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ASME RTP 1 2021

$98.04

ASME RTP-1-2021 Reinforced Thermoset Plastic Corrosion-Resistant Equipment

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ASME 2021
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This Standard applies to stationary reinforced thermoset plastic corrosion resistant vessels used for the storage, accumulation, or processing of corrosive or other substances at pressures not exceeding 15 psig external and/or 15 psig internal above any hydrostatic head.

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4 CONTENTS
12 FOREWORD
13 STATEMENT OF POLICY ON THE USE OF THE ASME SINGLE CERTIFICATION MARK AND CODE AUTHORIZATION IN ADVERTISING
STATEMENT OF POLICY ON THE USE OF ASME MARKING TO IDENTIFY MANUFACTURED ITEMS
14 ASME RTP COMMITTEE ROSTER
16 INTRODUCTION
17 ASME RTP-1–2021 SUMMARY OF CHANGES
19 Figures, Forms, and Tables Redesignated in ASME RTP-1–2021
20 Part 1 General Requirements
1-100 INTRODUCTION
1-110 Scope
1-120 Exclusions
1-130 Application Limitations
1-200 USER’S BASIC REQUIREMENTS SPECIFICATION
21 Forms
Form 1-1 User’s Basic Requirements Specification (UBRS) (As Required by the Provisions of ASME RTP-1)
25 1-210 Service Restrictions
1-220 Critical Service Requirements
26 1-230 Operation and Environmental Factor
1-300 FABRICATOR’S DESIGN REPORT
1-310 Qualifications of the ASME RTP-1 Qualified Designer
1-400 INSPECTION
27 1-410 Duties of the Certified Individual
1-420 Qualifications of the Certified Individual
1-430 Inspector’s Duty
1-440 Access for the Inspector
1-500 FABRICATOR’S QUALITY CONTROL PROGRAM
1-510 Fabricator’s Demonstration of Capability
1-520 Certification
29 Form 1-2 Fabricator’s Data Report (As Required by the Provisions of ASME RTP-1)
31 Form 1-3 Fabricator’s Partial Data Report
32 Part 2 Materials
2-100 SCOPE
2-200 LAMINATE COMPOSITIONS
2-210 Resin and Reinforcement Substitution
2-300 MATERIALS
2-310 Resin Matrix
33 2-320 Fiber Reinforcement
2-330 Balsa Wood Core
SUBPART 2A REQUIREMENTS FOR REPRESENTATIVE FLAT LAMINATES
2A-100 INTRODUCTION
2A-200 LAMINATE REQUIREMENTS
2A-210 Laminate Construction
2A-220 Laminate Composition
34 2A-300 REQUIREMENTS FOR PHYSICAL AND MECHANICAL PROPERTIES
Tables
Table 2A-1 Standard Laminate Composition Type I
35 Table 2A-2 Standard Laminate Composition Type II
Table 2A-3 Minimum Values of Flat Laminates
36 2A-400 TEST METHODS
2A-500 RECORDS
2A-600 ADDITIONAL STANDARD LAMINATE COMPOSITIONS FOR SUBPART 2A
37 SUBPART 2B REQUIREMENTS FOR LAMINATES DEVELOPEDUSING THE LAMINATION ANALYSIS METHOD (TYPE X)
2B-100 LAMINATE COMPOSITION
2B-110 Inner Surface Corrosion-Resistant Barrier
2B-120 Interior Layer Corrosion-Resistant Barrier
2B-130 Structural Layer
2B-140 Outer Surface
2B-200 REQUIREMENTS FOR PHYSICAL AND MECHANICAL PROPERTIES
2B-300 TEST METHODS
2B-400 RECORDS
38 SUBPART 2C PERMISSIBLE TOLERANCES FOR LAMINATE THICKNESS VARIATION
2C-100 TOLERANCE FOR AVERAGE SPOT THICKNESS
2C-200 TOLERANCE FOR THICKNESS OF A MAJOR PART
2C-300 EXCEPTIONS AND ADJUSTMENTS
39 Part 3 Design
3-100 SCOPE
3-200 GENERAL
3-300 DEFINITIONS AND RELATED REQUIREMENTS
40 SUBPART 3A DESIGN BY RULES
3A-100 LOADINGS
3A-110 Design Acceptability
41 3A-120 Other Formulas
3A-130 Maximum Corrosion-Resistant Barrier Strain
3A-140 Maximum Compressive Stress Stability
3A-150 Conservative Design
42 3A-200 DESIGN FOR TOTAL INTERNAL PRESSURE
3A-210 Calculation of Minimum Thickness of Cylindrical Shells
3A-220 Design of Cylindrical Shells Under Combined Axial Loads
43 3A-230 Minimum Thickness of Torispherical Heads
3A-240 Minimum Thickness of Ellipsoidal Heads
3A-250 Minimum Thickness of Toriconical Heads
44 Figures
Figure 3-1 Torispherical Heads
45 3A-260 Minimum Thickness of Flat-Bottom Heads
Figure 3-2 Toriconical Head Dimensions
46 3A-270 Minimum Thickness of Hemispherical Heads
3A-300 DESIGN FOR EXTERNAL PRESSURE
3A-310 Cylindrical Shells
47 3A-320 Torispherical and Elliptical Heads
3A-330 Stiffening Rings
3A-340 Top Head Loads
3A-345 Fully Supported Flat-Bottom Heads Subject to External Pressure.
48 Figure 3-3 Stiffener Details for Half-Round, Trapezoidal, and Filament Wound Band Configurations
49 3A-350 Toriconical Heads
3A-360 Stiffening Rings
3A-400 SEISMIC, WIND, AND SNOW LOADINGS
3A-410 Design Loadings
50 3A-420 Specifying Design Loadings
3A-430 Assumed Design Loadings
3A-440 Stresses From Loadings
3A-450 Loading Design Examples
3A-460 Hold-Down Lugs
Figure 3-4 Toriconical Head Dimensions for External Pressure
51 3A-500 LARGE DIAMETER RTP EQUIPMENT BODY FLANGES
3A-600 VESSELS SUPPORTED BY SHELL ATTACHMENTS
3A-700 REINFORCEMENT OF CIRCULAR OPENINGS
3A-710 Wall Thickness Definitions
52 3A-720 Reinforcement Diameter
3A-730 Reinforcement Thickness
3A-800 SECONDARY BOND SHEAR STRESS
SUBPART 3B DESIGN BY STRESS ANALYSIS
3B-100 INTRODUCTION
3B-200 DESIGN ACCEPTABILITY
3B-210 Basis for Determining Stresses
3B-220 Terms Relating to Stress Analysis
53 3B-300 LOADING
54 3B-400 DESIGN
3B-500 STRESS CRITERIA
3B-600 EXTERNAL PRESSURE
55 3B-700 ATTACHMENTS
56 Part 4 Fabrication
4-100 SCOPE
4-110 Fabrication Requirements
4-120 Large Diameter Fabrication Details
4-200 LARGE DIAMETER BODY FLANGES
4-300 SHELL JOINTS
4-310 Shell-to-Shell Joints
4-320 Type I and Type II Secondary Bond Overlays
57 Figure 4-1 Fabrication Tolerances
58 4-330 Alternative Secondary Bond Overlays
4-400 FLANGED NOZZLES
4-410 Fabricating Flanged Nozzles
Table 4-1 Flange Flatness Tolerance
59 Figure 4-2 Joint Arrangement
60 Figure 4-3 Flat-Bottom Tank Knuckle Detail
62 Figure 4-4 Support Skirt Attachment Detail
63 Figure 4-5(a) Nozzle Flange Dimensions for Class 150 Bolting (U.S. Customary Units)
64 Figure 4-5(b) Nozzle Flange Dimensions for Class 150 Bolting (SI Units)
65 Figure 4-6 Flanged Nozzle Lay-Up Method
66 Figure 4-7 Flush Nozzle Installation
67 Figure 4-8 Penetrating Nozzle Installation
68 Figure 4-9 Bottom Drain Detail
69 Figure 4-10 Nozzle Installation and Cutout Reinforcement Location Alternate
70 4-420 Bolt Holes
4-430 Installation of Nozzles
Figure 4-11 Nozzle Gussets
71 4-500 MANWAYS
4-510 Diameter
4-520 Installation
4-530 Bolt Holes
Table 4-2 Typical Dimensions of Manways
Table 4-3 Shear Bond Length
72 4-600 REINFORCEMENT OF CUTOUTS
4-700 TOLERANCES
4-800 BALSA WOOD CORED PLATES
Figure 4-12 Flange Tolerances
Figure 4-13 Flat Cored Bottom Knuckle Detail
73 Part 5 Overpressure Protection
5-100 BASIS FOR DESIGN
5-110 Atmospheric Tanks
5-120 Excessive Pressure
5-130 Operating Characteristics
5-200 PROTECTION AGAINST OVERPRESSURE
5-300 TYPE OF OVERPRESSURE PROTECTION
5-400 LOCATION OF OVERPRESSURE PROTECTION DEVICES
5-500 INSTALLATION PRACTICES
5-600 OVERPRESSURE DEVICE SET PRESSURE
5-700 RELIEF DEVICE SIZING
5-710 Sizing of Spring or Deadweight Loaded Valves and Rupture Disks
5-720 Sizing of Vents and Overflows
5-800 DISCHARGE LINES FROM PRESSURE RELIEF DEVICES
74 5-900 RESPONSIBILITY FOR DESIGN AND SELECTION
75 Part 6 Inspection and Tests
6-100 SCOPE
6-200 INSPECTOR
6-300 INSPECTION AND RESPONSIBILITY
76 6-400 CONDITIONS FOR INSPECTION
6-500 EQUIPMENT DESIGN
6-600 MATERIALS
6-700 FABRICATION
6-800 FABRICATOR’S QUALITY ASSURANCE PROGRAM
6-900 FINAL INSPECTION
6-910 Resin Cure
77 6-920 Dimensions and Laminate Thickness Checks
78 6-930 Physical Property and Laminate Reinforcing Content Tests
79 6-940 Laminate Imperfections — Visual Inspection
80 Table 6-1 RTP Visual Inspection Acceptance Criteria
83 6-950 Pressure Tests and Acoustic Emission Tests
6-960 Procedures for Rectifying Nonconformities or Imperfections
84 Part 7 Shop Qualification
7-100 SCOPE
7-200 GENERAL
7-210 Shop Survey
7-300 FABRICATOR’S FACILITIES AND EQUIPMENT
7-400 PERSONNEL
7-500 QUALITY CONTROL PROGRAM, DOCUMENT HANDLING, AND RECORD SYSTEM
7-600 DEMONSTRATION OF CAPABILITY (DEMONSTRATION LAMINATES)
85 7-610 Hand Lay-Up and Spray-Up Demonstration Laminates
Table 7-1 Required Resins and Acceptable Fabrication Processes for Demonstration Laminates
86 7-620 Filament Wound Demonstration Laminates
7-700 MINIMUM TEST VALUES FROM DEMONSTRATION LAMINATES
Table 7-2 Dimensional Requirements for Hand Lay-Up and Spray-Up Demonstration Laminates
87 7-800 DEMONSTRATION VESSEL
7-900 IDENTIFYING DEMONSTRATION LAMINATES
7-1000 LABORATORY TEST AND TEST REPORT REQUIREMENTS FOR DEMONSTRATION LAMINATES
Table 7-3 Reinforcement Requirements for Hand Lay-Up and Spray-Up Demonstration Laminates
89 Figure 7-1 Dimensions for Tensile Test Specimen
90 Part 8 Certification
8-100 SCOPE
8-200 GENERAL
8-300 CERTIFICATION PROCESS
8-310 Application
8-320 Quality Control Program
8-330 Evaluation of Quality Control Program
8-340 Evaluation of Shop Qualification
8-350 Verification of Shop Qualification
8-400 ASME RTP-1 CERTIFICATE OF AUTHORIZATION HOLDER
8-410 Additional Responsibilities of the ASME RTP-1 Certificate Holder
8-420 Subcontracting
8-500 ISSUANCE OF CERTIFICATION
8-550 Maintaining Certification
91 8-560 Renewal of Certification
8-570 Suspension of Certification
8-580 Withdrawal of Certification
8-600 DESIGNATED OVERSIGHT
8-700 DATA REPORTS
8-800 ASME RTP CERTIFIED MARK AND CERTIFIED DESIGNATOR
8-810 Marking Items With the ASME Certification Mark and the RTP Certification Designator
8-820 Authorization and Time of Marking
8-830 Control
8-840 RTP Requirements for Nameplate Construction and Attachment
8-850 Requirements for RTP Nameplate Information and Marking
Figure 8-1 Official ASME Certification Mark With RTP Designator
92 8-860 Requirements for RTP Nameplate Design
93 MANDATORY APPENDICES
MANDATORY APPENDIX M-1 REINFORCEMENT MATERIALS RECEIVING PROCEDURES
M1-100 INTRODUCTION
ARTICLE A FIBERGLASS SURFACING VEIL, ORGANIC FIBER SURFACING VEIL, CARBON FIBER VEIL, AND FIBERGLASS CHOPPED STRAND MAT
M1A-100 INTRODUCTION
M1A-200 ACCEPTANCE INSPECTION
M1A-300 EQUIPMENT AND MEASURING TOOLS REQUIRED
M1A-400 PROCEDURES AND ACCEPTANCE LIMITS
94 Form M1A-1 Veil and Mat Reinforcement Log Sheet
95 ARTICLE B FIBERGLASS SPRAY-UP ROVING AND FILAMENT WINDING ROVING
M1B-100 INTRODUCTION
M1B-200 ACCEPTANCE INSPECTIONS
M1B-300 EQUIPMENT AND MEASURING TOOLS
M1B-400 PROCEDURES AND ACCEPTANCE LIMITS
96 Form M1B-1 Roving Reinforcement Log Sheet
97 ARTICLE C FIBERGLASS WOVEN ROVING FABRIC, FIBERGLASS UNIDIRECTIONAL FABRIC, AND FIBERGLASS NONWOVEN BIAXIAL FABRIC
M1C-100 INTRODUCTION
M1C-200 ACCEPTANCE INSPECTIONS
M1C-300 EQUIPMENT AND MEASURING TOOLS REQUIRED
98 Form M1C-1 Fabric Reinforcement Log Sheet
99 M1C-400 PROCEDURES AND ACCEPTANCE LIMITS
100 ARTICLE D FIBERGLASS MILLED FIBERS
M1D-100 INTRODUCTION
M1D-200 ACCEPTANCE INSPECTIONS
M1D-300 EQUIPMENT REQUIRED
M1D-400 PROCEDURES AND ACCEPTANCE LIMITS
101 Form M1D-1 Milled Fiber Reinforcement Log Sheet
103 MANDATORY APPENDIX M-2 MATRIX MATERIALS RECEIVING PROCEDURES
M2-100 INTRODUCTION
M2-200 SAFETY
ARTICLE A VISUAL INSPECTION REQUIREMENTS
M2A-100 INTRODUCTION
M2A-200 REQUIREMENTS
104 M2A-300 ACCEPTANCE CRITERIA
ARTICLE B SPECIFIC GRAVITY
M2B-100 INTRODUCTION
M2B-200 APPARATUS
M2B-300 PROCEDURE
M2B-400 CALCULATIONS
M2B-500 REPORT
ARTICLE C VISCOSITY, BROOKFIELD METHOD
M2C-100 INTRODUCTION
M2C-200 APPARATUS
M2C-300 PROCEDURE FOR TEMPERATURE ADJUSTMENT
105 M2C-400 PROCEDURE FOR THIXOTROPIC RESINS
M2C-500 PROCEDURE FOR NONTHIXOTROPIC RESINS
M2C-600 CALCULATIONS
M2C-700 REPORT
ARTICLE D ROOM TEMPERATURE GEL TIME
M2D-100 INTRODUCTION
M2D-200 APPARATUS
M2D-300 PROCEDURE
106 M2D-400 REPORT
ARTICLE E RESIN AND CURING AGENTS LOG SHEETS
ARTICLE F COMMON ADDITIVES
M2F-100 INTRODUCTION
M2F-200 DEFINITION AND LIMITS
M2F-300 ACCEPTANCE INSPECTION
M2F-400 ACCEPTANCE CRITERIA
M2F-500 INSPECTION IN USE
107 Form M2E-1 Resin Log Sheet
108 Form M2E-2 Curing Agents Log Sheet
109 Form M2F-1 Common Additives Log Sheet
110 Figure M3-1 Moment Resultants
MANDATORY APPENDIX M-3 CALCULATIONS USING THE CLASSICAL LAMINATION THEORY (CLT) ANALYSIS METHOD
M3-100 SCOPE
111 Figure M3-2 Force Resultants
Figure M3-3 Geometry and Notation of an n-Layered Laminate
Figure M3-4 Coordinate Systems
112 M3-200 PRELIMINARY CALCULATIONS FOR THE CLT METHOD
114 M3-300 MICROMECHANICS EQUATIONS FOR A UNIDIRECTIONAL LAMINA
123 M3-400 THE CLT ANALYSIS PROCEDURE
126 M3-500 THE QUADRATIC INTERACTION CRITERION
128 M3-600 DESIGN EXAMPLE CALCULATIONS
129 Table M3-1 Properties for Materials in the Design Example
131 Table M3-2 Lamina Input for CLT Calculations
136 Table M3-3 Strains, Stresses, and Strength Ratios
137 Table M3-4 Woven Roving Layer Modeled as a Balanced and Symmetric Three-Ply Laminate
139 MANDATORY APPENDIX M-4 QUALITY CONTROL PROGRAM
M4-100 GENERAL
M4-200 ORGANIZATION
M4-300 DOCUMENTATION
M4-400 QUALITY CONTROL
140 M4-500 EXAMPLE OF A FABRICATOR’S QUALITY CONTROL PROGRAM
141 MANDATORY APPENDIX M-5 QUALIFICATION OF LAMINATORS AND SECONDARY BONDERS
M5-100 GENERAL REQUIREMENTS
M5-200 RESPONSIBILITY
M5-300 QUALIFICATION OF LAMINATORS
M5-400 QUALIFICATION OF SECONDARY BONDERS
142 Form M5-1 Laminator Qualification Report
143 Form M5-2 Secondary Bonder Qualification Report
144 Figure M5-1 Pipe Test Piece
Figure M5-2 Secondary Bond Test Assembly
146 Figure M5-3 Secondary Bond Test Specimen
148 MANDATORY APPENDIX M-6 DEMONSTRATION VESSEL
M6-100 GENERAL
M6-200 PRELIMINARY REQUIREMENTS
M6-300 DESIGN, FABRICATION, AND TESTING OF THE DEMONSTRATION VESSEL
M6-400 REQUIREMENTS SUBSEQUENT TO TESTING
150 Table M6-1 User’s Basic Requirements Specification (UBRS) (As Required by the Provisions of ASME RTP-1)
154 Figure M6-1 ASME RTP-1 Demonstration Vessel
155 Figure M6-2 Post-Test Sectioning of Vessel for Final Inspection and Display
156 Figure M6-3 Witness of Hydrotest of ASME RTP-1 Demonstration Vessel (Attachment No. 3)
157 MANDATORY APPENDIX M-7 REPAIR PROCEDURES
M7-100 SCOPE
M7-200 GENERAL CONDITIONS
M7-300 REPAIRS TO CORRECT NONCONFORMITIES
158 M7-400 CLASSIFICATION OF REPAIRS
M7-500 ORDER OF REPAIRS
M7-600 REPAIR PROCEDURES
162 Table M8-1 Acceptance Criteria per Channel
MANDATORY APPENDIX M-8 ACOUSTIC EMISSION EXAMINATION
M8-100 SCOPE
M8-200 GENERAL
M8-300 WRITTEN REPORT OF RESULTS
163 MANDATORY APPENDIX M-9 GLOSSARY
167 MANDATORY APPENDIX M-10 REFERENCE DOCUMENTS
170 MANDATORY APPENDIX M-11 SUBMITTAL OF TECHNICAL INQUIRIES TO THE REINFORCED THERMOSET PLASTIC CORROSION-RESISTANT EQUIPMENT COMMITTEE
M11-100 INTRODUCTION
M11-200 INQUIRY FORMAT
M11-300 REVISIONS OR ADDITIONS
171 M11-400 CASES
M11-500 INTERPRETATIONS
M11-600 SUBMITTALS
172 MANDATORY APPENDIX M-12 DUAL LAMINATE VESSELS
M12-100 INTRODUCTION
ARTICLE A GENERAL REQUIREMENTS
M12A-100 SCOPE
M12A-200 APPLICATION LIMITATIONS
ARTICLE B MATERIALS
M12B-100 SCOPE
M12B-200 THERMOPLASTIC LINING MATERIALS
173 Table M12B-1 ASTM Specifications for Thermoplastic Polymers
M12B-300 FIBER BACKING MATERIALS
M12B-400 WELDING AND JOINING MATERIALS
M12B-500 FILLER MATERIALS, PIGMENTS, PROCESSING AIDS, AND CONDUCTIVE MATERIALS
M12B-600 MATERIALS RECEIVING PROCEDURES
174 Table M12B-2 Typical Thermoplastic Polymer Properties
176 Form M12B-1 Thermoplastic Sheet or Roll Receiving Log
177 Table M12B-3 Thermoplastic Sheet Visual Inspection Acceptance Criteria
179 Form M12B-2 Welding Material Receiving Log
180 Form M12B-3 Bonding Resin Receiving Log
182 Form M12B-4 Conductive Material Receiving Log
184 Form M12B-5 Thermoplastic Shape Receiving Log
185 ARTICLE C DESIGN
M12C-100 SCOPE
M12C-200 MATERIAL SELECTION
M12C-300 SHEET MAP AND WELD PLACEMENT
M12C-400 WALL ATTACHMENTS
M12C-500 DESIGN STRESS LIMITATIONS
186 Figure M12C-1 Support Ledges Showing Recommended Weld Locations Away From Thermoformed Bends
M12C-600 HEATING AND COOLING DESIGNS
187 ARTICLE D FABRICATION
M12D-100 SCOPE AND OPTIONS
M12D-200 MACHINING OF THE THERMOPLASTIC LINING
M12D-300 FORMING
M12D-400 WELDING
188 Figure M12D-1 Maximum Offset Allowed for Joints Between Sheets With Different Thicknesses
189 Table M12D-1 Visual Weld Defects
190 Figure M12D-2 Visual Features of Hot Gas Welds
Figure M12D-3 Illustrations of Flow Lines
191 Figure M12D-4 Heat-Affected Zone Patterns
Figure M12D-5 Butt Fusion Welds Showing Melt Flow Lines
192 M12D-500 TESTS FOR DEFECTS IN WELDS
M12D-600 FLANGES, NOZZLES, AND MANWAYS
193 Figure M12D-6 Nozzle Construction for Penetrating Nozzle
M12D-700 INTERNAL ATTACHMENTS
M12D-800 REPAIR PROCEDURES
194 Figure M12D-7 Nozzle and Manway Construction and Installation
195 M12D-900 APPLICATION OF THE RTP OVERLAY
196 Figure M12D-8 Bottom Nozzle Construction and Installation
197 M12D-1000 INSPECTION
ARTICLE E INSPECTION AND TEST
M12E-100 SCOPE
M12E-200 FINAL INSPECTION
ARTICLE F SHIPPING AND HANDLING
M12F-100 SCOPE
M12F-200 PRECAUTIONS TO PREVENT MECHANICAL DAMAGE
M12F-300 INSPECTION AFTER SHIPMENT AND INSTALLATION
198 Table M12E-1 Lining Visual Inspection Acceptance Criteria
ARTICLE G SHOP QUALIFICATION
M12G-100 SCOPE
M12G-200 GENERAL
M12G-300 FABRICATOR’S FACILITIES AND EQUIPMENT
M12G-400 PERSONNEL
M12G-500 DEMONSTRATION OF CAPABILITY
199 ARTICLE H QUALIFICATION OF WELDERS
M12H-100 GENERAL REQUIREMENTS
200 Figure M12G-1 Dual Laminate Demonstration Vessel
201 Table M12G-1 User’s Basic Requirements Specification (UBRS) (As Required by the Provisions of ASME RTP-1)
205 Figure M12G-2 Post-Test Sectioning of Dual Laminate Demonstration Vessel for Final Inspection and Display
M12H-200 RESPONSIBILITY
M12H-300 QUALIFICATION OF WELDERS
206 Table M12H-1 Weld Strength Requirements
M12H-400 EVALUATING WELD SAMPLES
M12H-500 REQUALIFICATION
M12H-600 WELDING PROCEDURE QUALIFICATION
ARTICLE I GLOSSARY
209 MANDATORY APPENDIX M-13 BALSA WOOD RECEIVING AND INSPECTION PROCEDURES
M13-100 INTRODUCTION
M13-200 ACCEPTANCE INSPECTION
M13-300 EQUIPMENT AND MEASURING TOOLS REQUIRED
M13-400 PROCEDURES AND ACCEPTANCE LIMITS
210 Form M13-1 Balsa Wood Core Inspection Sheet
211 NONMANDATORY APPENDICES
NONMANDATORY APPENDIX NM-1 DESIGN EXAMPLES
NM1-100 INTRODUCTION
NM1-200 EXAMPLE 1: VERTICAL VESSEL WITH A TORICONICAL LOWER HEAD
212 Figure NM1-1 Toriconical Head
213 NM1-300 EXAMPLE 2: HORIZONTAL VESSEL BY SUBPART 3B RULES
214 Figure NM1-2 Stress Intensity in a Toriconical Head
215 Table NM1-1 Example 1, Vessel With a Toriconical Lower Head
216 Figure NM1-3 Horizontal Tank
217 Figure NM1-4 Pressure Distribution
218 Figure NM1-5 Saddle Reaction
219 Figure NM1-6 Stress Along Top Meridian, Initial Try
220 Figure NM1-7 Stress Along 45-deg Meridian, Initial Try
221 Figure NM1-8 Stress Along 90-deg Meridian, Initial Try
222 Figure NM1-9 Stress Along 135-deg Meridian, Initial Try
223 Figure NM1-10 Stress Along Bottom Meridian, Initial Try
224 Table NM1-2 Wall Thickness in a Horizontal Tank
225 Figure NM1-11 Stress Along Top Meridian, Final Try
226 Figure NM1-12 Stress Along 45-deg Meridian, Final Try
227 Figure NM1-13 Stress Along 90-deg Meridian, Final Try
228 Figure NM1-14 Stress Along 135-deg Meridian, Final Try
229 Figure NM1-15 Stress Along Bottom Meridian, Final Try
230 NONMANDATORY APPENDIX NM-2 DESIGN OF INTEGRAL BODY FLANGES
NM2-100 SCOPE
NM2-200 NOMENCLATURE
231 NM2-300 EXAMPLE CALCULATION
233 Table NM2-1 Typical Body Flange Dimensions and Recommended Bolt Torque Values for RTP Body Flanges
234 Table NM2-2 Body Flange Design Using Full-Face Gaskets, Maximum Stress Less Than 3,000 psi — Type II Laminates
236 Table NM2-3 Body Flange Design Using Full-Face Gaskets, Maximum Stress Less Than 1,800 psi — Type I Laminates
238 Form NM2-1 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets
239 Figure NM2-1 Values of F (Integral Flange Factors)
240 Figure NM2-2 Values of f (Hub Stress Correction Factors)
241 Figure NM2-3 Values of T, U, Y, and Z (Terms Involving K)
242 Figure NM2-4 Values of V (Integral Flange Factors)
243 Figure NM2-5 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets (Example Calculation — 72-in. Flange at 30 psi)
244 Table NM2-4 Values of T, Z, Y, and U (Factors Involving K)
249 NONMANDATORY APPENDIX NM-3 SEISMIC, WIND, AND SNOW LOADINGS
NM3-100 TYPICAL CODES
NM3-200 NOMENCLATURE
NM3-300 EXAMPLES
257 NONMANDATORY APPENDIX NM-4 HOLD-DOWN LUG DESIGN
NM4-100 SCOPE
NM4-200 NOMENCLATURE
NM4-300 WOUND LUG DESIGN
258 Figure NM4-1 Wound-On Hold-Down Lug
259 Figure NM4-2A Secondary Bonded Hold-Down Lug, Type A
260 Figure NM4-2B Secondary Bonded Hold-Down Lug, Type B
261 Figure NM4-3 Moment Coefficient, ML
Figure NM4-4 Uplift Coefficient, PG
262 NM4-400 SECONDARY BONDED LUG DESIGN
263 Figure NM4-5 Recommended Hold-Down Clip
264 NM4-500 SHEAR LEDGE DESIGN
NM4-600 EXAMPLES
265 Figure NM4-6 Shear Ledge
268 NONMANDATORY APPENDIX NM-5 RING SUPPORT OF VESSELS
NM5-100 SCOPE
NM5-200 BAND WITH LUGS
269 Figure NM5-1 Lugs on Band
270 Figure NM5-2 Moment Coefficient, ML
271 Figure NM5-3 Split-Ring Flange
272 NM5-300 DOUBLE-RING SUPPORT
273 Figure NM5-4 Ring Support of Vessels
274 Figure NM5-5 Geometric Quantities
275 Figure NM5-6 Ring Design Chart for Three Lugs
NM5-400 DESIGN PROCEDURE FOR A FABRICATED OR ROLLED STRUCTURAL CHANNEL DOUBLE-RING SUPPORT
276 Figure NM5-7 Ring Design Chart for Four Lugs
NM5-500 SPLIT-RING CONSTRUCTION
277 Figure NM5-8 Ring Design Chart for Eight Lugs
278 Figure NM5-9 Example Cross Section
NM5-600 EXAMPLES
279 Figure NM5-10 Lug
281 NONMANDATORY APPENDIX NM-6 EXAMPLE OF A FABRICATOR’S QUALITY CONTROL PROGRAM
SECTION 1 QUALITY CONTROL POLICY
282 SECTION 2 QUALITY CONTROL ORGANIZATION
SECTION 3 DOCUMENTATION
283 Figure NM6-1 Organization Chart
284 SECTION 4 INSPECTION OF RECEIVED GOODS
SECTION 5 IN-PROCESS INSPECTION
285 SECTION 6 FINISHED EQUIPMENT INSPECTION
286 SECTION 7 RECORD RETENTION AND CONTROLS
287 Form NM6-1 Mixing Data Sheet
288 Form NM6-2 Component Data Sheet
289 Form NM6-3 Document Control Sheet
290 Form NM6-4 Document Distribution List
291 Form NM6-5 Document Preparation and Distribution Responsibility
292 Form NM6-6 Nonconformity Correction Report
294 Form NM6-7 QC Manual Master Revision List
295 NONMANDATORY APPENDIX NM-7 ACCEPTANCE INSPECTION BY USER’S INSPECTOR
NM7-100 SCOPE
NM7-200 USER’S INSPECTION
NM7-300 INSPECTION AND RESPONSIBILITY
NM7-400 DIMENSIONS
NM7-500 GASEOUS BUBBLES, BLISTERS, AND POROSITY
NM7-600 PACKAGING, SHIPMENT, AND INSTALLATION
296 Form NM7-1 RTP Equipment Inspection Requirements
297 Form NM7-2 Inspection Checklist for RTP Equipment
300 Figure NM7-1 Recommended Fabrication Tolerances
302 Figure NM8-1 Lifting Vessel With Spreader Bar
NONMANDATORY APPENDIX NM-8 HANDLING AND SHIPPING
NM8-100 GENERAL
NM8-200 HANDLING
303 Figure NM8-2 Strongback for Lifting
NM8-300 TEMPORARY STORAGE
NM8-400 SHIPPING
304 Figure NM8-3 Use of Strongbacks
305 Figure NM9-1 Flat-Face Valve Flange to Flat-Face RTP Nozzle Flange and Full-Face Gasket
NONMANDATORY APPENDIX NM-9 INSTALLATION OF RTP VESSELS
NM9-100 SCOPE
NM9-200 RECEIVING INSPECTION
NM9-300 INSTALLATION OF RTP VESSELS
306 Figure NM9-2 Raised-Face Valve Flange to Flat-Face RTP Nozzle Flange With Filler Ring and Full-Face Gasket
Figure NM9-3 Flange Bolt Tightening
307 NM9-400 GENERAL SERVICE REQUIREMENTS
308 NONMANDATORY APPENDIX NM-10 REQUIREMENTS AND RESPONSIBILITIES OF USER (OR USER’S AGENT), FABRICATOR, INSPECTOR, AND CERTIFIED INDIVIDUAL
NM10-100 SCOPE AND PURPOSE
NM10-200 USER (OR USER’S AGENT)
NM10-300 FABRICATOR
309 NM10-400 INSPECTOR
NM10-500 CERTIFIED INDIVIDUAL
311 Figure NM10-1 ASME RTP-1 Flowchart
312 NONMANDATORY APPENDIX NM-11 DESIGN FOR 250-lb CONCENTRATED LOAD ON A TORISPHERICAL HEAD
NM11-100 SCOPE
NM11-200 NOMENCLATURE
NM11-300 DESIGN FACTOR
NM11-400 STRESS CALCULATIONS
313 Figure NM11-1 Stress Function
314 Figure NM12-1 Flange Dimensioning Details
NONMANDATORY APPENDIX NM-12 RTP FLANGE DESIGN
NM12-100 SCOPE
NM12-200 NOMENCLATURE
NM12-300 CALCULATION PROCEDURE
315 Figure NM12-2 Flange Loading Conditions
316 NM12-400 FLANGE DESIGN EXAMPLE
318 NONMANDATORY APPENDIX NM-13 STRESS ANALYSIS METHODS
ARTICLE A ANALYSIS OF CYLINDRICAL SHELLS
NM13A-100 SIGN CONVENTION AND NOMENCLATURE
319 NM13A-200 PRINCIPAL STRESSES AND STRESS INTENSITIES DUE TO INTERNAL PRESSURE
320 Figure NM13A-1 Sign Conventions for Cylindrical Segments
NM13A-300 BENDING ANALYSIS FOR UNIFORMLY DISTRIBUTED EDGE LOADS
322 ARTICLE B ANALYSIS OF SPHERICAL SHELLS
NM13B-100 SCOPE
323 NM13B-200 NOMENCLATURE AND SIGN CONVENTION
324 NM13B-300 PRINCIPAL STRESSES AND STRESS INTENSITIES RESULTING FROM INTERNAL OR EXTERNAL PRESSURE
325 Figure NM13B-1 Sign Conventions for Spherical Segments
326 NM13B-400 BENDING ANALYSIS FOR UNIFORMLY DISTRIBUTED EDGE LOADS
327 NM13B-500 ALTERNATE BENDING ANALYSIS OF A HEMISPHERICAL SHELL SUBJECTED TO UNIFORMLY DISTRIBUTED EDGE LOADS
328 ARTICLE C ANALYSIS OF FLAT CIRCULAR HEADS
NM13C-100 SCOPE
NM13C-200 NOMENCLATURE AND SIGN CONVENTION
329 Figure NM13C-1 Sign Conventions for Flat Plates
Table NM13C-1 Multiplying Factors
NM13C-300 PRESSURE AND EDGE LOADS ON CIRCULAR FLAT PLATES
330 Figure NM13C-2 Simply Supported Flat Plate
331 Figure NM13C-3 Edge Loads on Flat Plates
Figure NM13C-4 Flat Plate Vessel Head
NM13C-400 FLAT PLATE PRESSURE VESSEL HEADS
332 Figure NM13C-5 Flat Plate to Cylinder Joint
333 NM13C-500 GEOMETRY CONSTANTS
NM13C-600 STRESS INTENSITIES IN A FLAT PLATE
ARTICLE D DISCONTINUITY STRESSES
NM13D-100 GENERAL
334 NM13D-200 INFORMATION REQUIRED
NM13D-300 METHOD OF ANALYSIS
NM13D-400 EXAMPLE ILLUSTRATING THE APPLICATION OF PARA. NM13D-310
335 Figure NM13D-1 Example Pressure Vessel
Figure NM13D-2 Forces and Moments in Pressure Vessel Example
337 Figure NM13D-3 Hemispherical Head
Figure NM13D-4 Cylindrical Shell
338 Figure NM13D-5 Flat Plate Head
344 NONMANDATORY APPENDIX NM-15 FLAT CORED PLATE DESIGN
NM15-100 CORED PLATE DESIGN
345 Figure NM15-1 Equivalent Solid and Cored Plates
347 NONMANDATORY APPENDIX NM-16 EXTERNAL PRESSURE DESIGN EXAMPLE FOR CYLINDRICAL SHELLS
NM16-100 INTRODUCTION
NM16-200 NASA SP-8007 SOLUTION
349 NM16-300 USING SIMPLIFIED EQUATION
350 Figure NM17-1 Stiffener Moment of Inertia for a Half-Round
NONMANDATORY APPENDIX NM-17 STIFFENER DESIGN CALCULATIONS
NM17-100 INTRODUCTION
NM17-200 STIFFENER MOMENT OF INERTIA FOR A HALF-ROUND
352 Figure NM17-2 Stiffener Moment of Inertia for a Trapezoidal Stiffener
NM17-300 STIFFENER MOMENT OF INERTIA FOR A TRAPEZOIDAL STIFFENER
353 NM17-400 STIFFENER MOMENT OF INERTIA FOR A FILAMENT WOUND BAND
354 Figure NM17-3 Stiffener Moment of Inertia for a Filament Wound Band
356 SI UNITS
357 List of SI Units for Use With ASME RTP-1
358 Commonly Used Conversion Factors
ASME RTP 1 2021
$98.04