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BS EN 60320-1:2015:2019 Edition

$198.66

Appliance couplers for household and similar general purposes – General requirements

Published By Publication Date Number of Pages
BSI 2019 68
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This part of lEC 60320 sets the general requirements for appliance couplers for two poles and two poles with earth contact and for the connection of electrical devices for household and similar onto the mains supply.

This part of lEC 60320 is also valid for appliance inlets/appliance outlets integrated or incorporated in appliances.

The rated voltage does not exceed 250 V (a.c.) and the rated current does not exceed 16 A.

Appliance couplers complying with this part of lEC 60320 are suitable for normal use at ambient temperatures not normally exceeding +40 °C, but their average over a period of 24 h does not exceed +35 °C, with a lower limit of the ambient air temperature of –5 °C.

Appliance couplers are not suitable for

  • use in place of plug and socket-outlet systems according to IEC 60884-1.

  • use in place of devices for connecting luminaires (DCLs) according to IEC 61995 or luminaire supporting couplers (LSCs).

NOTE Requirements for d.c. are under consideration.

PDF Catalog

PDF Pages PDF Title
2 National foreword
4 European foreword
Endorsement notice
7 CONTENTS
11 FOREWORD
13 1 Scope
2 Normative references
14 3 Terms and definitions
15 Figures
Figure 1 – Intended use of appliance couplers
17 4 General requirements
18 5 General notes on tests
5.1 General
5.2 Test samples
5.3 Failures
5.4 Routine tests
19 6 Standard ratings
7 Classification of appliance couplers
8 Marking
8.1 General
8.2 Additional markings
20 8.3 Appliance couplers for class II equipment
8.4 Symbols or alphanumeric notations
8.5 Legibility of markings
8.6 Terminal markings and wiring instructions
21 8.7 Durability
8.8 Test and inspection
9 Dimensions and compatibility
9.1 General
9.2 Single‐pole connections
9.3 Compatibility
22 9.4 Dimensions for standardized appliance couplers
9.5 Dimensions for non-standardized appliance couplers
10 Protection against electric shock
10.1 Accessibility of live parts
23 10.2 Protection against single pole connection
10.3 Protection against access to live parts
10.4 External parts
10.5 Shrouds
11 Provision for earthing
12 Terminals and terminations
12.1 General
24 12.2 Rewirable appliance couplers
12.3 Non‐rewirable appliance couplers
13 Construction
13.1 Risk of accidental contact
13.2 Contact positions
13.3 Parts covering live parts
Tables
Table 1 – Position of contacts
25 13.4 Pin construction
13.4.1 Prevention of rotation
13.4.2 Pin retention
13.4.3 Non‐solid pins
26 13.5 Contact pressure
13.6 Enclosure
13.6.1 General
13.6.2 Rewirable connectors/plug connectors
Figure 2 – Device for testing non-solid pins
27 13.6.3 Non-rewirable connectors/plug connectors
13.7 Earth connection
28 13.8 Location of terminals and terminations
13.8.1 General
13.8.2 Free wire test for rewirable accessories
13.8.3 Free wire test for non-rewirable non-moulded-on accessories
29 13.8.4 Free wire verification for non-rewirable moulded-on accessories
13.9 Connectors/plug connectors without earthing contact
13.10 Fuses, relays, thermostats, thermal cut-outs and switches
14 Moisture resistance
30 15 Insulation resistance and electric strength
15.1 General
31 15.2 Insulation resistance
Table 2 – Maximum diameters of the cords
32 15.3 Dielectric strength
Table 3 – Minimum insulation resistance
Table 4 – Dielectric strength
33 16 Forces necessary to insert and to withdraw the connector/appliance outlet
16.1 General
16.2 Verification of the maximum withdrawal force
Table 5 – Maximum and minimum withdrawal forces
34 Figure 3 – Apparatus for checking the withdrawal force
35 16.3 Verification of the minimum withdrawal force
Figure 4 – Gauge for verification of the minimum withdrawal force
36 17 Operation of contacts
18 Resistance to heating of appliance couplers for hot conditions or very hot conditions
18.1 General
18.2 Heating test for connectors/plug connectors
37 18.3 Heating test for appliance inlets/appliance outlets
19 Breaking capacity
38 Figure 5 – Circuit diagram for breaking capacity and normal operation tests
Table 6 – Ratings for the tests of Clause 19
39 20 Normal operation
21 Temperature rise
Table 7 – Ratings for the tests of Clause 20
40 22 Cords and their connection
22.1 Cords for non-rewirable connectors/plug connectors
Table 8 – Cords and conductors for the tests of Clause 21
41 22.2 Cord anchorage
22.2.1 General
22.2.2 Additional requirements for rewirable connectors/plug connectors
Table 9 – Type and nominal cross-sectional area of cords
42 22.2.3 Pull test for cable anchorage
Figure 6 – Apparatus for testing the cord anchorage
43 Table 10 – Types of cord for the rewirable connector/plug connector test
44 22.3 Flexing test
45 Figure 7 – Apparatus for the flexing test
46 23 Mechanical strength
23.1 General
47 23.2 Free fall test
23.3 Lateral pull test
48 Figure 8 – Example of apparatus for pulling test
49 23.4 Impact test
23.5 Deformation test
Table 11 – Values for the lateral pulls applied
50 23.6 Torque and pull test
24 Resistance to heat and ageing
24.1 Resistance to heat
Table 12 – Values for torque and pull forces
51 24.2 Resistance to ageing
24.2.1 General
24.2.2 Ageing test for elastomeric materials
24.2.3 Ageing test for thermoplastic materials
24.2.4 Ageing test assessment
52 25 Screws, current-carrying parts and connections
25.1 General
53 25.2 Electrical connections
25.3 Securement of connections
25.4 Metallic parts
Table 13 – Torque applied for the tightening and loosening test
54 26 Clearances, creepage distances and solid insulation
26.1 General
26.2 Clearances
26.2.1 Dimensioning
55 26.2.2 Minimum values for clearances
Table 14 – Rated impulse withstand voltage for appliance couplersenergized directly from the low voltage mains
56 26.3 Creepage distances
26.3.1 Dimensioning
26.3.2 Minimum creepage distances
Table 15 – Minimum clearances for basic insulation
57 26.4 Solid insulation
Table 16 – Minimum creepage distances for basic and functional insulation
58 27 Resistance of insulating material to heat, fire and tracking
27.1 Resistance to heat and fire
27.1.1 General
27.1.2 Object of the test
27.1.3 General description of the test
27.1.4 Description of test apparatus
27.1.5 Degree of severity
59 27.1.6 Verification of the thermocouple
27.1.7 Preconditioning
27.1.8 Initial measurements
27.1.9 Test procedure
27.1.10 Observations and measurements
27.1.11 Evaluation of test results
27.2 Resistance to tracking
28 Resistance to rusting
60 29 Electromagnetic compatibility (EMC) requirements
29.1 Immunity – Accessories not incorporating electronic components
29.2 Emission – Accessories not incorporating electronic components
61 Annexes
Annex A (normative) Proof tracking test
62 Annex B (normative) Routine tests for factory wired appliance couplers related to safety
B.1 General
B.2 Polarized systems: Phase (L) and neutral (N) – Correct connection
Table B.1 – Test overview
63 B.3 Earth (PE) continuity
B.4 Short-circuit/wrong connection and reduction in creepage distance and clearance
B.4.1 Accessible surface safety check
B.4.2 Short-circuit/wrong connection
64 Annex C (normative) Test schedule
Table C.1 – Test schedule
66 Annex D (informative) Comparison of typical conductor cross-sectional areas
Table D.1 – Comparison of conductor sizes
67 Bibliography
BS EN 60320-1:2015
$198.66