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BS EN 1459-1:2017+A1:2020

$215.11

Rough-terrain trucks. Safety requirements and verification – Variable-reach trucks

Published By Publication Date Number of Pages
BSI 2020 72
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This European Standard specifies the safety requirements of self-propelled variable-reach rough-terrain trucks (hereafter referred to as trucks), intended to handle loads, equipped with a telescopic lifting means (pivoted boom), on which a load handling device (e.g. carriage and fork arms) is fitted. For the purpose of this standard, rough-terrain variable-reach trucks are designed to transport, lift and place loads and can be driven on unimproved terrain. Fork arms are considered to be part of the truck. Trucks can also be equipped with a variety of attachments (e.g. bale spikes, mowers, sweepers). This European Standard deals with all the significant hazards, hazardous situations and events relevant to the trucks when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Annex A). This European Standard does not apply to: – slewing variable reach rough terrain trucks covered by EN 1459-2; – industrial variable reach trucks covered by EN ISO 3691-2; – lorry-mounted variable reach trucks; – variable reach trucks fitted with tilting or elevating operator position; – mobile cranes covered by EN 13000; – machines designed primarily for earth moving, even if their buckets and blades are replaced with forks (see EN 474 series); – trucks designed primarily with variable length load suspension elements (e.g. chain, ropes) from which the load may swing freely in all directions; – trucks fitted with personnel/work platforms, designed to move persons to elevated working positions; – trucks designed primarily for container handling; – trucks on tracks; – trucks with articulated chassis; – attachments (covered by prEN 1459-5). This European Standard does not address hazards linked to: – hybrid power systems; – gas power system; – gasoline engine system; – battery power system; – tractor specific devices (e.g. PTO). This European Standard does not address hazards which may occur: a) when handling suspended loads which may swing freely (additional requirements are given in prEN 1459-4 (in preparation)); b) when using trucks on public roads; c) when operating in potentially explosive atmospheres; d) when operating underground; e) when towing trailers; f) when fitted with a personnel work platform (additional requirements are given in EN 1459-3); g) when using cruise-control. This European Standard does not provide a method of calculation for fatigue and strength of material. This document is not applicable to trucks manufactured before the date of its publication. Modification to the Scope: Replace the last indent of fifth paragraph with the following: “- attachments”.

PDF Catalog

PDF Pages PDF Title
2 undefined
9 1 Scope
10 2 Normative references
13 3 Terms and definitions
17 4 Safety requirements and/or protective measures
4.1 General
4.1.1 Introduction
18 4.1.2 Sharp edges and acute angles
4.1.3 Stored energy components
4.2 !Starting/stopping of engine and moving machine”
4.2.1 Unauthorized starting
4.2.2 Stopping system
4.2.3 Unintended movement
4.2.4 Uncontrolled motion
4.2.5 Powered travel movement
19 4.2.6 Non-activation of the parking brake
4.3 Brakes
4.3.1 General
4.3.2 Failure of energy supply
4.3.3 !Holding performance
4.4 Electrical and electronic systems
4.4.1 !General
4.4.1.1 Insulation
20 4.4.1.2 Disconnection
4.4.1.3 Protection of circuits
4.4.1.4 Protection of wiring, conductors and electrical components
4.4.1.5 Cross-sectional area
4.4.1.6 Specification
4.4.1.7 Protection of wiring and electrical components against fuel leakage
4.4.1.8 Mechanical protection
4.4.1.9 Wiring that flexes
21 4.4.2 Safety related parts of control systems
4.4.3 Degree of protection
4.4.4 !Identification of wiring
4.4.5 !Protection against electric shock
4.4.6 !Batteries
22 4.5 Controls
4.5.1 General
4.5.1.1 General
4.5.1.2 Multiple operator’s positions
23 4.5.1.3 Inadvertent activation
4.5.1.4 !Controls of trucks accessible from ground level
4.5.2 Differential locking
4.5.3 Steering controls
4.5.3.1 General
4.5.3.2 Steering direction
24 4.5.3.3 Failure of power supply
4.5.3.4 Strength of components
4.5.3.5 !Actuating force in normal conditions
25 4.5.3.6 !Steering knobs
4.5.4 Load handling controls
4.5.4.1 General
4.5.4.2 Controls with detents or maintained engagement
26 4.5.5 Multi-function controls
4.5.6 Stabilizing device control
4.5.7 Sway/levelling control
4.5.8 Axle oscillation locking
4.6 Power systems and accessories
4.6.1 Exhaust system
27 4.6.2 Cooling system
4.6.3 Tanks and pressure vessels
4.6.3.1 General
4.6.3.2 Filler openings
4.6.3.3 Fuel tanks
28 4.6.3.4 !Air pressure vessels
4.7 Stabilizing devices
30 4.8 Design requirements for maintenance purposes
4.8.1 General
4.8.2 Boom support device
4.8.3 Tiltable cab support device
31 4.9 Systems for lifting, tilting and reaching
4.9.1 Chains and wire ropes
4.9.1.1 Chains
4.9.1.2 Wire ropes
32 4.9.2 Hydraulic system
4.9.2.1 Hydraulic circuit
4.9.2.2 Pressure control
4.9.2.3 Oil purification
4.9.2.4 Load holding
33 4.9.3 Maximum load lowering speed
4.9.4 Limitation of stroke
4.9.5 Fork arms
4.9.6 Attachment interface
4.10 Operator’s station
4.10.1 General requirements
34 4.10.2 Operator’s manual storage
4.10.3 Pipes and hoses
4.10.4 Operator’s cab
4.10.4.1 Climatic conditions
4.10.4.2 Heating system
35 4.10.4.3 Ventilation system
36 4.10.4.4 Demisting and defrosting system(s)
4.10.4.5 Air conditioning
4.10.4.6 Wipers and washers
4.10.4.7 Pressurization system
4.10.4.8 Doors and windows
37 4.10.4.9 Interior lighting system
4.10.5 Operator’s seat
4.10.5.1 General requirements
4.10.5.2 Vibration
38 4.10.5.3 Operator restraint
4.10.6 Control panels, and symbols on displays
4.10.6.1 Control panels
4.10.6.2 Visual displays
4.10.6.3 Symbols on displays
4.11 Operator access
4.11.1 General requirements
4.11.2 Enclosed cab openings
4.11.2.1 Primary opening
39 4.11.2.2 Alternative opening (emergency exit)
4.12 Protective measures and devices
4.12.1 Hot parts
4.12.2 Protection against crushing, shearing and trapping
4.12.3 Guards
40 4.12.4 Engine compartment
4.12.5 Fenders
4.12.6 ROPS and FOPS
4.12.7 Audible warning devices
4.13 Stability requirements
41 4.14 Visibility
4.15 Lighting
4.16 Fire protection
4.16.1 Fire resistance
4.16.2 Fire extinguisher
4.17 Retrieval, transportation and lifting
4.17.1 General
4.17.2 Retrieval
4.17.3 Tying-down
42 4.17.4 Lifting
4.18 Noise
4.18.1 Noise emission reduction
4.18.1.1 Noise reduction at source at the design stage
4.18.1.2 Noise reduction by protective measures
4.18.2 Emission sound pressure level at the operator’s station
4.19 Electromagnetic compatibility
43 5 Verification of requirements and safety measures
5.1 General
5.2 Functional verification
5.3 Structural verification
5.3.1 Test loads
5.3.2 Static test
5.3.2.1 Purpose
5.3.2.2 Test procedure
44 5.3.2.3 Acceptance criteria
5.3.3 Dynamic tests
5.3.3.1 Purpose
5.3.3.2 Test procedure
5.3.3.3 Acceptance criteria
5.4 Load holding verification
6 Information for use
6.1 General
45 6.2 Graphical symbols and warning
6.2.1 Safety Signs and graphical symbols
6.2.2 Graphical symbolof lift points
6.2.3 Graphical symbol of tie-down points
6.2.4 Graphical symbol of retrieval points
46 6.2.5 Graphical symbol for pneumatic tyre inflation pressures
6.2.6 Graphical symbol for fuel filling points
47 6.2.7 Graphical symbol for hydraulic fluid filling points
6.2.8 Graphical !symbols” for stored energy components
48 6.2.9 Graphical symbol for brake fluid filling points
49 6.2.10 Graphical symbol for battery disconnection
6.2.11 Warnings
50 6.3 Instruction handbook
6.3.1 General
6.3.2 Operating and maintenance instructions
6.3.2.1 Information on operating the machine
53 6.3.2.2 Information on routine maintenance of the machine
54 6.4 Marking
6.5 Load chart
6.5.1 Trucks with load carrying attachments
56 6.5.2 Trucks with non-load carrying attachments
57 Annex A (informative)List of significant hazards
63 Annex B (informative)Consistency of motions
64 Annex C (normative)Rules for the construction and layout of pedals
C.1 Definitions
C.2 Requirements
C.2.1 General
C.2.2 Service brake pedal
65 C.2.3 Clutch pedal
C.2.4 Accelerator pedal
C.2.5 Inching pedal
C.3 Design and manufacture
67 Annex ZA (informative)Relationship between this European Standard and the essential requirements of Directive 2006/42/EC aimed to be covered
BS EN 1459-1:2017+A1:2020
$215.11