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BS 6164:2019

$215.11

Health and safety in tunnelling in the construction industry. Code of practice

Published By Publication Date Number of Pages
BSI 2019 216
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This British Standard makes recommendations for and gives guidance on health and safety practices in shaft sinking and tunnel construction.

The standard includes health and safety recommendations that are also relevant to cut‑and‑cover tunnelling, immersed tube tunnels and other forms of underground construction as well as to the construction aspects of maintenance, renovation and repair of shafts and tunnels.

The recommendations in this British Standard are not intended to apply to the construction of shafts or tunnels for the purpose of mineral extraction.

NOTE 1 The design, manufacture and use of plant and machinery are referred to only where safety considerations are affected. Various European Standards relating to the design of tunnel boring machines (TBMs) and machinery for use underground are currently under development or revision.

NOTE 2 Current legislation relating to occupational health and safety can be found at /2.

PDF Catalog

PDF Pages PDF Title
9 Foreword
11 1 Scope
2 Normative references
16 3 Terms and definitions
4 The control of risk
4.1 From hazard identification to safe systems of work
17 4.2 Planning for contingencies and emergencies (see Clause 14)
18 4.3 Types of accidents
4.4 Occupational health and welfare
20 Table 1 — Accidents – Indicative examples of cause and prevention (not in order of priority)
23 Table 2 — Principal occupational health hazards
27 5 Investigation and information gathering
5.1 General
5.2 Preliminary studies
29 5.3 Project‑specific studies
33 5.4 Ground investigation during construction
34 6 Detailed planning for health and safety
6.1 Integral nature of design and construction
6.2 Pre‑construction stage organization
6.3 Construction stage
35 6.4 Safety of permanent and temporary works
40 6.5 Recruitment of project personnel
6.6 Competence
42 6.7 Personal protective equipment
43 6.8 First aid provision and procedures
45 7 Excavation and control of ground movement
7.1 Management of risk in the tunnel construction process
7.2 Basic principles
46 7.3 Ground movement control
47 7.4 Ground characteristics
50 7.5 Tunnel excavation
7.6 Tunnelling machines
53 7.7 Control of ground movement when tunnelling in soft ground without a segmental lining
55 7.8 Tunnelling in rock
57 7.9 Hand excavation, headings and small tunnels
59 7.10 Pipe and box jacking
60 7.11 Soil conditioners
Table 3 — Soil conditioners
61 8 Permanent support
8.1 General
8.2 In‑situ linings
62 8.3 Prefabricated linings
64 8.4 Construction of openings
65 8.5 Monitoring of loads and deformation
66 9 Management of groundwater
9.1 Control of groundwater
69 9.2 Geotechnical processes for water management and ground improvement
71 9.3 Compressed air
9.4 Drilling through the tunnel lining for dewatering, ground treatment or freezing
9.5 Risk from groundwater on entry to cutterhead
72 9.6 Handling of groundwater
73 10 Inundation
10.1 General
10.2 Reliance on geological information
10.3 Other potential sources of flooding
74 10.4 Precautions for probe drilling
10.5 Inundation during shaft and portal construction
10.6 Inundation of a tunnel constructed with open faces (including backshunts and foreshunts)
75 10.7 Inundation during Tunnel Boring Machine (TBM) launch
10.8 Inundation via the TBM during operation
10.9 Inundation during face inspections of closed face TBMs
10.10 Dealing with inundation
11 Compressed‑air working
76 11.1 Physical effects of compressed air
78 11.2 Structural considerations
80 11.3 Shaft construction under compressed air (see also Clause 20)
81 11.4 TBMs and compressed air
82 11.5 Air supply
83 11.6 Bulkheads, airlocks and associated compressed‑air equipment
84 11.7 Fires and rescue in compressed air
87 11.8 Inundation
11.9 High pressure compressed air
12 Explosive atmospheres
12.1 General
88 12.2 Occurrence
89 12.3 Explosion characteristics
12.4 Detection and monitoring
91 12.5 Action levels
12.6 Re-entry procedures
Table 4 — Action level summary table
12.7 Sources of ignition
92 12.8 Explosion protection (see also 12.5)
93 12.9 Work in potentially explosive atmospheres
12.10 Other explosive gases
12.11 Methane occurrence on TBMs
12.12 Methane occurrence in slurry plant
94 12.13 Flammable dust
13 Fire and smoke
13.1 Sources of fuel and ignition
95 Table 5 — Provision of fire extinguishing equipment
96 Table 6 — Portable fire extinguishing equipment
98 13.2 Welding and cutting (burning)
100 13.3 Fire precautions
101 13.4 Fires involving electrical equipment
13.5 Water spray curtain
14 Response to emergencies
14.1 Escape routes
14.2 Emergency services and operational capacity
102 14.3 Emergency control facilities
103 14.4 Raising the alarm
104 14.5 Alarm procedures
105 14.6 Site training
14.7 Access
14.8 Lighting
14.9 Smoke control
14.10 Rescue facilities
106 14.11 Self‑rescuers
14.12 Accounting for personnel
107 14.13 Refuge chamber
14.14 Escape and rescue in small tunnels
14.15 Response to inundation risk
108 14.16 Recovery of the situation following inundation
15 Ventilation
15.1 General
110 15.2 Guidelines for fresh air supply quantities
111 15.3 Quality of air
15.4 Atmospheric monitoring
112 Table 7 — Alarm settings and responses
113 15.5 Unoccupied tunnels and stagnant areas
15.6 Hazardous gases
116 Table 8 — Summary of most commonly encountered atmospheric contaminants
121 15.7 Ventilation systems and plant
124 15.8 Ventilation in drill and blast tunnelling
125 15.9 Cooling through ventilation
15.10 Ventilation of shafts
16 Dust, particulates and other contaminants
16.1 Importance of dust control
16.2 Effects of dust
127 16.3 Exposure limits for dust
128 16.4 Sampling
16.5 Control and removal of dust
129 16.6 Respiratory protective equipment (RPE)
16.7 Asbestos
16.8 Diesel particulate matter (DPM)
130 16.9 Fumes from cutting and welding
16.10 Spray-applied membranes
16.11 Other ground contaminants
132 16.12 Heat strain
17 Quality of illumination
17.1 General
17.2 Level of lighting
133 Table 9 — Mean lighting levels
17.3 Type of lighting
134 17.4 Siting of luminaires
17.5 Emergency lighting
135 17.6 Fire hardening of wiring
17.7 Hand lamps and cap lamps
17.8 High visibility clothing
18 Operating communications
18.1 General
136 18.2 Communication systems
137 18.3 Signals
138 18.4 Closed‑circuit television (CCTV)
18.5 Emergency response
139 19 Noise and vibration
19.1 General
19.2 Noise emission and exposure
141 19.3 Vibration
142 20 Shafts, pits and piles
20.1 General
143 20.2 Design
20.3 Locating shafts
20.4 Safety considerations relating to shaft construction
145 20.5 Shaft construction techniques and operation
148 20.6 Lifting in shafts
149 20.7 Protective structures in shafts
20.8 Pit bottom safety
20.9 Plant safety
150 20.10 Services in shafts
20.11 Inclined shafts and escalator shafts
20.12 Transport systems for inclined shafts
151 20.13 Disused shafts
152 20.14 Tunnel eye
20.15 Removal of temporary rings and panels of d-walls
20.16 Shaft top layout
153 20.17 Personnel access
154 20.18 Communication
21 Lifting equipment and operations
21.1 Lift plan
21.2 Cranes
156 21.3 Winches
21.4 Materials hoists
21.5 Communication
157 21.6 Lifting of persons
158 21.7 Arch and mesh installation
159 21.8 Lifting with excavators
21.9 Visual and/or audible alarms
22 Access
22.1 Walkways
160 22.2 Stair and ladder towers
22.3 Access for maintenance
161 22.4 Gradients
22.5 Temporary tunnels
22.6 Working at height in tunnels and shaft
23 Materials handling systems
23.1 Rail haulage
164 23.2 Operational considerations
172 23.3 Conveyors
174 23.4 Slurry transport systems
177 23.5 Personal protective equipment
178 23.6 Other haulage methods
23.7 Adits and inclines
23.8 Storage and disposal of excavated material
179 24 Tunnel plant
24.1 General
181 24.2 Separation of vehicles and pedestrians
24.3 Rubber-tyred free-steered vehicles
182 24.4 Crawler tracked plant
24.5 Pneumatically-powered plant and equipment
24.6 Hydraulically operated plant or equipment
183 24.7 Electrically-powered plant and equipment
24.8 Internal combustion engines
24.9 Battery power
184 24.10 Concreting plant
186 24.11 Water drainage pumps
24.12 Drilling and piling rigs
187 24.13 Grouting equipment
188 24.14 Earthmoving plant
24.15 MEWPs
25 Electrical
25.1 Company and site management hierarchy
189 25.2 Planning, management and control of the electrical system
25.3 The management system
25.4 Training and competence
190 25.5 Safe system of work
25.6 Mains supply connection
191 25.7 Site installations
195 Table 10 — Earth leakage protection
197 25.8 Cables
200 25.9 Joints and terminations
201 25.10 Transformers and switchgear in tunnels
203 25.11 Electrical plugs and sockets
25.12 Lighting installations
204 25.13 Electric motors
205 25.14 Laser products
207 25.15 Generators
26 Maintenance, renovation and repair
26.1 General
26.2 Asset management
208 26.3 Preparation for renovation or repair
210 26.4 On‑site procedures for renovation and repair
26.5 Work in shafts
211 26.6 Temporary works
26.7 Record of work
212 Bibliography
BS 6164:2019
$215.11