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BS 6644:2005+A1:2008

$198.66

Specification for installation of gas-fired hot water boilers of rated inputs of between 70kW (net) and 1.8 MW (net) (2nd and 3rd family gases)

Published By Publication Date Number of Pages
BSI 2008 52
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PDF Pages PDF Title
1 BRITISH STANDARD
2 Committees responsible for this British Standard
3 Contents
5 1 Scope
2 Normative references
7 3 Terms and definitions
automatic natural draught burner
non-automatic natural draught burner
bank of boilers
boiler house
boiler room
balanced compartment
condensing boiler
coefficient of discharge
derated coefficient of discharge
enclosure
free-area
8 grille
maximum allowable temperature
maximum allowable pressure
modular boiler
modular system
open-flue boiler
operating pressure
plant room
room-sealed boiler
safety temperature limiter
safety valve
9 4 Competence and design considerations
4.1 Competence
4.2 Design considerations
10 5 Selection of boiler, materials and components
5.1 General
11 5.2 Condensing boilers
5.3 Materials and components
12 6 Installation
6.1 Siting of the boiler
6.2 Boiler rooms
13 6.3 Equipment in the water circuit
14 Safety valve sizes (open vented systems only)
16 Cold feed pipe sizes
Open vent pipe sizes
19 6.4 Condensation in boilers
6.5 Gas supplies and pipework
20 6.6 Electrical installation
21 6.7 Boiler controls
6.8 Additional safety controls
22 6.9 Air supply and ventilation
23 Minimum air vent free-area for room-sealed boilers installed in an enclosure
25 Mechanical ventilation flow rates
26 Typical balanced compartment ventilation location
27 6.10 Flues
30 Siting of a natural draught flue terminal
32 6.11 Boiler assembly
33 6.12 Burner installation
7 Inspection, commissioning and servicing
7.1 General
7.2 Inspection
7.3 Commissioning
34 7.4 Advice to be given to the user
35 7.5 Maintenance
36 (Informative) Basis for the provision of combustion and cooling air to boiler houses and rooms in which commercial boilers are installed in accordance with this standard
(Informative) Basis for the provision of combustion and cooling air to boiler houses and rooms in which commercial boilers are installed in accordance with this standard
Introduction
Data and assumptions
The following assumptions were made in calculating the ventilation requirements specified in this standard.
Boiler house temperature, as specified in 6.9.1.2:
Fuel:
Percentage of CO2 in the flue gases:
Exit temperature of cooling air:
Heat released into the boiler house:
Speed of air through the ventilation openings: 2 m/sec.
Specific heat of air:
Volume of air required
Combustion air
Cooling air
37 Cooling air for a boiler not fitted with a draught diverter
Cooling air for a boiler fitted with a draught diverter
Ventilation requirements
Natural ventilation
38 Natural ventilation for a boiler not fitted with a draught diverter
Natural ventilation for a boiler fitted with a draught diverter
Mechanical ventilation
Mechanical ventilation
39 Mechanical ventilation flow rates
40 (Informative) Fan diluted flues
(Informative) Fan diluted flues
Fan diluted flue systems should be designed to reduce the CO2 concentration of the vented combustion products to 1 % (V/V) or less.
Air for dilution should be ducted directly from the outside air.
The emission velocity at the grille should be greater than 75/F m/s, where F is the fan dilution factor, defined as the final flue gas volume divided by the stoichiometric combustion volume. For typical UK natural gas F = 10, approximately. For typical
The outlet grille should not be less than 50U/F m from any fan-assisted intake, other than combustion air or fan dilution air intakes, where U is the uncorrected chimney height (in m). The outlet should be at least 2 m above ground level for systems wit
Uncorrected chimney heights
The outlet should not be within 20U/F m of an openable window.
The outlet should be at least 60U/F m away from adjacent buildings.
The outlet grille should diffuse the products upwards, be so located as to minimize the re-circulation of combustion products and not be located under a canopy.
The outlet grilles should not be sited in wholly enclosed wells or courtyards.
41 (Informative) Checks to be carried out on the boiler prior to commissioning
(Informative) Checks to be carried out on the boiler prior to commissioning
(Informative) Typical live run checks
(Informative) Typical live run checks
42 (Normative) Combustion products analysis
(Normative) Combustion products analysis
Flue gas analysis shall be carried out in accordance with the manufacturer’s instructions. The following gives guidance on the procedure to be adopted.
A suitable sample probe shall be inserted into the primary flue of the boiler (i.e. upstream of any draught diverter or draught stabiliser). Any port through which a probe is inserted shall be capable of being adequately sealed after use.
It shall be ensured that there is sufficient heating load on the system to allow the boiler to be operated for the test period
The boiler shall be adjusted to operate at the maximum nominal heat input stated by the manufacturer. If there is a suitably pla…
The door(s) of the boiler house/room or balanced compartment or enclosure shall be closed. The boiler shall be operated at nominal heat input until stable conditions have been achieved before any measurements are taken.
The carbon dioxide (CO2) [or oxygen (O2 )] and carbon monoxide (CO) concentrations in the flue gases shall be measured using equipment suitable for flue gas analysis, e.g. a gas analyser conforming to BS 7927.
Where the carbon dioxide concentration has been measured, the “dry, air-free” percentage of carbon monoxide (CO) shall be calculated using the formula given by:
43 Concentrations of (CO2)N in Group H, P and B gases (percentage)
BS 6644:2005+A1:2008
$198.66