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BS EN 1501-5:2021

BS EN 1501-5:2021

$215.11

Refuse collection vehicles. General requirements and safety requirements – Lifting devices for refuse collection vehicles

Published By Publication Date Number of Pages
BSI 2021 100
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This document deals with all significant hazards, hazardous situations and events relevant to lifting devices used for the emptying of designated refuse containers into RCVs and their fitting onto the RCVs when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer throughout their foreseeable lifetime as defined in Clause 4. This document is applicable to the design and construction of the refuse container lifting devices and the mounting of other lifting devices so as to ensure that they are fitted for their function and can be operated, adjusted and maintained during their entire lifetime. It is not applicable to the end of life of the lifting devices. This document describes and gives the safety requirements of the lifting devices for emptying refuse containers and their interfaces with the corresponding parts of the RCVs and will be used in conjunction with EN 1501 1:2021 for the rear, side and front loaded RCVs. It refers to EN 1501 4:2007 for the noise test code. This document is not applicable to: – operation in severe conditions e.g. extreme environmental conditions such as: – temperatures below −20 °C and above +40 °C; – tropical environment; – wind velocity in excess of 75 km/h; – contaminating environment; – corrosive environment; – operation in potentially explosive atmospheres; – lifting and transportation of persons; – emptying refuse containers other than those manufactured according to EN 840:2020 (all parts), EN 12574:2017 (all parts), EN 13071:2019 (all parts), and those described as paladin, diamond, skip containers; – loading bulky refuse by means of platform or forks; – handling of loads the nature of which could lead to dangerous situations (e.g. hot refuses, acids and bases, radioactive materials, contaminated refuse, especially fragile loads, explosives); – operation on ships; – fitting and operation on stationary compactors. This document is not applicable to machinery which is manufactured before the date of its publication by CEN.

PDF Catalog

PDF Pages PDF Title
2 undefined
11 1 Scope
12 2 Normative references
14 3 Terms and definitions
23 4 List of significant hazards
27 5 Safety requirements and/or protective measures
5.1 General
5.1.1 Introduction
5.1.2 Design
5.1.2.1 General
5.1.2.2 Distance to the ground
5.1.2.3 Hopper
28 5.1.2.4 Load
5.1.2.5 Tests
5.1.2.6 Guide system
5.1.2.7 Locking system
5.1.2.8 Speed and acceleration
29 5.1.2.9 Release of the container
5.1.2.10 Locking of the refuse container lifting device during travel movement of the RCV
5.1.3 Emptying operating modes and controls of the lifting device
30 5.2 Requirements for lifting the designated refuse containers
5.2.1 Comb pick-up system for refuse containers according to the EN 840:2020 series and EN 12574:2017 series
5.2.1.1 Lifting carriage
5.2.1.2 Comb
5.2.1.3 Comb locking system
31 5.2.1.4 Container restraint device
5.2.1.5 Pushing pad
5.2.2 Trunnion pick-up system for containers of the EN 840:2020 series and EN 12574:2017 series
5.2.2.1 General
5.2.2.2 Trunnion pick-up system for containers according to EN 8402:2020 and EN 8403:2020
5.2.2.3 Trunnion pick-up system for containers according to EN 8404:2020
5.2.2.4 Trunnion pick-up system for containers according to EN 125741:2017
32 5.2.2.5 Double trunnion pick-up system for containers according to EN 125741:2017
5.2.2.6 Pushing pad
5.2.2.7 Container restraint device
5.2.3 Diamond pick-up system
5.2.4 BG pick-up system for refuse container according to EN 8404:2020, Type-B
5.2.5 Pocket pick-up system for refuse container according to EN 125741:2017
33 5.2.6 Skip container pick-up system
5.2.6.1 Loading skip container by container loading winch
5.2.6.2 Loading skip container by two chains pick-up system
5.2.6.3 Loading skip container by four chains lifting system
5.2.6.4 Catch for trunnion bar skip container
5.2.6.5 End position system
5.2.6.6 Slack control
5.2.6.7 Stabilization system
34 5.2.7 Clamping system
5.3 Requirements for lifting devices mounted on rear loaded RCVs
5.3.1 Operation modes
5.3.1.1 Assisted pick-up mode
35 5.3.1.2 Automatic/Semi-automatic mode
36 5.3.2 Dimensions for interchangeable refuse container lifting device
5.3.3 Mechanical interface
5.3.3.1 General
5.3.3.2 Mechanical interface for integrated and demountable refuse container lifting device
5.3.3.3 Mechanical interface for interchangeable refuse container lifting device
5.3.3.4 Hinged adaptation frame
5.3.4 Design for interchangeable refuse container lifting device
37 5.3.5 Footboard(s)
5.3.6 Hydraulic interface for interchangeable refuse container lifting device
5.3.6.1 General
5.3.6.2 Pressure line
5.3.6.3 Return line
5.3.6.4 Load sensing (LS) line
5.3.6.5 Position of hydraulic connections
38 5.3.6.6 Hydraulic oil
5.3.7 Electrical interface for interchangeable refuse container lifting device
5.3.7.1 Connectors for signal interface between the RCV and the refuse container lifting device
5.3.7.2 Power connection for 24 Volt electrically driven lifting device
5.3.8 Pneumatic interface
5.4 Requirements for refuse container lifting devices mounted on side and front loaded RCV’s
5.4.1 General
39 5.4.2 Manually loaded side and front-loaded RCV’s
5.5 Requirements for loader cranes mounted on RCV’s
5.5.1 General
5.5.2 Loading of top lifted and bottom emptied refuse container
40 5.6 Hydraulic system
5.7 Pneumatic system
5.8 Electric system
5.9 Operating symbols
42 5.10 Control systems
5.10.1 General requirements for safety circuits
5.10.2 Emergency stop devices
43 5.10.3 Control circuits and devices
5.10.3.1 General
5.10.3.2 Operating mode selection
44 5.10.3.3 Maintenance mode
5.10.3.4 Remote controls
5.11 Requirement for field of vision
45 5.12 Electrical components
5.12.1 General
5.12.2 Protective interlocks
5.12.3 Two-hand operating controls
5.12.4 Overload protection
5.12.5 Energy interruption
5.12.6 Position sensors
5.12.7 Terminals and wire connections
46 5.12.8 Cables
5.12.9 Working light(s)
5.13 Noise
47 5.14 Maintenance
5.15 Lifting points
48 5.16 Signals and warning devices
6 Verification
7 Information for use
7.1 Signals and warning devices
7.2 Instruction handbook
50 7.3 Maintenance
7.4 Data sheet
7.5 Marking
51 Annex A (normative)Danger zones, dimensions and connections
78 Annex B (informative)Types of special containers and their pick-up systems
86 Annex C (normative)Requirements for pin connections and data sheets
92 Annex ZA (informative)Relationship between this Standard and the essential requirements of EU Directive 2006/42/EC aimed to be covered

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$215.11