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BS EN 12999:2011+A2:2018

$215.11

Cranes. Loader cranes

Published By Publication Date Number of Pages
BSI 2018 98
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This European Standard specifies minimum requirements for design, calculation, examinations and tests of hydraulic powered loader cranes and their mountings on vehicles or static foundations.

This European Standard does not apply to loader cranes used on board ships or floating structures or to articulated boom system cranes which are designed as total integral parts of special equipment such as forwarders.

The hazards covered by this standard are identified in Clause 4.

This European Standard does not cover hazards related to the lifting of persons.

This European Standard is not applicable to loader cranes which are manufactured before the date of its publication as EN. The amended provisions concerning stress calculations are not compulsory for cranes designed before the date of availability of EN 12999:2011+A2:2017 .

NOTE

The use of cranes for lifting of persons can be subject to specific national regulations.

PDF Catalog

PDF Pages PDF Title
2 undefined
9 1 Scope
2 Normative references
11 3 Terms, definitions and terminology
3.1 Terms and definitions
15 3.2 Terminology
17 4 List of significant hazards
20 5 Safety requirements and/or safety measures
5.1 General
21 5.2 Structural calculation
5.2.1 Information to be given in the calculation
5.2.2 Dynamic factors
5.2.2.1 Hoisting and gravity effects of the mass of the crane
5.2.2.2 Hoisting and gravity effects of the gross load
23 5.2.2.3 Effect of sudden release of a part of the gross load
5.2.2.4 Effects caused by acceleration/deceleration of the slewing drive
5.2.3 Loads and forces
5.2.3.1 General
24 5.2.3.2 Regular loads
5.2.3.3 Occasional loads
25 5.2.3.4 Exceptional loads
5.2.4 Load combinations
5.2.4.1 Basic load combinations
5.2.4.2 Load combinations to be covered (see Table 3)
5.2.4.3 Application of Table 3
26 5.2.4.4 Loads from foreseeable misuse
5.3 Stress analysis
27 5.4 Mechanical arrangements
5.4.1 Stabilizers
5.4.1.1 General
5.4.1.2 Stabilizer leg
5.4.1.3 Stabilizer extension
28 5.4.2 Manual boom extensions
5.4.3 Securing for transport
5.4.3.1 General
5.4.3.2 Manually operated extensions
5.4.3.3 Hydraulically operated extensions
5.4.4 Hoists
5.4.5 Load hooks
29 5.5 Hydraulic system
5.5.1 General
5.5.2 Pump
5.5.3 Hydraulic reservoir
5.5.4 Pressure limiting device
5.5.5 Hoses, tubes and fittings
30 5.5.6 Precautions against hydraulic line rupture
5.5.6.1 Loader cranes other than timber handling cranes
5.5.6.2 Timber handling cranes
5.5.7 Sink rate for boom system
31 5.5.8 Slewing mechanism
5.6 Limiting and indicating devices
5.6.1 General
32 5.6.2 Rated capacity limiter
33 5.6.3 Lowering facility
5.6.4 Rated capacity indicators
5.6.5 Limiters
5.6.5.1 Motion limiters
5.6.5.2 Speed limiters
5.6.5.3 #Inclination limiter for timber handling cranes
5.6.6 Operational warning
34 5.6.7 Acoustic warning
5.6.8 Stopping device
5.7 Controls
5.7.1 General
5.7.2 Symbols
35 5.7.3 Layout of bi-directional controls
5.7.3.1 General
5.7.3.2 Vertical layout order
5.7.3.3 Horizontal layout order
5.7.4 Guidance for high seat controls
5.8 Control stations
5.8.1 General
37 5.8.2 Raised control stations
5.8.2.1 Strength of components
5.8.2.2 High seat (see informative Annex K)
5.8.2.3 Platform (see informative Annex K)
5.8.2.4 Access and egress to raised control stations
38 5.9 Electrical systems
5.9.1 General
5.9.2 Electromagnetic compatibility
5.10 Installation
5.10.1 General
5.10.2 Mounting
5.10.2.1 Vehicle mounting
5.10.2.2 Static mounting
39 5.10.2.3 Location
5.10.3 Stability
5.10.4 Noise
40 5.10.5 Vibrations
5.10.6 Electrical systems (installation)
5.10.6.1 General
5.10.6.2 Electromagnetic compatibility
5.10.7 Hydraulic components
5.10.8 Access
6 Verification of the safety requirements and/or measures
6.1 General
44 6.2 Testing and test procedures
6.2.1 General
6.2.2 Functional test
6.2.3 Static test
6.2.3.1 Conceptual (type) test
45 6.2.3.2 Installed test
6.2.3.3 Static test approval criteria
6.2.4 Dynamic test
6.2.4.1 Test load
6.2.4.2 Dynamic test approval criteria
6.2.5 Stability test
6.2.5.1 General
46 6.2.5.2 Test load
6.2.5.3 Test conditions
47 6.2.5.4 Stability test approval criteria
6.2.6 Test documentation
6.2.7 #Documentation for variable stabilizer deployment
6.3 Noise emission measurement
48 7 Information for use
7.1 General
7.2 Manuals
7.2.1 Provision of manuals
7.2.2 Instructions for the installer
7.2.3 Operator’s manual
50 7.2.4 Maintenance manual
7.3 Marking
7.3.1 General
7.3.2 Manufacturer’s plate
51 7.3.3 Installer’s plate
7.3.4 Load signs
7.3.4.1 General
55 7.3.4.2 Marking of manual boom extensions
7.3.5 Special signs on timber handling cranes
56 7.3.6 Marking of slewing centre
7.3.7 #Marking of maximum ground load
7.3.8 Marking for high seat
57 Annex A (informative)Examples of configurations and mountings
A.1 Boom systems
A.1.1 Loader cranes with straight boom system
A.1.2 Loader cranes with articulated boom system
58 A.2 Examples of loader crane mountings
62 Annex B (informative)Stress history parameter s and stress history classes S
66 Annex C (informative)Explanatory notes
C.1 Rated capacity limiters
C.2 Timber handling cranes – Line rupture
C.3 Control stations
67 Annex D (informative)Examples of dangerous movements
69 Annex E (normative)Symbols for working and setting-up functions
71 Annex F (informative) Control system – Preferred vertical layout for controls operated from the ground
73 Annex G (informative)Control system – Horizontal layout order
76 Annex H (informative)Control levers for high seats and remote controls
H.1 High seat controls
H.1.1 Multidirectional (joy-stick) controls
H.1.2 Bi-directional controls
H.2 Remote controls
79 Annex I (not used)
80 Annex J (normative)Cabins fitted on vehicle mounted loader cranes up to a net lifting moment of 250 kNm
83 Annex K (informative) Examples of raised control stations
85 Annex L (normative)Raised control stations – Measures regarding hand rails and hand holds, ladders and steps
88 Annex M (informative)Installation of a loader crane on a vehicle
M.1 General
M.2 Installation: minimum data
M.2.1 Crane dimensions in transport position: data
89 M.2.2 Crane data (see Figure M.2)
M.2.3 Mounting data
M.2.4 Power requirements
M.2.5 Stability calculations: data
90 M.3 Power take off (PTO) and pump displacement
M.4 Calculation method for determination of sub-frame dimensions
M.4.1 General considerations
91 M.4.2 Stresses
M.4.3 Material and limit states
M.4.4 Symbols and equations
M.4.4.1 General
92 M.4.4.2 Flexible mounting (chassis and sub-frame)
M.4.4.3 Rigid mounting
94 Annex N (informative)Selection of a suitable set of crane standards for a given application
96 Annex ZA(informative)Relationship between this European Standard andthe Essential Requirements of EU Directive 2006/42/EC
BS EN 12999:2011+A2:2018
$215.11