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BS EN 60598-1:2015+A1:2018

$215.11

Luminaires – General requirements and tests

Published By Publication Date Number of Pages
BSI 2018 228
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This Part 1 of IEC 60598 specifies general requirements for luminaires, incorporating electric light sources for operation from supply voltages up to 1 000 V. The requirements and related tests of this standard cover: classification, marking, mechanical construction, electrical construction and photobiological safety.

Each section of this Part 1 is read in conjunction with this Section 0 and with other relevant sections to which reference is made.

Each part of IEC 60598-2 details requirements for a particular type of luminaire or group of luminaires on supply voltages not exceeding 1 000 V. These parts are published separately for ease of revision and additional sections will be added as and when a need for them is recognized.

The presentation of photometric data for luminaires is under consideration by the International Commission on Illumination (CIE) and is not, therefore, included in this Part 1.

Requirements are included in this Part 1 for luminaires incorporating ignitors with nominal peak values of the voltage pulse not exceeding those of Table 11.2. The requirements apply to luminaires with ignitors built into ballasts and to luminaires with ignitors separate from ballasts. For luminaires with ignitors built into lamps, the requirements are under consideration.

Requirements for semi-luminaires are included in this Part 1.

In general, this Part 1 covers safety requirements for luminaires. The object of this Part 1 is to provide a set of requirements and tests which are considered to be generally applicable to most types of luminaires and which can be called up as required by the detail specifications of IEC 60598-2. This Part 1 is thus not regarded as a specification in itself for any type of luminaire, and its provisions apply only to particular types of luminaires to the extent determined by the appropriate part of IEC 60598-2.

The parts of IEC 60598-2, in making reference to any of the sections of Part 1, specify the extent to which that section is applicable and the order in which the tests are to be performed; they also include additional requirements as necessary.

The order in which the sections of Part 1 are numbered has no particular significance as the order in which their provisions apply is determined for each type of luminaire or group of luminaires by the appropriate part of IEC 60598-2. All parts of IEC 60598-2 are self-contained and therefore do not contain references to other parts of IEC 60598-2.

Where the requirements of any of the sections of Part 1 are referred to in the parts of IEC 60598-2 by the phrase “The requirements of section… of IEC 60598-1 apply”, this phrase is to be interpreted as meaning that all the requirements of that section of Part 1 apply except those which are clearly inapplicable to the particular type of luminaire covered by that part ofIEC 60598-2.

For explosion proof luminaires, as covered by IEC 60079, the requirements of IEC 60598 (selecting the appropriate parts 2) are applied in addition to the requirements of IEC 60079. In the event of any conflict between IEC 60598 and IEC 60079, the requirements of IEC 60079 take priority. Text deleted

Improvements in safety to take into account the state of the art technology are incorporated in the standards with revisions and amendments on an ongoing basis. Regional standardisation bodies may include statements in their derived standards to cover products which have complied with the previous document as shown by the manufacturer or standardization body. The statements may require that for such products, the previous standard may continue to apply to production until a defined date after which the new standard shall apply.

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18 CONTENTS
25 FOREWORD
27 SECTION 0: GENERAL INTRODUCTION
0.1 Scope
28 0.2 Normative references
31 0.3 General requirements
0.4 General test requirements and verification
32 0.5 Components of luminaires
33 0.6 List of parts of IEC 60598-2
0.7 Information for luminaire design in light sources standards
34 SECTION 1: TERMS AND DEFINITIONS
1.1 General
1.2 Terms and definitions
48 SECTION 2: CLASSIFICATION OF LUMINAIRES
2.1 General
2.2 Classification according to type of protection against electric shock
2.3 Classification according to degree of protection against ingress of dust, solid objects and moisture
49 2.4 Classification according to material of supporting surface for which the luminaire is designed
2.5 Classification according to the circumstances of use
SECTION 3: MARKING
3.1 General
3.2 Marking on luminaires
50 Tables
Table 3.1 โ€“ Marking
52 Table 3.2 โ€“ Identification of extra low voltage d.c. leads and terminations
54 3.3 Additional information
57 3.4 Test of marking
58 SECTION 4: CONSTRUCTION
4.1 General
4.2 Replaceable components
4.3 Wireways
4.4 Lampholders
60 4.5 Starterholders
4.6 Terminal blocks
61 4.7 Terminals and supply connections
63 4.8 Switches
4.9 Insulating linings and sleeves
64 4.10 Double and reinforced insulation
65 4.11 Electrical connections and current-carrying parts
66 4.12 Screws and connections (mechanical) and glands
67 Table 4.1 โ€“ Torque tests on screws
69 4.13 Mechanical strength
Table 4.2 โ€“ Torque tests on glands
70 Table 4.3 โ€“ Impact energy and spring compression
72 4.14 Suspensions, fixings and means of adjustment
74 Table 4.4 โ€“ Test on semi-luminaires
75 Table 4.5 โ€“ Test on adjusting devices
76 4.15 Flammable materials
77 4.16 Luminaires for mounting on normally flammable surfaces
78 4.17 Drain holes
4.18 Resistance to corrosion
79 4.19 Ignitors
4.20 Rough service luminaires โ€“ Vibration requirements
4.21 Protective shield
80 4.22 Attachments to lamps
81 4.23 Semi-luminaires
4.24 Photobiological hazards
82 4.25 Mechanical hazard
4.26 Short-circuit protection
4.27 Terminal blocks with integrated screwless earthing contacts
83 4.28 Fixing of thermal sensing controls
4.29 Luminaire with non replaceable light source.
4.30 Luminaires with non-user replaceable light sources
84 4.31 Insulation between circuits
86 4.32 Overvoltage protective devices
SECTION 5: EXTERNAL AND INTERNAL WIRING
5.1 General
5.2 Supply connection and other external wiring
88 Table 5.1 โ€“ Supply cord
89 Table 5.3 โ€“ Wiring dimension
92 Table 5.2 โ€“ Tests for cord anchorage
93 5.3 Internal wiring
96 5.4 Test to determine suitability of conductors having a reduced cross-sectional area
97 SECTION 6: Not used
SECTION 7: PROVISION FOR EARTHING
7.1 General
7.2 Provision for earthing
Figure 33 โ€“ Test to determine suitability of conductors having a reduced cross-sectional area
100 SECTION 8: PROTECTION AGAINST ELECTRIC SHOCK
8.1 General
8.2 Protection against electric shock
103 SECTION 9: RESISTANCE TO DUST, SOLID OBJECTS AND MOISTURE
9.1 General
9.2 Tests for ingress of dust, solid objects and moisture
106 Table 9.1 โ€“ Solid-object-proof luminaire test
108 9.3 Humidity test
109 SECTION 10: INSULATION RESISTANCE AND ELECTRIC STRENGTH, TOUCH CURRENT AND PROTECTIVE CONDUCTOR CURRENT
10.1 General
10.2 Insulation resistance and electric strength
110 Table 10.1 โ€“ Minimum insulation resistance
112 Table 10.2 โ€“ Electric strength
113 10.3 Touch current, protective conductor current and electric burn
SECTION 11: CREEPAGE DISTANCES AND CLEARANCES
11.1 General
Table 10.3 โ€“ Limits of touch current or protective conductor current and electric burn
114 11.2 Creepage distances and clearances
115 Table 11.1.A โ€“ Minimum creepage distances for a.c. sinusoidal voltages up to 30 kHz (to be used in conjunction with Annex M)
116 Table 11.1.B โ€“ Minimum clearance for working voltages (to be used in conjunction with Annex M)
117 SECTION 12: ENDURANCE TEST AND THERMAL TEST
12.1 General
12.2 Selection of lamps and ballasts
Table 11.2 โ€“ Minimum distances for ignition pulse voltages or equivalent peak voltage Up
118 12.3 Endurance test
119 12.4 Thermal test (normal operation)
122 Table 12.1 โ€“ Maximum temperatures under the test conditions of 12.4.2, for principal parts (1 of 2)
123 Table 12.2 โ€“ Maximum temperatures under the test conditions of 12.4.2, for common materials used in luminaires (1 of 2)
124 12.5 Thermal test (abnormal operation)
126 Table 12.3 โ€“ Maximum temperatures under the test conditions of 12.5.1
127 Table 12.4 โ€“ Maximum temperature of windings under abnormal operating conditions and at 110 % of rated voltage for lamp control gear
Table 12.5 โ€“ Maximum temperature of windings under abnormal operating conditions and at 110 % of rated voltage for lamp control gear marked โ€œD6โ€
128 12.6 Thermal test (failed windings in lamp control gear)
129 Table 12.6 โ€“ Temperature overshoot time limitation
130 12.7 Thermal test in regard to fault conditions in lamp control gear or electronic devices incorporated in thermoplastic luminaires
133 SECTION 13: RESISTANCE TO HEAT, FIRE AND TRACKING
13.1 General
13.2 Resistance to heat
13.3 Resistance to flame and ignition
134 13.4 Resistance to tracking
135 SECTION 14: SCREW TERMINALS
14.1 General
14.2 Terms and definitions
136 14.3 General requirements and basic principles
137 Table 14.1 โ€“ Nominal cross-sectional areas of conductors according to terminal sizes
Table 14.2 โ€“ Nominal cross-sectional areas of conductors according to maximum current
138 14.4 Mechanical tests
Table 14.3 โ€“ Composition of conductors
140 Table 14.4 โ€“ Torque to be applied to screws and nuts
141 SECTION 15: SCREWLESS TERMINALS AND ELECTRICAL CONNECTIONS
15.1 General
Table 14.5 โ€“ Pull to be applied to conductor
142 15.2 Terms and definitions
15.3 General requirements
143 15.4 General instructions on tests
144 15.5 Terminal and connections for internal wiring
146 15.6 Terminals and connections for external wiring
147 Table 15.1 โ€“ Conductor rating
Table 15.2 โ€“ Conductor pull force
151 Figures
Figure 1 โ€“ Symbols (1 of 2)
152 Figure 2 โ€“ Terminal block arrangement for installation test for luminaires with connecting leads (tails)
153 Figure 3 โ€“ This figure has been withdrawn from the present edition.
Figure 4 โ€“ Illustration of the requirements of 4.15
Figure 5 โ€“ This figure has been withdrawn from the present edition.
154 Figure 6 โ€“ Apparatus for proving protection against dust
155 Figure 7 โ€“ Apparatus for testing protection against rain and splashing
156 Figure 8 โ€“ Nozzle for spray test
157 Figure 9 โ€“ Relation between winding temperature and mounting surface temperature
158 Figure 10 โ€“ Ball-pressure apparatus
Figure 11 โ€“ Arrangement and dimensions of the electrodes for the tracking test
159 Figure 12 โ€“ Pillar terminals
160 Figure 13 โ€“ Screw terminals and stud terminals (1 of 2)
162 Figure 14 โ€“ Saddle terminals
163 Figure 15 โ€“ Lug terminals
164 Figure 16 โ€“ Mantle terminals
165 Figure 17 โ€“ Construction of electrical connections
Figure 18 โ€“ Examples of spring-type screwless terminals
166 Figure 19 โ€“ Further examples of screwless terminals
167 Figure 20 โ€“ Illustration of the terms โ€œlopping-inโ€ and โ€œthrough wiringโ€
168 Figure 21 โ€“ Apparatus for ball impact tests
Figure 22 โ€“ Examples of self-tapping, thread-cutting and thread-forming screws (from ISO 1891)
Figure 23 โ€“ This figure has been withdrawn from the present edition.
169 Figure 24 โ€“ Illustration of creepage and clearance measurements at a supply terminal
Figure 25 โ€“ Tumbling barrel
170 Figure 26 โ€“ Test circuit for safety during insertion
Figure 27 โ€“ Ignition temperatures of wood as a function of time
171 Figure 28 โ€“ Example of permitted degree of soldering
Figure 29 โ€“ Test chain
172 Figure 30 โ€“ Example of a thread forming screw used in a groove of a metallic material
173 Figure 31 โ€“ Electro-mechanical contact system with plug/socket connection
Figure 32 โ€“ Test circuit for luminaires incorporating fluorescent lamp โ‰ค 70 W
174 Annexes
Annex A (normative) Test to establish whether a conductive part may cause an electric shock
175 Annex B (normative) Test lamps
B.1 General
B.2 Filament lamps within the scope of IEC 60432-1 and IEC 60432-2
B.2.1 Principal modes of heat transfer and lamps used for testing
B.2.2 Filament test lamps
177 B.3 Halogen lamps within the scope of IEC 60432-3
B.4 Tubular fluorescent and other discharge lamps
B.5 LED modules within the scope of IEC 62031
178 Annex C (normative) Abnormal circuit conditions
179 Figure C.1 โ€“ Circuit for testing rectifying effect (some capacitive starterless ballasts only)
Figure C.2 โ€“ Circuit for testing rectifying effect (ballasts for single pin lamps)
180 Figure C.3 โ€“ Circuit for testing rectifying effect of some high pressure sodium and some metal halide lamps
181 Annex D (normative) Draught-proof enclosure
182 Figure D.1 โ€“ Example of test recess where a luminaire comprises separate parts
183 Figure D.2 โ€“ Correct test box size (insulating ceilings) for settable and adjustable luminaires
184 Annex E (normative) Determination of winding temperature rises by the increase-in-resistance method
185 Annex F (normative) Test for resistance to stress corrosion of copper and copper alloys
F.1 Test cabinet
F.2 Test solution
F.3 Test piece
Table F.1 โ€“ pH value of the test solution
186 F.4 Test procedure
187 Annex G (normative) Measurement of touch current and protective conductor current
188 Table G.1 โ€“ Position of switch e, n and p for the measurementsof the different classes of luminaires
189 Figure G.1 โ€“ Test configuration: single-phase equipment on star TN or TT system
Figure G.2 โ€“ Measuring network, touch current weighted for perception or reaction
Figure G.3 โ€“ Measuring network, touch current weighted for let-go (for portable class I luminaires)
190 Figure G.4 โ€“ Measuring network, weighted for high frequency protective conductor currents
191 Annex H (Void)
192 Annex I (Void)
193 Annex J (informative) Explanation of IP numbers for degrees of protection
Table J.1 โ€“ Degrees of protection indicated by the first characteristic numeral
194 Table J.2 โ€“ Degrees of protection indicated by the second characteristic numeral
195 Annex K (informative) Temperature measurement
K.1 Temperature measurements of the luminaire
196 K.2 Temperature measurement of the insulation parts of lampholders
197 Figure K.1 โ€“ Placing of thermocouples on a typical lampholder
198 Annex L (informative) Guide to good practice in luminaire design
L.1 General
L.2 Plastics in luminaires
Table L.1 โ€“ Damaging influences
199 L.3 Rust resistance
L.4 Corrosion resistance
200 L.5 Chemically corrosive atmospheres
L.6 Reflector design
201 L.7 Components in different kinds of luminaires
202 L.8 Recommendations for electromagnetic ballast protection for end of life phenomenon of HID lamps
L.9 Resistance against the effects of vibration
L.10 Flammability of components
203 Annex M (normative) Determination of creepage distances and clearances
Table M.1 โ€“ Determination of creepage distances and clearances (see Table 11.1)
204 Annex N (informative) Explanation of marking for luminaires that are not suitable for mounting on normally flammable surfaces and covering with insulation materials
N.0 General
N.1 Protection against flame
N.2 Protection against heat
Table N.1 โ€“ Guidance on when to use the symbol and its explanation on the luminaire or in the manufacturerโ€™s instructions provided with the luminaire
205 N.2.1 Spacing
N.2.2 Temperature measurements of mounting surface under abnormal or failed ballast conditions
206 N.3 Thermal protectors
Table N.2 โ€“ Thermal protection operation
207 N.4 Deletion of the F mark requirements
208 Annex O (Void)
209 Annex P (normative) Absorption requirements for the protective shield to be fitted to luminaires designed for metal halide lamps which emit a high level of UV radiation
P.1 General
P.2 Procedure A
210 P.3 Procedure B
211 Annex Q (informative) Conformity testing during manufacture
Q.1 General
Q.2 Testing
212 Table Q.1 โ€“ Minimum values for electrical tests
213 Annex R (normative) Schedule of amended clauses and subclauses containing more serious/critical requirements which call for products to be retested
214 Annex S (normative) Requirements for the identification of a family or range of luminaires for type testing
S.1 General
S.2 Range or family of luminaires
215 Annex T (Void)
216 Annex U (informative) Creepage and clearance distances for luminaires where a higher degree of availability (impulse withstand category III)
U.1 General
U.2 Requirements for impulse withstand category III
217 Table U.1 โ€“ Minimum clearance distances for a.c. sinusoidal working voltages impulse withstand category III
218 Annex V (normative) Additional test requirements for terminal blocks with integrated screwless earthing contact for direct connection to the luminaire housing or to parts of the body
V.1 Additional requirements to 7.2.1
V.2 Additional requirements to 7.2.3
219 Figure V.1 โ€“ Arrangement for voltage drop test
220 Annex W (normative) Alternative thermal test for thermoplastic luminaires
W.1 Thermal test in regard to fault conditions in lamp controlgear or electronic devices without temperature sensing controls in thermoplastic luminaires for fluorescent lamps โ‰ค 70 W
222 Annex X (normative)
Figure X.1 โ€“ Declaration of LV supply and Uout and the insulation barriers between the light source and accessible parts
223 Table X.1 โ€“ Insulation requirements between active partsand accessible conductive parts
BS EN 60598-1:2015+A1:2018
$215.11