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BS EN 17460:2022

BS EN 17460:2022

$215.11

Railway applications. Adhesive bonding of rail vehicles and their components

Published By Publication Date Number of Pages
BSI 2022 96
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This document defines terms and specifies requirements for adhesive bonding and sealing work in rail vehicles and their components independent of the material of the adherend and the solidification mechanism, strength, and deformation properties of the adhesives. This document is applicable to adhesive bonding and sealing adherends in the: – development (pre-production); – production (in-production); – maintenance including repair (post-production); – quality assurance of production, inspection, maintenance including repair of rail vehicles and their components. This document is not applicable to: – screw retention by the usage of adhesives, if a screw assembly without further safeguard of identical joint design is sufficient for the purpose; – hybrid joints, if the expected function is given exclusively by another joining technology e.g. welding, screwing, riveting; – production of vulcanizates; – production of plywood; – production of fibre reinforced plastic composites (FRP-composites); – production of laminated safety glass; – pure encapsulating of electronic parts; – application of single-sided adhesive decorative films.

PDF Catalog

PDF Pages PDF Title
2 National foreword
8 European foreword
9 Introduction
10 1 Scope
2 Normative references
11 3 Terms and definitions
15 4 Competences of adhesive bonding personnel
4.1 General
16 4.2 Competences of coordinators
17 4.3 Competences of the adhesive bonding operators
18 5 Design and verification of adhesively bonded joints on rail vehicles
5.1 General
5.2 Design process
5.2.1 Flow chart
5.2.2 List of requirements
19 5.2.3 Preliminary design and general design parameters
20 5.3 Design
5.3.1 General
5.3.2 Risk analysis and safety classification
5.3.3 Adhesive bonding joint list
21 5.3.4 Qualification of an adhesive
24 5.4 Validation of the design
5.4.1 General
5.4.2 Identifying of the influences/loads
25 5.4.3 Calculation
28 5.4.4 Proven design
5.4.5 Component test
5.4.6 Combination of calculation/component test/proven design
5.5 Proof of conformity
29 6 Workmanship
6.1 General
30 6.2 General process requirements
6.2.1 Transport and storage of adhesives, auxiliary materials and adherends
6.2.2 Manufacturing environment
6.2.3 Preparation of work stations and acclimatization of materials
6.2.4 Occupational health and safety, environmental protection
6.2.5 Checking for fitting accuracy concerning shape, position and dimension
31 6.2.6 Checks prior to start of production
6.2.7 Treatment of the adherend surfaces
32 6.2.8 Dosing, mixing and application
6.2.9 Joining the adherends
33 6.2.10 Fixing
6.2.11 Solidification
6.2.12 Packaging and transport of adhesively bonded components
34 6.3 Work instructions
35 6.4 Production-accompanying work-samples as a proof possibility of application quality
36 6.5 Rework
6.6 Quality assurance
6.6.1 General
6.6.2 Quality planning
37 6.6.3 Quality inspection
38 6.6.4 Corrective action
6.6.5 Imperfections in adhesive bonds
7 Maintenance and repair
7.1 General
39 7.2 Documentation
7.3 Execution rules
7.4 Maintenance and repair instructions
8 Subcontracting
40 Annex A (informative) Adhesive bonding personnel
44 Annex B (informative) Explanation of comprehensive, specific and basic competencies, knowledge application, practical application, and experiences
61 Annex C (informative) List of requirements
63 Annex D (normative) Determining the stress limit
71 Annex E (informative) Criteria for choosing an adhesive bonding system
74 Annex F (informative) Description of non-destructive and destructive testing methods
77 Annex G (informative) Description of accelerated ageing tests
81 Annex H (informative) Examples of non-decorative and decorative imperfections of adhesive bonds
83 Annex I (informative) Adhesive bonding symbols
84 Annex J (informative) Clarification of further vocabulary associated with adhesive bonding technology
92 Bibliography

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BS EN 17460:2022
$215.11