correction Reports
274	1.8 Distribution of QC Manual 1.9 QC Manual Revision 1.10 Notification of In- Process Changes SECTION 2 QUALITY CONTROL ORGANIZATION 2.1 Scope and Purpose 2.2 Organizational Responsibility 2.3 Organizational Functions 2.4 Organization Chart SECTION 3 DOCUMENTATION 3.1 Scope and Purpose 3.2 Minimum Documentation 3.3 Document Preparation Responsibility SECTION 4 INSPECTION OF RECEIVED GOODS 4.1 Resin
275	Fig. NM6- 1 Organization Chart
276	4.2 Reinforcements 4.3 Curing Agents 4.4 Purchased and/ or Subvended Items 4.5 Common Additives SECTION 5 IN- PROCESS INSPECTION 5.1 Resin Mixing 5.2 Material Dispersion
277	5.3 Component Fabrication 5.4 Assembly SECTION 6 FINISHED EQUIPMENT INSPECTION 6.1 Resin Cure 6.2 Dimensions and Laminate Thickness 6.3 Visual Imperfections 6.4 Physical Property Tests 6.5 Equipment Pressure Tests SECTION 7 RECORD RETENTION AND CONTROLS 7.1 Scope
278	7.2 Application and Retention 7.3 Record Retention 7.4 Procedure for Record Handling
279	Table NM6- 1 Mixing Data Sheet
280	Table NM6- 2 Component Data Sheet
281	Table NM6- 3 Document Control Sheet
282	Table NM6- 4 Document Distribution List
283	Table NM6- 5 Document Preparation and Distribution Responsibility
284	Table NM6- 6 Nonconformity Correction Report
285	Table NM6- 6 Nonconformity Correction Report ( Cont’d)
286	Table NM6- 7 QC Manual Master Revision List
287	NONMANDATORY APPENDIX NM- 7 ACCEPTANCE INSPECTION BY USER’S INSPECTOR NM7- 100 SCOPE NM7- 200 USER’S INSPECTION NM7- 300 INSPECTION AND RESPONSIBILITY NM7- 400 DIMENSIONS NM7- 500 GASEOUS BUBBLES, BLISTERS, AND POROSITY NM7- 600 PACKAGING, SHIPMENT, AND INSTALLATION
288	Fig. NM7- 1 Recommended Fabrication Tolerances
289	Fig. NM7- 1 Recommended Fabrication Tolerances ( Cont’d)
290	Table NM7- 1 RTP Equipment Inspection Requirements
294	NONMANDATORY APPENDIX NM- 8 HANDLING AND SHIPPING NM8- 100 GENERAL NM8- 200 HANDLING Fig. NM8- 1 Lifting Vessel With Spreader Bar Fig. NM8- 2 Strongback for Lifting
295	NM8- 300 TEMPORARY STORAGE NM8- 400 SHIPPING Fig. NM8- 3 Use of Strongbacks
296	NONMANDATORY APPENDIX NM- 9 INSTALLATION OF RTP VESSELS NM9- 100 SCOPE NM9- 200 RECEIVING INSPECTION NM9- 300 INSTALLATION OF RTP VESSELS Fig. NM9- 1 Flat- Face Valve Flange to Flat- Face RTP Nozzle Flange and Full- Face Gasket
297	Fig. NM9- 2 Raised- Face Valve Flange to Flat- Face RTP Nozzle Flange With Filler Ring and Full- Face Gasket NM9- 400 GENERAL SERVICE REQUIREMENTS
298	Fig. NM9- 3 Flange Bolt Tightening
299	NONMANDATORY APPENDIX NM- 10 REQUIREMENTS AND RESPONSIBILITIES OF USER ( OR USER’S AGENT), FABRICATOR, INSPECTOR, AND CERTIFIED INDIVIDUAL NM10- 100 SCOPE AND PURPOSE NM10- 200 USER ( OR USER’S AGENT) NM10- 300 FABRICATOR
300	NM10- 400 INSPECTOR NM10- 500 CERTIFIED INDIVIDUAL
302	Fig. NM10- 1 RTP- 1 Flowchart
303	NONMANDATORY APPENDIX NM- 11 DESIGN FOR 250 lb CONCENTRATED LOAD ON A TORISPHERICAL HEAD NM11- 100 SCOPE NM11- 200 NOMENCLATURE NM11- 300 DESIGN FACTOR NM11- 400 STRESS CALCULATIONS
304	Fig. NM11- 1 Stress Function
305	NONMANDATORY APPENDIX NM- 12 FRP FLANGE DESIGN NM12- 100 SCOPE NM12- 200 NOMENCLATURE Fig. NM12- 1 Flange Dimensioning Details NM12- 300 CALCULATION PROCEDURE
306	Fig. NM12- 2 Flange Loading Conditions NM12- 310 Nozzle Wall Thickness NM12- 320 Gasket Seating Loads NM12- 330 Design Operating Loads NM12- 340 Flange Thickness NM12- 350 Minimum Bolt Torque NM12- 360 Maximum Bolt Torque
307	NM12- 370 Hub Thickness and Height NM12- 380 Bolt Spacing and Clearances NM12- 400 FLANGE DESIGN EXAMPLE
309	NONMANDATORY APPENDIX NM- 13 STRESS ANALYSIS METHODS NM13A- 100 SIGN CONVENTION AND NOMENCLATURE
310	NM13A- 200 PRINCIPAL STRESSES AND STRESS INTENSITIES DUE TO INTERNAL PRESSURE NM13A- 210 Principal Stresses NM13A- 220 Stress Intensities NM13A- 300 BENDING ANALYSIS FOR UNIFORMLY DISTRIBUTED EDGE LOADS NM13A- 310 Displacements, Bending Moments, and Shearing Forces in Terms of Conditions at Reference Edge, 0
311	NM13A- 320 Edge Displacements and Rotations in Terms of Edge Loads
312	NM13A- 330 Principal Stresses Due to Bending NM13B- 100 SCOPE NM13B- 200 NOMENCLATURE AND SIGN CONVENTION
313	NM13B- 300 PRINCIPAL STRESSES AND STRESS INTENSITIES RESULTING FROM INTERNAL OR EXTERNAL PRESSURE NM13B- 310 Principal Stresses Resulting From Internal Pressure NM13B- 320 Stress Intensities Resulting From Internal Pressure NM13B- 330 Principal Stresses Resulting From External Pressure
314	NM13B- 340 Stress Intensities Resulting From External Pressure NM13B- 400 BENDING ANALYSIS FOR UNIFORMLY DISTRIBUTED EDGE LOADS NM13B- 410 Displacement, Rotation, Moment, and Membrane Force in Terms of Loading Conditions at Reference Edge NM13B- 420 Displacement and Rotation of Reference Edge in Terms of Loading Conditions at Reference Edge
315	NM13B- 430 Principal Stresses in Spherical Shells Resulting From Edge Loads NM13B- 500 ALTERNATE BENDING ANALYSIS OF A HEMISPHERICAL SHELL SUBJECTED TO UNIFORMLY DISTRIBUTED EDGE LOADS NM13B- 510 Displacement, Rotation, Moment, and Shear Forces in Terms of Loading Conditions at Edge NM13B- 520 Principal Stresses in a Hemispherical Shell Due to Edge Loads
316	NM13C- 100 SCOPE NM13C- 200 NOMENCLATURE AND SIGN CONVENTION NM13C- 300 PRESSURE AND EDGE LOADS ON CIRCULAR FLAT PLATES NM13C- 310 Pressure Loads on Simply Supported Flat Plates
317	NM13C- 320 Edge Loads on Flat Plates NM13C- 400 FLAT PLATE PRESSURE VESSEL HEADS NM13C- 410 Displacements and Principal Stresses in a Flat Head
318	NM13C- 500 GEOMETRY CONSTANTS NM13C- 600 STRESS INTENSITIES IN A FLAT PLATE
319	NM13D- 100 GENERAL NM13D- 200 INFORMATION REQUIRED NM13D- 300 METHOD OF ANALYSIS NM13D- 310 Procedure for Discontinuity Analysis
320	NM13D- 320 Stresses NM13D- 400 EXAMPLE ILLUSTRATING THE APPLICATION OF PARAGRAPH NM13D- 310 NM13D- 410 Given NM13D- 420 Required NM13D- 430 Solution
326	Fig. NM13A- 1 Sign Conventions for Cylindrical Segments Fig. NM13B- 1 Sign Conventions for Spherical Segments
327	Fig. NM13C- 1 Sign Conventions for Flat Plates Fig. NM13C- 2 Simply Supported Flat Plate Fig. NM13C- 3 Edge Loads on Flat Plates Fig. NM13C- 4 Flat Plate Vessel Head Fig. NM13C- 5 Flat Plate to Cylinder Joint Fig. NM13D- 1 Example Pressure Vessel
328	Fig. NM13D- 2 Forces and Moments in Pressure Vessel Example Fig. NM13D- 3 Hemispherical Head Fig. NM13D- 4 Cylindrical Shell Fig. NM13D- 5 Flat Plate Head Table NM13C- 1 Multiplying Factors
329	NONMANDATORY APPENDIX NM- 14 ISO 9001 QUALITY CONTROL SYSTEM NM14- 100 INTRODUCTION NM14- 200 MANAGEMENT RESPONSIBILITY NM14- 210 Quality Policy NM14- 220 Organization NM14- 230 Management Review NM14- 300 QUALITY CONTROL PROGRAM
330	NM14- 400 CONTRACT REVIEW NM14- 500 DESIGN CONTROL NM14- 510 Design and Development Planning NM14- 520 Design Input NM14- 530 Design Output NM14- 540 Design Verification NM14- 550 Design Changes NM14- 600 DOCUMENT CONTROL NM14- 610 Document Approval and Issue
331	NM14- 620 Document Changes/ Modifications NM14- 700 PURCHASING NM14- 710 Assessment of Subcontractors NM14- 720 Purchasing Data NM14- 730 Verification of Purchased Product NM14- 800 PURCHASER- SUPPLIED PRODUCT NM14- 900 PRODUCT IDENTIFICATION AND TRACEABILITY NM14- 1000 PROCESS CONTROL
332	NM14- 1100 INSPECTION AND TESTING NM14- 1110 Receiving Inspection and Testing NM14- 1120 In- Process Inspection and Testing NM14- 1130 Final Inspection and Testing NM14- 1140 Inspection and Test Records NM14- 1200 INSPECTION, MEASURING, AND TEST EQUIPMENT
333	NM14- 1300 INSPECTION AND TEST STATUS NM14- 1400 CONTROL OF NONCONFORMING PRODUCT NM14- 1500 CORRECTIVE ACTION NM14- 1600 HANDLING, STORAGE, PACKAGING, AND DELIVERY NM14- 1610 Handling NM14- 1620 Storage NM14- 1630 Packaging NM14- 1640 Delivery
334	NM14- 1700 QUALITY RECORDS NM14- 1800 INTERNAL QUALITY AUDITS NM14- 1900 TRAINING NM14- 2000 SERVICING NM14- 2100 STATISTICAL TECHNIQUES
335	NONMANDATORY APPENDIX NM- 15 FLAT CORED PLATE DESIGN NM15- 100 CORED PLATE DESIGN NM15- 110 Solid Plate Design NM15- 120 Initial Estimate of Core Thickness NM15- 130 Plate Deflections and Stresses NM15- 140 Calculate Plate Deflection, Facial Stress, and Core Stress, NM15- 150 Calculate Shear Stress at the Bond Line ( NM15- 160 Design Optimization
336	Fig. NM15- 1 Equivalent Solid and Cored Plates NM15- 170 Design Example
337	NM15- 180 Discussion
338	NONMANDATORY APPENDIX NM- 16 EXTERNAL PRESSURE DESIGN EXAMPLE FOR CYLINDRICAL SHELLS NM16- 100 INTRODUCTION NM16- 200 NASA SP- 8007 SOLUTION
340	NM16- 300 USING SIMPLIFIED EQUATION
341	SI UNITS
342	List of SI Units for Use With ASME RTP- 1
343	Commonly Used Conversion Factors
344	INDEX
347	ASME RTP- 1 INTERPRETATIONS NO. 8
351	RTP- 1 — Cases