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BS EN 16510-1:2018:2021 Edition

BS EN 16510-1:2018:2021 Edition

$215.11

Residential solid fuel burning appliances – General requirements and test methods

Published By Publication Date Number of Pages
BSI 2021 154
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This European Standard is applicable to residential solid fuel burning appliances. This European Standard specifies requirements relating to the design, manufacture, construction, safety and performance (efficiency and emission) of appliances fired by solid fuel (hereafter referred to as appliance(s)) and provides instructions for them. Furthermore, it also gives provisions for the evaluation of conformity i.e. initial type testing (ITT) and factory production control (FPC) and marking of these appliances. This European Standard also covers CO, NOx, OGC and particulate matter (PM / PME – see Annex F) emission test methods, however this European Standard does not contain any values for the limit on these emissions. Appliances receiving combustion air through ductwork from outside the external envelope, which is not air tight, are not considered roomsealed.This European Standard is not applicable to appliances with boiler parts in contact with fire or flue gases other than when the boiler parts are manufactured from steel or cast iron. This European Standard is not applicable to appliances with a boiler intended for water systems having – water temperatures above 110 °C and/or an operating pressure of more than 3 bar; – direct contact with sanitary hot water. This European Standard does not cover appliances to be operated with ventilating systems which are intended to operate with pressure below – 15 Pa in the room of installation of the appliance in relation to the outside atmosphere. This European Standard does not cover appliances intended to carry the load of a chimney.

PDF Catalog

PDF Pages PDF Title
2 undefined
10 1 Scope
2 Normative references
12 3 Terms and definitions
23 4 Classification of appliances and system boundary for roomsealed appliances
4.1 Classification of appliances
24 4.2 System boundary
5 Performance requirements in relation to materials, design and construction
5.1 Production documentation
25 5.2 Construction and materials
5.2.1 General construction
5.2.1.1 Design, manufacture and assembly
26 5.2.1.2 Durability
5.2.1.3 Dangerous substances
5.2.2 Integral boiler or heat exchanger
5.2.2.1 General
5.2.2.2 Boilers constructed of steel
29 5.2.2.3 Boilers constructed of cast iron
30 5.2.2.4 Boiler shell tappings
31 5.2.2.5 Boiler waterways
5.2.2.6 Heat exchangers that are not directly in contact with fire or flue gases
5.2.3 Cleaning of heating surfaces
32 5.2.4 Flue gas outlet
5.2.5 Flueways
5.2.6 Ashpan and ash removal
5.2.7 Bottomgrate
33 5.2.8 Combustion air supply
5.2.8.1 Primary combustion air control device
5.2.8.2 Secondary combustion air control device
5.2.9 Damper
5.2.10 Charging doors andash-pit doors
5.2.11 Flue bypass device
34 5.2.12 Internal flue gas diverter
5.2.13 Front firebars
5.2.14 Solid mineral fuel and peat briquettes burning appliances
5.2.15 Draught regulator
5.3 Sound level
6 Performance requirements in relation to safety
6.1 Natural draught
6.2 Open operation of an appliance
35 6.3 Strength and leaktightness of boiler shells
6.4 Temperature rise in the fuel storage (other than the fuel hopper)
6.5 Temperature rise of the operating components
6.6 Temperature of adjacent combustible materials
6.7 Safety devices for appliances fitted with a boiler
6.7.1 General
6.7.2 Appliances intended for sealed water systems
6.7.2.1 General
36 6.7.2.2 Thermal discharge control
6.7.2.3 Safety heat exchanger
6.7.3 Safety devices for appliances fitted with a heat exchangers that are not directly in contact with fire
6.8 Electrical safety and functional safety of electrical components
6.8.1 General
6.8.2 Electrical safety
37 6.8.3 Functional safety of control functions with electrical components
6.9 Safety requirements of roomsealed appliances
6.10 Minimum distances from non combustible walls
6.11 Requirements for appliances suitable for a shared flue system
6.12 General safety aspects of the water system
38 7 Performance requirements in relation to the appliance operation
7.1 General
7.2 Flue gas temperature and flue gas outlet temperature
39 7.3 Emissions
7.3.1 General
7.3.2 Carbon monoxide emission
7.3.3 NOx emissions
7.3.4 Emission of organic gaseous carbon (OGC)
7.3.5 Particulate matter (PM / PME) emissions
7.4 Efficiency
40 7.5 Flue draught
41 7.6 Recovery test
7.7 Refuelling intervals
7.8 Space heat output
7.9 Water heat output
7.10 User operations
42 8 Appliance instructions
8.1 General
8.2 Installation instructions
44 8.3 User operating and maintenance instructions
46 9 Assessment and verification of constancy of performance – AVCP
9.1 General
9.2 Type testing
9.2.1 General
48 9.2.2 Test samples, testing and compliance criteria
9.2.3 Test reports
49 9.2.4 Shared other party results
9.2.5 Cascading determination of the product type results
50 9.3 Factory production control (FPC)
9.3.1 General
51 9.3.2 Requirements
9.3.2.1 General
52 9.3.2.2 Equipment
9.3.2.3 Traceability and marking
9.3.2.4 Controls during manufacturing process
54 9.3.2.5 Product testing and evaluation
55 9.3.2.6 Non-complying products
9.3.2.7 Corrective action
9.3.2.8 Handling, storage and packaging
56 9.3.3 Product specific requirements
9.3.4 Procedure for modifications
9.3.5 One-off products, pre-production products (e.g. prototypes) and products produced in very low quantity
57 10 Marking
61 Annex A (normative)Test methods
A.1 Test environment
A.1.1 Ambient room temperature
A.1.2 Cross-draught
A.1.3 External sources
A.2 Test assembly
A.2.1 General
62 A.2.2 Trihedron
63 A.2.3 Measurement section
A.2.3.1 General arrangement
64 A.2.3.2 Flue gas temperature measurement
A.2.3.3 Flue gas sampling
A.2.3.4 Static pressure measurement
A.2.3.5 Safety distance to the appliance’s front measurement
A.2.4 Connection of appliance to measurement section
65 A.2.5 Water circuit for appliances with boilers
66 A.3 Measurement equipment
67 A.4 Test procedures
A.4.1 Appliance installation
A.4.1.1 General
A.4.1.2 General tests before installation
A.4.1.3 Appliance installation procedure
A.4.2 Fuel load and basic firebed
A.4.2.1 Basic firebed
A.4.2.2 Calculation of fuel load
68 A.4.3 Fuelling and de-ashing the fire
A.4.4 Flue gas losses
A.4.4.1 General
A.4.4.2 Composition of the flue gas
A.4.4.3 Ambient room and flue gas temperatures
69 A.4.5 Water heat output
A.4.5.1 General
A.4.5.2 Procedure
A.4.6 Combustible heat losses in the residue
A.4.7 Performance test at nominal heat output
A.4.7.1 General
70 A.4.7.2 Ignition and pre-test period
A.4.7.3 Test period
73 A.4.8 Part load heat output test
A.4.9 Slow combustion and recovery test
A.4.9.1 General
74 A.4.9.2 Pre-test period
A.4.9.3 Test period
A.4.9.4 Recovery test period
75 A.4.10 Safety tests
A.4.10.1 General
A.4.10.2 Safety test for open operation
A.4.10.3 Temperature safety tests
78 A.4.10.4 Natural draught safety test
79 A.4.10.5 Type pressure test for boilers
A.4.10.6 Test for operation of thermal discharge control and safety heat exchanger
81 A.4.11 Safety tests of roomsealed appliances
A.4.11.1 General
A.4.11.2 Appliance leak tightness tests
83 A.5 Test results
84 A.6 Calculation methods
A.6.1 Notations and units used
85 A.6.2 Formulae
A.6.2.1 Heat losses and efficiency
86 A.6.2.2 Total heat output
87 A.6.2.3 Water heat output
A.6.2.4 Space heat output
A.6.2.5 Flue gas mass flow
A.6.2.6 CO content at 13 % oxygen
88 A.6.2.7 Specific heat value of the combustion products
A.6.2.8 Volume, at NTP, of carbon monoxide (VCOn)
A.6.2.9 Calculation of CO2max
89 A.6.2.10 Calculation of flue gas outlet temperature
A.7 Test report
104 Annex B (normative)Test fuels and recommended fuels
B.1 General
B.2 Test fuel
B.2.1 Selection of test fuel
B.2.2 Storage, preparation and analysis
B.3 Tests for recommended fuels
B.3.1 Basis of testing
105 B.3.2 Test methods and criteria
111 Annex C (informative)Arrangement for measuring the leakage rate
112 Annex D (normative)Measuring procedure for nitrogen oxides (NOx)
D.1 General procedure
D.2 Measuring principle of analysers
D.2.1 General description
113 D.2.2 Chemiluminescense method
114 D.2.3 Non-dispersive infrared (NDIR) method
115 D.2.4 Other methods
D.3 Description of measuring equipment
D.3.1 General
D.3.2 Sampling line
116 D.3.3 Filter
D.3.4 Sample pump
D.3.5 Secondary filter
D.3.6 Flow controller and flow meter
D.3.7 Converter
D.4 Setting of measurement system
D.4.1 General
117 D.4.2 Preliminary zero and span check and adjustments
D.4.2.1 Zero gas
D.4.2.2 Span gasses
D.4.2.3 Adjustment of the analyser
D.4.2.4 Adjustment of the sampling system
118 D.4.2.5 Zero and span check after measurement
D.5 Calculation method
119 Annex E (normative)Measuring procedure for organic gaseous carbon (OGC)
E.1 General procedure
E.2 Description of measuring equipment
E.2.1 General
E.2.2 Sampling probe and filter
120 E.2.3 Sampling line
E.2.4 Sample pump
E.2.5 Secondary filter
E.2.6 Analyser (FID)
E.2.7 FID fuel
E.2.8 FID combustion air
E.3 Setting of measurement system
E.3.1 General
121 E.3.2 Preliminary zero and span check and adjustments
E.3.2.1 Zero gas
E.3.2.2 Span gases
E.3.2.3 Adjustment of the analyser
E.3.2.4 Adjustment of the sampling system
E.3.2.5 Zero and span check after measurement
122 E.4 Calculation of OGC
E.4.1 General
E.4.2 Calculation assumptions
E.4.3 Calculation of organic gaseous compounds
124 Annex F (normative)Measuring procedure for particulate matter (PM)
F.1 General principle
F.2 Heated filter
F.2.1 General
F.2.2 Test set-up
F.2.2.1 Sampling train
125 F.2.2.2 Sample probe
F.2.2.3 Particulate matter filter
126 F.2.2.4 Filter holder
F.2.2.5 Gas dryer
F.2.2.6 Pressure gauge
F.2.2.7 Indicating gas flow meter
F.2.2.8 Pump
F.2.3 Test procedure
F.2.3.1 Pre procedure
127 F.2.3.2 Sampling
F.2.3.3 Analysis
128 F.2.4 Overall blank sample
F.2.4.1 Procedure
F.2.4.2 Requirement
F.2.5 Calculation
F.2.5.1 General
F.2.5.2 Gas volume sampled (STP, 273,15 K, 1 013 hPa)
F.2.5.3 Solid matter concentration
129 F.2.5.4 Conversion to standard O2 content in the flue gas
F.3 Full flow dilution tunnel
F.3.1 General
F.3.2 Principle
F.3.3 Equipment
F.3.3.1 Dilution tunnel
130 F.3.3.2 Layout of the dilution tunnel ducts
131 F.3.3.3 Flue gas collecting cowl
F.3.3.4 Dilution air by-pass
132 F.3.3.5 Connectors
F.3.3.6 Bends
F.3.3.7 Measurement section
133 F.3.3.8 Extraction fan
134 F.3.3.9 Component assembly
F.3.3.10 Flow measuring device
F.3.4 Particulate matter sampling train
F.3.4.1 Equipment
135 F.3.4.2 Sampling probe
F.3.4.3 Particulate matter filter
F.3.4.4 Filter holders
F.3.4.5 Filter coupling
F.3.4.6 Drying system
F.3.4.7 Pressure gauge
F.3.4.8 Indicating gas flow meter
F.3.4.9 Pump
F.3.5 Reagents
F.3.5.1 Filters
136 F.3.5.2 Desiccant
F.3.5.3 Acetone
F.3.6 Test procedure
F.3.6.1 Preparation of dilution tunnel
137 F.3.6.2 Preparation of emission sampling train
138 F.3.6.3 Measurement
F.3.7 Overall blank sample
F.3.7.1 Procedure
F.3.7.2 Requirement
139 F.3.8 Calculations
F.3.8.1 Gas volume sampled (STP, 273,15 K, 1 013 hPa)
F.3.8.2 Particulate matter concentration in dilution tunnel
F.3.8.3 Total particulate matter emitted
F.3.8.4 Particulate matter emission factor based on fuel mass
140 F.3.8.5 Particulate matter emission factor based fuel net calorific value
F.3.8.6 Particulate matter emission rate
141 Annex G (informative)Guideline for the characteristics to be taken into accountin order to decide on families of appliances
G.1 Principles
G.2 Example for the determination of the appliances to be tested
142 G.3 Principles for determination of efficiency, carbon monoxide emission and safety distances to combustible materials in initial type tests of a family of appliances
147 Annex H (informative)Spread of measuring results as a basis for market surveillance measurements
148 Annex I (informative)Standing Air Loss
I.1 General
I.2 Requirements
I.3 Test Method
I.3.1 Type B appliance
I.3.2 Type BE appliance
151 Annex J (informative)A–deviations

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BS EN 16510-1:2018
$215.11