BS EN 60603-2:1998:2006 Edition
$215.11
Connectors for frequencies below 3 MHz for use with printed boards – Detail specification for two-part connectors with assessed quality, for printed boards, for basic grid of 2,54 mm (0,1 in) with common mounting features
| Published By | Publication Date | Number of Pages |
| BSI | 2006 | 86 |
This part of IEC 61300, when required by the relevant specification, evaluates the ability of the materials used for passive fibre optic devices to withstand the action of fungi and bacteria and soil microorganisms likely to be encountered during usage. The type and extent of material deterioration may be determined by visual examination and/or changes in mass or any other physical property. Since mould growth conditions include high relative humidity, the test is applicable to passive optic devices under humid operating conditions according to IEC 61753-1, in storage and/or transport.
PDF Catalog
| PDF Pages | PDF Title |
|---|---|
| 1 | BRITISH STANDARD BS EN 60603-2:1998 IEC 60603-2: 1995 QC 010000XX0002: 1995 Harmonized system of quality assessment for electronic components Connectors for frequencies below 3 MHz for use with printed boards – Part 2: Detail specification for two-part connectors with assessed quality, for printed boards, for basic grid of 2,54 mm (0,1 in) with common mounting features |
| 2 | This British Standard, having been prepared under the direction of the Electrotechnical Sector Board, was published under the authority of the Standards Board and comes into effect on 15 October 1998 National foreword This British Standard is the official English language version of EN 60603-2:1998, including amendment A1:2005. It is identical with IEC 60603-2:1995, including amendment 1:2000. The start and finish of text introduced or altered by IEC amendment is indicated in the text by tags !”. Tags indicating changes to IEC text carry the number of the IEC amendment. For example, text altered by IEC amendment 1 is indicated by !”. The UK participation in its preparation was entrusted by Technical Committee EPL/48, Electromechanical components for electronic equipment, to Subcommittee EPL/48/2, Connectors for electronic equipment, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BS… This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, the EN title page, pages 2 to 81 and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover. Amendments issued since publication Amd. No. Date Comments 15818 March 2006 See national foreword |
| 3 | Contents |
| 5 | EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN 60603-2 + A1 English version Connectors for frequencies below 3 MHz for use with printed boards Part 2: Detail specification for two-part connectors with assessed quality, for printed boards, for basic grid of 2,54 mm (0,1 in) with common mounting features (IEC 60603-2:1995 + A1:2000) (includes amendment A1:2005) Connecteurs pour fréquences inférieures à 3 MHz pour utilisation avec cartes imprimées Partie 2: Spécification particulière pour… Steckverbinder für gedruckte Schaltungen für Frequenzen unter 3 MHz Teil 2: Bauartspezifikation für gütebestätigte indirekte Ste… This European Standard was approved by CENELEC on 1998-08-01. Amendment A1 was approved by CENELEC on 2005-04-01. CENELEC member… Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by tran… CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germ… |
| 6 | The text of the International Standard IEC 60603-2:1995, prepared by SC 48B, Connectors, of IEC TC 48, Electromechanical compone… The following dates were fixed: – latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 1999-08-01 – latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 1999-08-01 Annexes designated “normative” are part of the body of the standard. Annexes designated “informative” are given for information only. In this standard, Annex A and Annex ZA are normative and Annex B is informative. Annex ZA has been added by CENELEC. The text of the International Standard IEC 60603-2:1995 was approved by CENELEC as a European Standard without any modification. The text of amendment 1:2000 to the International Standard IEC 60603-2:1995, prepared by SC 48B, Connectors, of IEC TC 48, Elect… The following dates were fixed: – latest date by which the amendment has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2006-04-01 – latest date by which the national standards conflicting with the amendment have to be withdrawn (dow) 2008-04-01 Endorsement notice The text of amendment 1:2000 the International Standard IEC 60603-2:1995, was approved by CENELEC as an amendment to the European Standard without any modification. |
| 9 | 1 Scope This International Standard applies to groups of related connectors for use with printed boards. They range from connectors with… It also applies to Style M two-part connectors supplied in alternative versions having 2, 4 or 6 holes for fitting special conta… It applies further to two-part connectors of Styles Q, R, S, T, U and V whose male contacts are fitted to the fixed board connectors and the female contacts to the free board connectors. All these connectors have the same fitting characteristics irrespective of their various utilization characteristics. The part o… The free board connectors are provided either with solder or flat quick-connect terminations. The fixed board connectors are pro… 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this part o… IEC 68-1:1988, Environmental testing – Part 1: General and guidance. IEC 68-2-60 TTD:1990, Environmental testing – Part 2: Tests – Test Ke: Corrosion tests in artificial atmosphere at very low concentration of polluting gas(es). IEC 97:1991, Grid systems for printed circuits. IEC 194:1988, Terms and definitions for printed circuits. IEC 326-3:1991, Printed boards – Part 3: Design and use of printed boards. IEC 352-1:1983, Solderless connections – Part 1: Solderless wrapped connections – General requirements, test methods and practical guidance. IEC 352-4:1994, Solderless connections – Part 4: Solderless non-accessible insulation displacement connections – General requirements, test methods and practical guidance. IEC 410:1973, Sampling plans and procedures for inspection by attributes. IEC 512-1:1994, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 1: General. IEC 512-2:1985, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 2: General examination, electrical continuity and contact resistance tests, insulation tests and voltage stress tests. Amendment 1 (1994) IEC 512-3:1976, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 3: Current-carrying capacity tests. IEC 512-4:1976, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 4: Dynamic stress tests. IEC 512-5:1992, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 5: Impact tests (free components), static load tests (fixed components), endurance tests and overload tests. IEC 512-6:1984, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 6: Climatic tests and soldering tests. |
| 10 | IEC 512-7:1993, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 7: Mechanical operating tests and sealing tests. IEC 512-8:1993, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 8: Connector tests (mechanical) and mechanical tests on contacts and terminations. IEC 512-9:1992, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 9: Miscellaneous tests. IEC 603-1:1991, Connectors for frequencies below 3 MHz for use with printed boards – Part 1: Generic specification – General requirements and guide for the preparation of detail specifications, with assessed quality. Amendment 1 (1992) IEC 760:1989, Flat, quick-connect terminations. Amendment 1 (1993) IEC 999:1990, Connecting devices – Safety requirements for screw-type and screwless-type clamping units for electrical copper conductors. ISO 272:1982, Fasteners – Hexagon products – Widths across flats. ISO 468:1982, Surface roughness – Parameters, their values and general rules for specifying requirements. IEC QC 001002:1986, Rules of Procedure of the IEC Quality Assessment System for Electronic Components (IECQ). Amendment 2 (1994) |
| 11 | 3 IEC type designation Connectors, connector bodies and removable crimp-contacts according to this standard shall be designated by the following system: Example: Connector style C, having 96 male contacts, gold finished with solder terminations. Complete board-mounted connector for boards up to 1,6 mm (0,063 in), with performance level 2 and assessment level G: IEC 603-2-C096MS-1C1-2G. |
| 12 | 4 Common features 4.1 Mounting dimensions 4.1.1 Reference system A line in the mounting plane of the fixed board connector and passing through the position of the centres of the mounting holes is used as a datum line. The nominal centre of the mounting hole near contact No. 32 is used as datum point. With reference to this datum system, the dimensions in 4.1.2 and 4.1.3 are defined. 4.1.2 Fixed board connector 4.1.2.1 Position of the terminations The centre distances of the terminations shall be 2,54 mm (0,1 in) or multiples thereof. The terminations shall be located so as to permit automatic wiring techniques. 4.1.3 Printed board assembly 4.1.3.1 Position of the grid of the printed board The termination of the free board connectors shall fit into holes in the printed board according to IEC 326-3, located on a grid of 2,54 mm (0,1 in) according to IEC 97. 4.1.4 Isometric view and values Table 1 – Isometric view and values Reference letter Dimension Legend mm in C1 95 3,74 Maximum length of the fixed board connector M 17,2 15,6 0,677 0,614 Range of electrical engagement (see Figure 1) X1 90 3,543 Distance between the two mounting holes of the fixed board connector X2 88,9 3,5 Distance between the two mounting holes of the free board connector a 5,63 0,222 Distance between datum point and a line through the centres of the termination No. 32 of the fixed board connector b 0,3 0,012 Distance between datum line and a line through the centres of the termination row “b” of the fixed board connector c n × 2,54 n × 0,1 Pitch of the termination of the fixed board connector d 3,55 0,14 Distance between datum line and component side of the printed board e 5,3 0,209 Distance between the edge of the printed board and the first row of component holes for the free board connector f 2,54 0,1 Distance between the mounting holes and the first row of component holes for the free board connector g 5,08 0,2 Distance between a mounting hole and the component hole for the termination No. 1 or No. 32 of the free board connector h 85 3,346 Minimum length of mounting cut-out or minimum distance between mounting bars for the fixed board connector i 2,5 0,098 Maximum thickness of mounting panel or bars for the fixed board connector u 14,2 12,4 0,559 0,488 Range in which reliable contact is ensured |
| 13 | Figure 1 – Isometric view (Shown: Style C, 96 ways) |
| 14 | ! Figure 1a -Style W fixed board connector ” |
| 15 | 4.2 Mating information 4.2.1 Plug-in direction The specified contact resistance is ensured fully mated to u = 14,2 mm (0,559 in). Figure 2 – Plug-in direction 4.2.2 Perpendicular to plug-in direction The design of the free and the fixed board connectors is such that a displacement of at least 1 mm (0,04 in) can be accommodated, provided that the printed board or the fixed board connector is float-mounted. Figure 3 – Perpendicular to plug-in direction |
| 16 | 4.2.3 Inclination The design of the free and the fixed board connectors is such as to allow for a misalignment of ± 4˚ in longitudinal axis and ± 2˚ in transverse axis. Figure 4 – Inclination 4.3 Survey of styles Table 2 – Survey of styles Style and number of contactsa Standard styles B064 C096 C064 C032 M078 M060 M042 W096 D032 E048 E032 F048 F032 G064 H015 Reversed styles Q064 R096 R064 R032 – – – – S032 T048 T032 U048 U032 V064 – Smallest pitch of adjacent connectors n × 2,54 mm (n × 0,1 in) 4 5 7 6 8 6 Current-carrying capacity at 70 ˚C (see 7.2.3) 1A 1,5A 4A 12A Performance level 1, 2, 3 Minimum creepage and clearance distancesb Between contacts and chassis Creepage 1,8 mm (0,071 in) 6,0 mm (0,236 in) 8 mm (0,315 in) Clearance 1,6 mm (0,063 in) 3,5 mm (0,138 in) 4,5 mm (0,177 in) Between adjacent contacts Within a row Creepage 1,2 mm (0,047 in) 3,0 mm (0,118 in) 1,2 mm (0,047 in) 3,0 mm (0,118 in) 3,0 mm (0,118 in) 8 mm (0,315 in) Clearance 1,2 mm (0,047 in) 3,0 mm (0,118 in) 1,2 mm (0,047 in) 3,0 mm (0,118 in) 1,6 mm (0,063 in) 4,5 mm (0,177 in) Between rows Creepage 1,2 mm (0,047 in) 3,0 mm (0,118 in) 1,2 mm (0,047 in) 1,2 mm (0,047 in) 3,0 mm (0,118 in) 3,0 mm (0,118 in) 8 mm (0,315 in) Clearance 1,2 mm (0,047 in) 3,0 mm (0,118 in) 1,2 mm (0,047 in) 0,88 mm (0,035 in) 3,0 mm (0,118 in) 1,6 mm (0,063 in) 3,0 mm (0,118 in) 1,6 mm (0,063 in) 4,5 mm (0,117 in) Between row f and z Creepage 1,9 mm (0,075 in) Clearange 1,6 mm (0,063 in) a Standard styles: Free board connectors (board-mounted) with male contacts Reversed styles: Fixed board connectors (see clause 1) with male contacts b Permissible operating voltage depends on the application and the applicable or specified safety requirements. Reductions in creepage or clearance distances may occur due to the printed board or the wiring used and shall duly be taken into account. |
| 17 | 5 Dimensions 5.1 General Dimensions in millimetres are original. Drawings are shown in first angle projection. The shape of the connectors may deviate from those given in the following figures as long as the specified dimensions are not influenced. The basic dimensions contained in clause 4 are mandatory but only repeated in the following subclauses when necessary. Connectors Style B, C, D, E, F, G and H can be mated directly with the corresponding connectors Style Q, R, S, T, U and V. It sh… |
| 18 | 5.2 Fixed board connectors ! 5.2.1 Styles B, C, D, E and W” 5.2.1.1 Dimensions Figure 5 – !Styles B, C, D, E and W” |
| 19 | ! Figure 5a – Style W ” Table 3 – Dimensions common to Styles B, C, D and E A1 B1 C1 D1 X1 a1 b1 b3 c1 l1 m1 mm 11,6 max. 2,9 max. 95 max. 2,8 min. 90 31 × 2,54 = 78,74 3,2 3,0 1,1 1,0 0,7 0,6 85,0 84,8 0,3 in 0,457 max. 0,114 max. 3,740 max. 0,11 min. 3,543 31 × 0,1 = 3,1 0,126 0,118 0,043 0,039 0,028 0,024 3,346 3,339 0,012 |
| 20 | ! Table 4 – Dimensions peculiar to Styles B, C, D, E and W Style and number of contact s F1 a3 g1 g3 g5 h1 h3 i1 k1 p1 p2 p3 mm in mm in mm in mm in mm in mm in mm in mm in mm in B 064 8,1 7,9 0,319 0,311 2,54 0,1 6,0 5,9 0,236 0,232 C096 2,54 0,1 2,2 2,1 0,087 0,083 1,7 1,6 0,067 0,063 1,25 1,20 0,049 0,047 0,85 0,80 0,033 0,031 C 064 10,6 10,4 0,417 0,409 0,5 min 0,02 min 2 × 2,54 2 × 0,1 8,5 8,4 0,335 0,331 C 032 D 032 5,08 0,2 E 048 15,7 0,618 5,08 0,2 2,8 0,110 1,8 0,071 1,9 0,075 0,9 0,035 2 × 5,08 2 × 0,2 13,6 0,535 E 032 15,4 0,606 2,6 0,102 1,6 0,063 1,7 0,067 0,8 0,031 13,5 0,532 W 15,9 15,7 0,626 0,618 2,54 0,1 2,2 2,1 0,087 0,083 1,7 1,6 0,067 0,063 1,25 1,20 0,049 0,047 0,85 0,80 0,033 0,031 2 × 2,54 2 × 0,1 8,5 8,4 0,335 0,331 11,1 min 0,437 min 6,4 min 0,252 min 2,8 2,4 0,110 0,094 ” Table 5 – Contact arrangement of Styles B, C, D, E, Q, R, S and T Contact No. 1 2 3 4 5 6 7 8 25 26 27 28 29 30 31 32 Remarks B 064 and Q 064 Row a x x x x x x x x x x x x x x x x b x x x x x x x x x x x x x x x x C 096 and R 096 Row a x x x x x x x x x x x x x x x x b x x x x x x x x x x x x x x x x c x x x x x x x x x x x x x x x x Row a x x x x x x x x x x x x x x x x There are no contacts in row “b” but connectors shall be provided with contact cavities and entries C 064 and R 064 b c x x x x x x x x x x x x x x x x Row a x x x x x x x x There are no contacts in row “b” and in odd-number positions but connectors shall be provided with contact cavities and entries C 032 and R 032 b c x x x x x x x x Row a x x x x x x x x Connectors do not provide for contacts in row “b”, and odd-number positions D 032 and S 032 b c x x x x x x x x Row a x x x x x x x x Connectors do not provide for contacts in rows “b”, “d” and odd-number positions b E 048 and T 048 c x x x x x x x x d e x x x x x x x x Row a x x x x x x x x Connectors do not provide for contacts in rows “b”, “c”, “d” and odd-number positions b E 032 and T 032 c d e x x x x x x x x |
| 21 | 5.2.1.2 Terminations Figure 6 – Terminations |
| 22 | ! Table 6 – Dimensions of Styles B, C, D, E, H, M, Q, R, S, T and W Style Code-letter for style and number for application of termination Application E1 n1 n3 n5 q4 B, C, M, Q, R, W S-2a Mounting on printed boards with nominal thickness up to 1,6 mm (0,063 in) mm 2,9 2,2 Suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3 in 0,114 0,087 S-3b Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in) mm 4,5 3,7 in 0,177 0,146 W-4 Wrapped connections according to IEC 352-1 mm 13,5 12,5 0,86 0,76 in 0,552 0,492 0,034 0,030 W-5 Wrapped connections according to IEC 352-1 mm 17,5 16,5 0,86 0,76 in 0,689 0,650 0,034 0,030 B, C, D, E, S, T, H S-3b Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in) mm Suitable for holes 1,6 mm (0,063 in) nominal diameter in accordance with IEC 326-3 in 0,169 0,146 W-4 Wrapped connections according to IEC 352-1 mm 20,5 19,5 1,78 1,35 in 0,807 0,768 0,70 0,053 D-0 Insulation displacement connections according to IEC 352-4 mm Suitable for conductors of 0,22 mm2 and 0,34 mm2 7 strands 13 max. in 0,512 max. A-0 Screw terminal connections mm Suitable for conductors of 0,22 mm2 to 1,5 mm2 17 max. in 0,669 max. In case of procurement of new tools, change the dimensions to: a 3,2 mm to 2,6 mm (0,126 in to 0,102 in) b 4,0 mm to 3,4 mm (0,157 in to 0,134 in), suitable for mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in… ” 5.2.1.3 Removable crimp contacts Under consideration 5.2.2 Styles F and G 5.2.2.1 Dimensions |
| 23 | Figure 7 – Styles F and G |
| 24 | Table 7 – Dimensions common to Styles F and G A1 B1 C1 D1 X1 a1 a3 c1 g3 g5 h1 h3 l1 m1 q1 q3 r1 mm 10,1 max. 2,9 2,6 95 max. 2,8 min. 90 31 × 2,54 = 78,74 5,08 0,6 0,5 2,7 2,5 1,35 min. 2,5 2,3 0,9 0,8 84,9 84,7 0,3 84,5 max. 10,0 9,80 1,27 in 0,398 max. 0,114 0,102 3,740 max. 0,110 min. 3,543 31 × 0,1 = 3,1 0,2 0,024 0,020 0,106 0,098 0,053 min. 0,098 0,091 0,035 0,031 3,342 3,335 0,012 3,327 max. 0,393 0,386 0,05 Table 8 – Dimensions peculiar to Styles F and G Style and number of contacts F1 i1 i3 k1 p5 mm in mm in mm in mm in mm in F 032 14,8 0,583 1 ° 3,81 1 ° 0,15 n.a.a n.a.a 12,4 0,488 1 ° 5,08 1 ° 0,2 F 048 14,6 0,575 2 ° 3,81 2 ° 0,15 12,3 0,484 2 ° 5,08 2 ° 0,2 G 064 19,8 19,6 0,779 0,772 2 ° 3,81 2 ° 0,15 5,08 0,2 17,5 17,4 0,689 0,685 3 ° 5,08 3 ° 0,2 a Not applicable. ! Table 9 – Contact arrangement of Styles F, G, U, V and W Contact No. 1 2 3 4 5 6 7 8 25 26 27 28 29 30 31 32 Remarks F 032 and U 032 Row z xa x x x x x x x There are no contacts in row “d” but connectors shall be provided with contact cavities and entries b x x x x d x x x x F 048 and U 048 Row z x x x x x x x x b x x x x x x x x d x x x x x x x x G 064 and V 064 Row z x x x x x x x x b x x x x x x x x d x x x x x x x x f x x x x x x x x W 096 Row z x x x x x x x x Connectors do not provide for contacts in rows z and d in odd-numbered positions a x x x x x x x x x x x x x x x x b x x x x x x x x x x x x x x x x c x x x x x x x x a An “x” denotes a contact. These connectors are not provided for contacts in odd-number positions. ” |
| 25 | 5.2.2.2 Terminations Figure 8 – Terminations Table 10 – Dimensions of Styles F, G, U and V terminations Style Code-letter for style and number for application of termination Application E1 n1 n3 n5 n7 q4 F, G, U, V S-3a Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in) mm 14,8 max. 4,5 3,7 Suitable for holes 1,6 mm (0,063 in) nominal diameter in accordance with IEC 326-3 in 0,583 max. 0,177 0,146 W-4 Wrapped connections according to IEC 352-1 mm 32,5 max. 22,5 21,5 1,78 1,35 in 1,28 max. 0,886 0,847 0,070 0,053 F, U D-0 Insulation displacement connections according to IEC 352-4 mm Suitable for conductors of 0,22 mm2 and 0,34 mm2 13 max. in 0,512 max. In case of procurement of new tools, change the dimensions to: a 4,0 mm to 3,4 mm (0,157 in to 0,134 in) suitable for mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in)… 5.2.2.3 Removable crimp contacts Under consideration |
| 26 | 5.2.3 Style M 5.2.3.1 Dimensions Figure 9 – Style M |
| 27 | Table 11 – Dimensions common to Style M A1 B1 C1 D1 F1 X1 a1 a3 b1 b3 c1 mm 11,6 max. 2,9 max. 95 max. 2,8 min. 10,6 10,4 90 29 × 2,54 = 73,66 2,54 3,2 3 1,1 1 0,7 0,6 in 0,457 max. 0,114 max. 3,74 max. 0,11 min. 0,417 0,409 3,543 29 × 0,1 = 2,9 0,1 0,126 0,118 0,043 0,039 0,028 0,024 d1 d3 d5 d7 d9 d11 d13 d15 d17 g1 g3 mm 12,6 12,5 4,85 4,8 5,45 5,35 4,85 4,8 5,8 max. 2,2 2,1 4,7 min. 0,9 0,8 1,9 1,6 2,2 2,1 1,7 1,6 in 0,496 0,492 0,191 0,189 0,215 0,211 0,191 0,189 0,228 max. 0,087 0,083 0,185 min. 0,035 0,032 0,075 0,063 0,087 0,083 0,067 0,063 g5 h1 h3 i1 k1 k3 k5 k7 l1 m1 p3 mm 0,5 min. 1,25 1,2 0,85 0,8 2 × 2,54 8,5 8,4 6,8 min. 1,3 1,1 7 6,95 85 84,8 0,3 2 × 2,54 in 0,02 min. 0,049 0,047 0,034 0,032 2 × 0,1 0,335 0,331 0.268 min. 0,051 0,043 0,276 0,274 3,347 3,339 0,012 2 × 0,1 Table 12 – Dimensions peculiar to Style M Style and number of contacts a5 a7 a9 l3 mm in mm in mm in mm in M 078 25 × 2,54 = 63,5 25 × 0,1 = 2,5 – – – – 9,08 max. 0,358 max. M 060 19 × 2,54 = 48,26 19 × 0,1 = 1,9 3 × 2,54 = 7,62 3 × 0,1 = 0,3 – – 16,7 max. 0,658 max. M 042 13 × 2,54 = 33,02 13 × 0,1 = 1,3 6 × 2,54 = 15,24 6 × 0,1 = 0,6 24,32 max. 0,958 max. Table 13 – Contact arrangement of Style M Contact No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 M078 Row a xa x x x x x x x x x x x x x x x x x x x x x x x x x b o x x x x x x x x x x x x x x x x x x x x x x x x x x o c x x x x x x x x x x x x x x x x x x x x x x x x x x M060 Row a x x x x x x x x x x x x x x x x x x x x b o oa x x x x x x x x x x x x x x x x x x x x o o c x x x x x x x x x x x x x x x x x x x x M042 Row a x x x x x x x x x x x x x x b o o o x x x x x x x x x x x x x x o o o c x x x x x x x x x x x x x x a An “x” denotes a contact. An “o” denotes a hole (for a special contact). 5.2.3.2 Terminations For dimensions of terminations of Style M, see Table 6. |
| 28 | 5.2.4 Styles Q, R, S and T 5.2.4.1 Dimensions Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7). Figure 10 – Styles Q, R, S and T |
| 29 | Table 14 – Dimensions common to Styles Q, R, S and T A1 B1 C1 D1 X1 a1 b1 b3 c1 d1 l1 m1 m3 s1 s3 s7 mm 11,6 max. 2,9 max. 95 max. 2,8 min. 90 31 × 2,54 = 78,74 2,5 2,3 1,0 0,9 0,7 0,6 6,4 6,3 85,4 85,2 0,3 5,2 5,1 5,0 4,8 4,2 min. 0,61 0,56 in 0,457 max. 0,114 max. 3,74 max. 0,110 min. 3,543 31 × 0,1 = 3,1 0,098 0,091 0,039 0,035 0,028 0,024 0,252 0,248 3,362 3,354 0,012 0,205 0,201 0,191 0,189 0,165 min. 0,024 0,022 Table 15 – Dimensions peculiar to Styles Q, R, S and T Style and number of contacts F1 a3 i1 k1 p1 s5 mm in mm in mm in mm in mm in mm in Q 064 8,6 max. 0,339 max. 2,54 0,1 6,3 6,2 0,248 0,244 2,54 0,1 R096 2 × 2,54 2 × 0,1 R 064 11,1 max. 0,437 max 2,54 0,1 2 × 2,54 2 × 0,1 8,8 8,7 0,346 0,343 0,7 0,55 0,028 0,022 R 032 5,08 0,2 S 032 5,08 0,2 T 048 16,2 0,638 5,08 0,2 2 × 5,08 2 × 0,2 13,9 0,547 2 × 5,08 2 × 0,2 1,0 0,039 T 032 max. max. 13,8 0,543 0,85 0,36 Contact arrangement of Styles Q, R, S and T, see Table 5. 5.2.4.2 Terminations For dimensions of terminations of Styles Q, R, S and T, see Table 6. 5.2.5 Styles U and V 5.2.5.1 Dimensions Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7). |
| 30 | Figure 11 – Styles U and V |
| 31 | Table 16 – Dimensions common to Styles U and V A1 B1 C1 D1 X1 a1 a3 b1 b3 b5 b9 mm 11,6 max. 2,9 max. 95 max. 2,8 min. 90 31 × 2,54 = 78,74 5,08 5 2,5 2,5 2,3 6,9 6,7 in 0,457 max. 0,114 max. 3,74 max. 0,110 min. 3,543 31 × 0,1 = 3,1 0,2 0,197 0,098 0,098 0,091 0,272 0,264 b11 c1 c3 d1 l1 l3 m1 m3 q1 q3 r1 mm 87,5 87,3 0,6 0,5 3 2,5 8,4 8,3 85,6 85,4 84 83,8 0,3 3 2,9 84,5 max. 10 9,8 1,27 in 3,445 3,437 0,024 0,02 0,118 0,11 0,331 0,327 3,37 3,362 3,307 3,299 0,012 0,12 0,114 3,327 max. 0,393 0,386 0,05 a s1 b a s3 b s5 s7 s9 mm 6,2 6,0 7,5 7,3 5,4 min. 6,9 min. 1,5 1,35 0,61 0,56 1 max. in 0,244 0,236 0,295 0,287 0,213 min. 0,272 min. 0,059 0,053 0,024 0,022 0,039 max. a Normal contacts b Premating contacts Table 17 – Dimensions peculiar to Styles U and V Style and number of contacts F1 i1 i3 k1 p1 mm in mm in mm in mm in mm in U 032 14,8 0,583 1 × 3,81 1 × 0,15 n.a.a n.aa 12,8 0,504 1 × 5,08 1 × 0,2 U 048 14,6 0,575 2 × 3,81 2 × 0,15 n.a. n.a. 12,7 0,500 2 × 5,08 2 × 0,2 V 064 19,8 19,6 0,780 0,772 2 × 3,81 2 × 0,15 5,08 0,2 17,9 17,8 0,705 0,701 3 × 5,08 3 × 0,2 a Not applicable. Contact arrangement of Styles U and V, see Table 9. 5.2.5.2 Terminations For dimensions of terminations of Styles U and V, see Table 10. |
| 32 | 5.2.6 Style H 5.2.6.1 Dimensions (in millimetres) Figure 12 – Style H |
| 33 | 5.2.6.2 Termination Figure 13 – Termination Table 18 – Dimensions of Style H terminations Style Code-letter for style and number for application of termination Application n1 n2 n3 n4 H T-0 Flat, quick-connect terminations according to IEC 760 6,3 mm (0,250 in) series mm 0,77 0,84 6,2 6,4 7,8 8,1 9,0 min. in 0,030 0,033 0,244 0,252 0,307 0,319 0,354 min. |
| 34 | 5.3 Free board connectors ! 5.3.1 Styles B, C, D, E and W” 5.3.1.1 Dimensions Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7). Figure 14 – Styles B, C, D and E |
| 35 | ! Figure 14a – Style W Table 19 – Dimensions common to Styles B, C, D, E and W A2 C2 D2 X2 a2 b2 b4 c2 d2 e2 mm 10,2 10,0 94 max. 2,5 min. 89,0 88,8 31 × 2,54 = 78,74 2,5 2,3 1,0 0,9 0,7 0,6 6,4 6,3 4,05 3,80 in 0,402 0,394 3,7 max. 0,098 min. 3,504 3,496 31 × 0,1 = 3,1 0,098 0,091 0,039 0,035 0,028 0,024 0,252 0,248 0,159 0,150 e4 l2 m2 m4 n4 s2 s4 s6 t2 t4 mm 6,1 5,9 85,4 85,2 3,8 3,7 2,54 3,2 2,4 5 4,8 0,61 0,56 4,2 min. 0,8 0,6 0,5 0,4 in 0,240 0,232 3,362 3,354 0,150 0,146 0,1 0,126 0,094 0,197 0,189 0,024 0,022 0,165 min. 0,031 0,024 0,020 0,016 ” |
| 36 | ! Table 20 – Dimensions peculiar to Styles B, C, D, E and W Style E2 F2 a4 i2 k2 n4 mm in mm in mm in mm in mm in mm in B 5,4 0,213 8,6 max. 0,339 max. 2,54 0,1 2,54 0,1 6,3 6,2 0,248 0,244 C 11,1 max. 0,437 max. 2 × 2,54 2 × 0,1 8,8 8,7 0,346 0,343 D 7,9 0,311 5,08 0,2 E 16,2 max. 0,638 max. 5,08 0,2 2 × 5,08 2 × 0,2 13,9 13,8 0,547 0,543 W 10.16 0,400 11,1 max. 0,437 max. 2,54 0,1 2 × 2,54 2 × 0,1 8,8 8,7 0,346 0,343 3,68 max. 0,145 max. 3,38 min. 0,0945 min. Style p2 s8 W1 W2 W3 W4 W5 mm in mm in mm in mm in mm in mm in mm in B 2,54 0,1 0,70 0,028 C 2 × 2,54 2 × 0,1 0,55 0,022 D 5,08 0,2 1,0 0,039 E 2 × 5,08 2 × 0,2 0,85 0,033 W 4 × 2,54 4 × 0,1 0,70 0,55 0,028 0,022 1,3 min. 0,051 min. 2,54 min. 0,1 min. 3,89 0,153 1,52 max. 0,060 max. ” |
| 37 | ! Table 21 – Contact arrangement of Styles B, C, D, E, Q, R, S, T and W Contact No. 1 2 3 4 5 6 7 8 25 26 27 28 29 30 31 32 B 064 and Q 064 Row a xa x x x x x x x x x x x x x x x b x x x x x x x x x x x x x x x x Row a x x x x x x x x x x x x x x x x C 096 and R 096 b x x x x x x x x x x x x x x x x c x x x x x x x x x x x x x x x x Row a x x x x x x x x x x x x x x x x C 064 and R 064 b c x x x x x x x x x. x x x x x x x Row a x x x x x x x x C 032 and R 032 b c x x x x x x x x Row a x x x x x x x x D 032 and S 032 b c x x x x x x x x Row a x x x x x x x x b E 048 and T 048 c x x x x x x x x r e x x x x x x x x Row a x x x x x x x x b E 032 and T 032 c r e x x x x x x x x Row z x x x x x x x x a x x x x x x x x x x x x x x x x W 096 b x x x x x x x x x x x x x x x x c x x x x x x x x x x x x x x x x d x x x x x x x x a An “x” denotes a contact. Remarks: Connectors do not provide for contacts in rows d and z in odd-numbered positions. ” 5.3.1.2 Terminations The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. |
| 38 | 5.3.2 Styles F and G 5.3.2.1 Dimensions Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7). Figure 15 – Styles F and G |
| 39 | Table 22 – Dimensions common to Styles F and G A2 C2 D2 E2 X2 a2 a4 b2 b4 b6 b8 b10 b12 b14 mm 13,8 13,5 94,0 max. 2,5 min. 8,6 max. 89,0 88,8 31 × 2,54 = 78,74 5,08 3,5 min. 5,0 min. 2,5 2,3 3,0 2,8 6,9 6,7 87,5 87,3 2,9 2,7 in 0,543 0,531 3,70 max. 0,098 min. 0,339 max. 3,504 3,496 31 × 0,1 = 3,1 0,2 0,138 min. 0,197 min. 0,098 0,091 0,118 0,110 0,272 0,264 3,445 3,437 0,114 0,106 c2 d2 e2 l2 m2 m4 n2 s2a s4 s6 s8b s10 t2 t6 mm 0,6 0,5 8,4 8,2 6,1 5,9 85,6 85,4 5,4 5,3 2,54 3,2 2,6 6,2 6,0 0,61 0,56 1,5 1,35 5,4 min. 1,0 max. 2,3 2,1 3,9 3,8 in 0,024 0,020 0,331 0,323 0,240 0,232 3,37 3,362 0,213 0,209 0,1 0,126 0,102 0,244 0,236 0,024 0,022 0,059 0,053 0,213 min. 0,039 max. 0,091 0,083 0,154 0,150 a Pre-mating contacts 7,5 mm to 7,3 mm (0,295 in to 0,287 in) b Parallel area of pre-mating contacts 6,9 mm min. (0,272 in min.) Table 23 – Dimensions peculiar to Styles F and G Style and number of contacts F2 i2 i4 k2 p2 mm in mm in mm in mm in mm in F 032 14,8 0,583 1 × 3,81 1 × 0,15 – – 12,8 0,504 1 × 5,08 1 × 0,2 F 048 14,6 0,575 2 × 3,81 2 × 0,15 – – 12,7 0,500 2 × 2,54 2 × 0,1 G 064 19,8 19,6 0,780 0,772 2 × 3,81 2 × 0,15 5,08 0,2 17,9 17,8 0,705 0,701 2 × 2,54 2 × 0,1 Table 24 – Contact arrangements of Styles F, G, U and V Contact No. 2 4 6 8 26 28 30 32 Row z x x x x x x x x F 032 and U 032 b x x x x x x x x d Row z x x x x x x x x F 048 and U 048 b x x x x x x x x d x x x x x x x x Row z x x x x x x x x b x x x x x x x x G 064 and V 064 d x x x x x x x x f x x x x x x x x 5.3.2.2 Terminations The terminations shall be suitable for holes, 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. |
| 40 | 5.3.3 Style M 5.3.3.1 Dimensions Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7). Figure 16 – Style M |
| 41 | Table 25 – Dimensions common to Style M A2 C2 D2 E2 F2 X2 a2 a4 b2 b4 c2 c4 d2 mm 10,2 10 94,0 max. 2,5 min. 7,9 11,1 max. 88,9 29 × 2,54 = 73,66 2,54 2,5 2,3 1,0 0,9 0,7 0,6 0,6 max. 6,4 6,3 in 0,402 0,394 3,70 max. 0,098 min. 0,311 0,437 max. 3,5 29 × 0,1 = 2,9 0,1 0,098 0,091 0,039 0,035 0,027 0,024 0,024 max. 0,252 0,248 d4 d6 d12 d14 d16 d18 d20 e2 i2 k2 k8 l2 m2 mm 4,85 4,80 5,45 5,35 2,2 2,1 5,9 5,8 7,5 7,4 3,8 3,7 4,5 max. 6,1 5,9 2 × 2,54 8,8 8,7 7,15 7,10 85,4 85,2 3,8 3,7 in 0,191 0,189 0,215 0,211 0,087 0,083 0,232 0,228 0,295 0,291 0,15 0,146 0,177 max. 0,240 0,232 2 × 0,1 0,347 0,343 0,282 0,278 3,362 3,354 0,150 0,146 m4 m61) n4 p2 s2 s4 s6 s12 t2 t6 t8 mm 2,54 4,05 3,8 3,2 2,6 2 × 2,54 5,0 4,8 0,70 0,55 0,61 0,56 4,2 min. 0,8 0,6 3,15 3,05 6,2 6,1 in 0,1 0,16 0,15 0,126 0,102 2 × 0,1 0,197 0,189 0,028 0,022 0,024 0,022 0,165 min. 0,032 0,024 0,124 0,120 0,244 0,240 1) Nominal value: 3,85 mm (0,152 in) = b + d of Table 1 Table 26 – Dimensions peculiar to Style M Style and number of contacts a6 a8 a10 l4 mm in mm in mm in mm in M 078 25 × 2,54 = 63,5 25 × 0,1 = 2,5 – – – – 9,69 max. 0,382 max. M 060 19 × 2,54 = 48,26 19 × 0,1 = 1,9 3 × 2,54 3 × 0,1 – – 17,31 max. 0,682 max. M 042 13 × 2,54 = 33,02 13 × 0,1 = 1,3 = 7,62 = 0,3 6 × 2,54 = 15,24 6 × 0,1 = 0,6 24,93 max. 0,982 max. Contact arrangement of Styles M 078, M 060 and M 042, see Table 13. 5.3.3.2 Terminations The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. |
| 42 | 5.3.4 Styles Q, R, S and T 5.3.4.1 Dimensions Figure 17 – Styles Q, R, S and T |
| 43 | Table 27 – Dimensions common to Styles Q, R, S and T A2 C2 D2 X2 a2 b2 b4 c2 e2 l2 m2 m4 m61) n4 mm 10,2 10 94,0 93,8 2,5 min. 88,9 31 × 2,54 = 78,74 3,2 3,0 1,1 1,0 0,7 0,6 6,1 5,9 85,0 84,8 3,1 3,0 2,54 4,05 3,8 3,2 2,6 in 0,401 0,390 3,70 3,693 0,098 min. 3,5 31 × 0,1 = 3,1 0,126 0,118 0,043 0,039 0,027 0,024 0,240 0,232 3,347 3,339 0,122 0,113 0,1 0,16 0,15 0,126 0,102 1) Nominal value: 3,85 mm (0,152 in) = b + d of Table 1 Table 28 – Dimensions peculiar to Styles Q, R, S and T Style E2 F2 a4 g1 g3 g5 mm in mm in mm in mm in mm in mm in Q 5,4 0,213 8,1 7,9 0,319 0,311 2,54 0,1 2,2 0,087 1,7 0,067 R 2,1 0,083 1,6 0,063 0,5 0,02 S 7,9 0,311 10,6 10,4 0,417 0,409 5,08 0,2 2,8 0,11 1,8 0,071 min. min. T 15,7 15,5 0,618 0,610 2,6 0,102 1,6 0,063 Style h1 h3 i2 k2 p2 mm in mm in mm in mm in mm in Q 1,25 0,049 0,85 0,034 2,54 0,1 6,0 5,9 0,236 0,232 2,54 0,1 R 1,20 0,047 0,80 0,032 2 × 2,54 2 × 0,1 2 × 2,54 2 × 0,1 S 1,9 0,075 0,9 0,035 5,08 0,2 8,5 8,4 0,335 0,331 5,08 0,2 T 1,7 0,067 0,8 0,032 10,16 0,4 13,6 13,5 0,535 0,532 Contact arrangement of Styles Q, R, S and T, see Table 20. 5.3.4.2 Terminations The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. |
| 44 | 5.3.5 Styles U and V 5.3.5.1 Dimensions Figure 18 – Styles U and V |
| 45 | Table 29 – Dimensions common to Styles U and V A2 C2 D2 E2 X2 a2 a4 c2 e2 g3 mm 12,4 12,2 94,0 93,6 2,5 min. 8,6 max. 88,9 31 × 2,54 = 78,74 5,08 0,6 0,5 6,1 5,9 2,0 1,9 in 0,488 0,480 3,70 3,685 0,098 min. 0,339 max. 3,5 31 × 0,1 = 3,1 0,2 0,024 0,020 0,240 0,232 0,079 0,075 g5 h1 h3 l2 m2 m4 m6a n4 mm 0,7 min. 2,5 2,3 0,9 0,8 84,9 84,7 3,3 3,0 2,54 3,95 3,75 3,2 2,6 in 0,028 min. 0,098 0,091 0,035 0,031 3,342 3,335 0,130 0,118 0,1 0,156 0,148 0,126 0,102 a Nominal value: 3,85 mm (0,152 in) = b + d of Table 1 Table 30 – Dimensions peculiar to Styles U and V Style and number of contacts F2 i2 i4 k2 p2 mm in mm in mm in mm in mm in U 032 14,8 0,583 1 × 3,81 1 × 0,15 n.a.a n.a.a 12,4 0,488 1 × 5,08 1 × 0,2 U 048 14,6 0,575 2 × 3,81 2 × 0,15 n.a. n.a. 12,3 0,484 2 × 2,54 2 × 0,1 V 064 19,8 19,6 0,779 0,772 2 × 3,81 2 × 0,15 5,08 0,2 17,5 17,4 0,689 0,685 2 × 2,54 2 × 0,1 a Not applicable. Contact arrangement of Styles U and V, see Table 24. 5.3.5.2 Terminations The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. |
| 46 | 5.3.6 Style H 5.3.6.1 Dimensions (in millimetres) Figure 19 – Style H |
| 47 | 5.3.6.2 Terminations Figure 20 – Terminations Table 31 – Dimensions of Style H terminations Style Code-letter for style and number for application of termination Application E1 n1 n2 n3 n4 |
| 48 | H S-1 Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in) mm 3,2 2,6 Suitable for holes 1,6 mm (0,063 in) nominal diameter in accordance with IEC 326-3 in 0,126 0,102 T-0 Flat, quick-connect terminations according to IEC 760, 6,3 mm (0,250 in) series mm – 0,77 0,84 6,2 6,4 7,8 8,1 9,0 min. in – 0,030 0,033 0,244 0,252 0,307 0,319 0,354 min. 5.4 Mating information The mating information forms part of the common features, see 4.2. 5.5 Accessories For Styles B and C, coding may be achieved either internally, for example by coding pins on the fixed connector, or externally, for example by additional coding methods. 5.5.1 Example for internal coding To code mating connectors, insert a coding pin P into a female contact and cut off the corresponding male contact on the mating connector. 5.5.2 Example for external coding Coding system with metal coding plate for the free connector and metal strip with coding pins for the fixed connector. |
| 49 | Figure 21 – Example for external coding Table 32 – Dimensions a b c d e mm 0,6 2 1,5 5 0,6 in 0,024 0,08 0,06 0,2 0,024 |
| 50 | 5.6 Mounting information for fixed board connectors ! 5.6.1 Hole pattern on printed boards for Styles B, C, D, E, Q, R, S, T and W Figure 22 – Hole pattern on printed boards for Styles B, C, D, E, Q, R, S, T and W ” All component holes in accordance with IEC 326-3, 1 mm (0,04 in) diameter for Styles B and C and 1,6 mm (0,063 in) diameter for Styles D and E. |
| 51 | Table 33 – Mounting dimensions X3 a5 d3 u1 u3 mm 90,1 89,9 31 × 2,54 = 78,74 2,9 2,8 0,3 5,7 5,6 in 3,547 3,539 31 × 0,1 = 3,1 0,114 0,110 0,012 0,224 0,220 5.6.2 Hole pattern on printed boards for Styles F, G, U and V Figure 23 – Hole pattern on printed boards for Styles F, G, U and V All component holes 1,6 mm (0,063 in) diameter in accordance with IEC 326-3. 5.6.3 Mounting on panels Figure 24 – Mounting on panels |
| 52 | Table 34 – Mounting on panels Style X3 d3 v1 v3 v5 mm in mm in mm in mm in mm in B-Q 5,2 0,205 8,3 min. 0,327 min. C-D/M/R-S 5,0 0,197 10,8 min. 0,425 min. F-H-U 90 3,543 2,9 2,8 0,114 0,110 85,0 min. 3,346 min. 7,9 0,311 15,5 min. 0,610 min. G-V 7,7 0,303 20,5 min. 0,807 min. E-T 5,2 5,0 0,205 0,197 16 min. 0,63 min. 5.6.4 Hole pattern on printed boards for Style M Figure 25 – Hole pattern on printed boards for Style M All component holes 1 mm (0,04 in) diameter in accordance with IEC 326-3. Table 35 – Hole pattern on printed boards for Style M Style and number of contacts X3 a7 a9 a11 a13 mm in mm in mm in mm in mm in M 078 – – – – M 060 90,1 89,9 3,547 3,539 29 × 2,54 = 73,66 29 × 0,1 = 2,9 – – 3 × 2,54 3 × 0,1 2,54 0,1 M 042 6 × 2,54 = 15,24 6 × 0,1 = 0,6 = 7,62 = 0,3 Style and number of contacts a15 d3 d5 u1 u3 mm in mm in mm in mm in mm in M 078 25 × 2,54 = 63,5 25 × 0,1 = 2,5 M 060 19 × 2,54 = 48,26 19 × 0,1 = 1,9 2,9 2,8 0,114 0,11 6 min. 0,236 min. 0,3 0,012 8,2 8,1 0,323 0,319 M 042 13 × 2,54 = 33,02 13 × 0,1 = 1,3 |
| 53 | 5.7 Mounting information for free board connectors ! Figure 26 – Mounting information for free board connectors ” |
| 54 | Figure 27 – Mounting information for free board connectors (continued) |
| 55 | Figure 28 – Mounting information for free board connectors All component holes 1 mm (0,04 in) diameter in accordance with IEC 326-3. Mounting holes suitable for mounting means used. Table 36 – Mounting dimensions for free board connectors Styles X4 a6 u2 u4 u6 !B, C, D, E, F, G, M, Q, R, S, T, U, V, W” mm 89 88,8 31 × 2,54 = 78,74 2,64 2,44 5,4 5,2 5,18 4,98 in 3,504 3,496 31 × 0,1 = 3,1 0,104 0,096 0,213 0,205 0,204 0,196 H mm 89 88,8 31 × 2,54 = 78,74 5,18 4,98 7,94 7,74 5,18 4,98 in 3,504 3,496 31 × 0,1 = 3,1 0,204 0,196 0,313 0,305 0,204 0,196 |
| 56 | 6 Gauges 6.1 Sizing gauges and retention force gauges Material: tool steel, hardened. = surface roughness according to ISO 468: Ra = 0,25 4m (10 4in) max. Figure 29 – Gauge dimensions Table 37 – Gauges Gauge Mass Application Connector style a b c d e g mm in mm in mm in mm in mm in P11 – Sizing !B, C, Q, W 0,62 0,60 0,0244 0,0236 1,0 0,0390 P12 15+1 Retention force R, M, W” 0,56 0,54 0,0220 0,0213 0,95 0,0370 P21 – Sizing D, S, E 0,62 0,60 0,0244 0,0236 1,50 0,0590 P22 15+1 Retention force T 0,56 0,54 0,0220 0,0213 1,40 0,0550 1,0 0,0390 0,8 0,0310 5 0,1970 P31 – Sizing F, G, U 0,62 0,60 0,0244 0,0236 2,10 0,0830 P32 20+1 Retention force V 0,56 0,54 0,0220 0,0213 2,00 0,0790 P41 – Sizing H 0,84 0,82 0,0331 0,0323 4,90 0,1929 P42 20+1 Retention force 0,76 0,74 0,0299 0,0291 4,80 0,1890 |
| 57 | 6.2 Test panel (for voltage proof test) Material electrically conductive Figure 30 – Test panel (for voltage proof test) Table 38 – Test panel (for voltage proof test) Connector style X3 d3 V1 V3 V5 mm in mm in mm in mm in mm in B, Q 5,1 0,201 8,4 8,3 0,331 0,327 C, D, R, S M 5,0 0,197 10,9 10,8 0,429 0,425 F, H, U 90 3,543 2,9 2,8 0,114 0,110 85,1 85,0 3,350 3,346 7,2 0,284 15,1 15,0 0,595 0,591 G, V 7,0 0,276 20,1 20,0 0,791 0,787 E, T 5,1 5,0 0,201 0,197 16,0 15,9 0,630 0,626 !W 7,7 7,7 0,303 0.311 16,2 min. 0,638 min.” 7 Characteristics 7.1 Climatic category Table 39 – Climatic category Performance level Climatic category Category temperature Damp heat, steady state Days Lower ˚C Upper ˚C Temperature ˚C Relative humidity 1 55/125/56 – 55 125 40 93 % 56 2 55/125/21 – 55 125 40 93 % 21 3 55/125/00 – 55 125 not applicable |
| 58 | 7.2 Electrical 7.2.1 Clearance and creepage distances The permissible operating voltages depend on the application and on the applicable or specified requirements. Therefore the clearance and creepage distances are given as operating characteristics. (For values, see Table 2) In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used and shall duly be taken into account. 7.2.2 Voltage proof (applicable for PL 1, 2, 3) Conditions: IEC 512-2, Test 4a Method B Standard atmospheric conditions Mated connectors ! Table 40 – Voltage proof (applicable for PL 1, 2, 3) Style B064 C096 C064 Q064 C032 D032 E048 E032 F048 F032 G064 H015 M078 M060 M042 R096 R064 W096 – R032 S032 T048 T032 U048 U032 V064 – – – – Contact/contact 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 1 000 V (r.m.s.) Contact/test panel 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 1 550 V (r.m.s.) ” 7.2.3 Current carrying capacity (applicable for PL 1, 2, 3) !Conditions: IEC 60512-5-2, Test 5b Standard atmospheric conditions Signal contacts” Figure 31 – !Styles B, C, M, Q, R and W” |
| 59 | Figure 32 – Styles D, E, F, G, S, T, U and V Figure 33 – Style H 7.2.4 Initial contact resistance (applicable for PL 1, 2, 3) Conditions: IEC 512-2, Test 2a Standard atmospheric conditions Mated connectors Connection points: |
| 60 | Figure 34 – Solder and wrapped connections Figure 35 – Insulation displacement Figure 36 – Flat tab Figure 37 – Screw terminal !Styles B, C, M, Q, R, W: 20 m7 max.” Styles D, E, F, G, S, T, U, V: 15 m7 max. Style H: 8 m7 max. |
| 61 | 7.2.5 Initial insulation resistance Conditions: IEC 512-2, Test 3a: Method B Standard atmospheric conditions Test voltage 100 V + 15 V d.c. Mated connectors All performance levels: 106 M7 min. ! 7.2.6 Inductance and resistance for style W connectors Lower shield inductance <10 nH Lower shield resistance <10 m7 Upper shield inductance <20 nH Upper shield inductance <10 m7 7.2.7 Crosstalk Type C Type W Signal types Ramp Ramp Signal characteristics 0-3V, Tr+2ns 0-3V, Tr+2ns Driven lines A1-A8, C1-C8 A1-A8, C1-C8″ |
| 62 | ! Model patterns: ” |
| 63 | 7.3 Mechanical 7.3.1 Insertion and withdrawal forces Conditions: IEC 512-7, Test 13b Maximum speed 10 mm/s (0,4 in/s) Table 41 – Insertion and withdrawal forces Styles Number of contacts Insertion and withdrawal forces Fmax Mass of connectors mmaxa Male Female N g g B, Q 64 60 15 20 C, R 96 90 20 25 64 60 32 30 M 78 + special contacts 74 (100)b 20 25 60 + special contacts 57 (100)b 15 20 42 + special contacts 40 (100)b 15 20 D, S 32 40 15 25 E, T 48 60 32 50 20 30 F, U 48 75 32 50 30 45 G, V 64 100 35 55 H 15 90 30 45 !W 96 + special contacts 115 25 30 W Special contacts only 25″ a Calculated values b Values in brackets, special contacts included 7.3.2 Vibration (sinusoidal) Conditions: IEC 512-4, Test 6d Table 42 – Vibration (sinusoidal) Performance level Severity 1 10 Hz to 2 000 Hz and 1,5 mm (0,059 in) or 20 g 2 10 Hz to 500 Hz and 0,35 mm (0,014 in) or 5 g 3 Not applicable 7.3.3 Mechanical operation Conditions: IEC 512-5, Test 9a Maximum speed: 10 mm/s (0,4 in/s) Rest: 30 s (unmated) Table 43 – Mechanical operation Performance level 1 2 3 Operations 500 400 50 |
| 64 | 8 Test schedule Testing is based on IEC 603-1. 8.1 General This test schedule shows all tests and the order in which they shall be carried out as well as the requirements to be met. An “X” in the column “Requirements” of the following tables indicates that the test or conditioning shall be applied. Unless otherwise specified, mated sets of connectors shall be tested. Care shall be taken to keep a particular combination of co… In the following a mated set of connectors is called a “specimen”. For a complete test sequence the following numbers of specimens are necessary: Table 44 – Test specimens Performance level 1 2 3 Number of specimens Initial tests 30 24 12(16)a Group AP 6 4 4 Group BP 8 4 4 Group CP 4 4 – Group DP 4 4 (4)a Group EP 4 4 – Group FP 4 4 4 a For Style H only When the initial tests have been completed, all the specimens are divided up according to the test groups. Before testing commen… 8.1.1 Arrangement for contact resistance measurement Conditions: IEC 512-2, Test 2a The points of connection: see 7.2.4 The measurement of contact resistance shall be carried out on the number of contacts specified. Any subsequent measurement of contact resistance shall be made on the same contacts. |
| 65 | 8.1.2 Arrangement for vibration, shock and acceleration test Conditions: IEC 512-4, Test 6a, 6c and 6d Figure 38 – Arrangement for connectors without cable/wires Figure 39 – Arrangement for connectors with ribbon cable (insulation displacement) |
| 66 | Figure 40 – Arrangement for connectors with wires (flat tab, screw terminal) 8.1.3 Arrangement for flammability test Conditions: IEC 512-9, Test 20a Figure 41 – Arrangement for flammability test |
| 67 | 8.1.4 Arrangement for static load, axial Conditions: IEC 512-5, Test 8b Figure 42 – Arrangement for static load, axial 8.1.5 Wiring arrangement for insulation resistance, voltage proof and polarization voltage during damp heat test The figure shows an example for a three row connector. 2) between a and b and test panel Figure 43 – Wiring arrangement for insulation resistance, voltage proof and polarization voltage during damp heat test |
| 68 | 8.2 All specimens shall be subjected to the following tests in sequence: Group P Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H P1 General examination Unmated connectors Visual examination 1a 1 There shall be no defects that would impair normal operation Examination of dimension and mass 1b 2 3 The dimensions including creepage distances and clearances shall comply with those specified in 5.2 to 5.4 and 7.2.1 P2 Polarization method 13e Force to be applied: 1,5 × insertion force according to the maximum insertion forces in 7.3.1 1 2 3 It shall be possible to correctly align and mate the appropriate mating connectors It shall not be possible to mate the connectors in any other than the correct manner P3 Connection points according to 7.2.4 6 contacts/specimen Contact resistance – Millivolt level method – 2a 1 2 3 20 m7 max. 15 m7 max. 8 m7 max. P4 Test voltage 100 V ± 15 V d.c Mated connectors Method B according to 8.1.5 Insulation resistance 3a 1 2 3 106 M7 min. P5 Contact/contact Method B Mated connectors same measuring points according to P4 Voltage proof 4a 1 2 3 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) Contact/test panel Method B Mated connectors same measuring points according to P4 test panel according to 6.2 1 2 3 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) |
| 69 | 8.3 The specimens shall be divided into six groups. All connectors in each group shall undergo the tests specified for the relevant group. 8.3.1 Group AP Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H AP1 Gauge retention force 16e Method A Female contacts only 5 contacts/specimen 1 2 Retain the gauge 3 Not applicable Sizing tool P11 Gauge P12 1 2 x x x Sizing tool P21 Gauge P22 1 2 x x Sizing tool P31 Gauge P32 1 2 x x Sizing tool P41 Gauge P42 1 2 x AP2 Insertion and withdrawal forces 13b Insertion and withdrawal forces according to 7.3.1 Max. speed: 10 mm/s (0,4 in/s) 1 2 3 x x x x x x x x AP3 Solderability 12a Solder bath method Test Ta, method 1 Free board connector: immersion depth 2,6 mm min. (0,10 in min.) 1 2 3 x x x x x x x x Fixed board connector: board thickness up to 1,6 mm (0,06 in), immersion depth 2,0 mm min. (0,08 in min.) Not applicable for solderless termination techniques Board thickness up to 2,4 mm (0,09 in), immersion depth 3,5 mm min. (0,14 in min.) AP4 Contact/contact conditions according to P5 Voltage proof 4a 1 2 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable Contact/test panel conditions according to P5 1 2 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable AP5 Bump 6b 1 2 3 Not applicable |
| 70 | 8.3.2 Group AP (continued) Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H AP6 Vibration 6d Arrangement according to 8.1.2 Endurance by sweeping 10 Hz – 2 000 Hz 1,5 mm (0,06 in) or 20 g Sweep cycles: 10 Duration: 7,5 h Contact disturbance connection points according to 8.1.1 2e 1 1 4s max. 2 3 Not applicable 10 Hz – 500 Hz 0,35 mm (0,01 in) or 5 g Sweep cycles: 10 Duration: 6 h 1 Not applicable 2 1 4s max. 3 Not applicable AP7 Shock 6c Arrangement according to 8.1.2 Half sine Shock acceleration: 490 m/s2 (50 g) Duration of impact: 11 ms Contact disturbance connection points according to 8.1.1 2e 1 1 4s max. 2 3 Not applicable AP8 Acceleration 6a Arrangement according to 8.1.2 Acceleration: 980 m/s2 Duration: 5 min per axis Contact disturbance connection points according to 8.1.1 2e 1 1 4s max. 2 3 Not applicable AP9 Rapid change of temperature 11d – 55 ˚C to 125 ˚C Mated connectors t1: 30 min 5 cycles 1 2 x x x x x x x x 3 Not applicable AP10 Connection points and conditions according to P4 Insulation resistance 3a 1 2 106 M7 min. 3 Not applicable AP11 Contact/contact conditions according to P5 Voltage proof 4a 1 2 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable Contact/test panel conditions according to P5 1 2 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable AP12 Unmated connectors Visual examination 1a 1 2 3 No damage likely to impair normal operation |
| 71 | 8.3.3 Group AP (concluded) Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H AP13 Climatic sequence 11a x x x x x x x x AP 13.1 Dry heat 11i 125 ˚C Test voltage 100 V ± 15 V d.c. Mated connectors Method B, according to 8.1.5 Insulation resistance at high temperature 3a 1 2 105 M7 min. 3 104 M7 min. AP 13.2 Damp heat, cyclic, first cycle 11m PL 1: 55 ˚C PL 2: 40 ˚C Variant 1 1 2 x x x x x x x x 3 Not applicable AP 13.3 Cold 11j – 55 ˚C Duration: 2 h Recovery time: 2 h 1 2 3 x x x x x x x x AP 13.4 Low air pressure 11k 30 kPa Voltage proof 4a 1 2 300 V (r.m.s.) 500 V (r.m.s.) 1 000 V (r.m.s.) Contact/contact 3 Not applicable AP 13.5 Damp heat, cyclic, remaining cycles 11m Conditions according to AP 13.2 PL 1: 5 cycles PL 2: 1 cycle 1 2 x x x x x x x x 3 Not applicable AP14 Connection points and conditions according to P4 Insulation resistance 3a 1 2 104 M7 min. 3 103 M7 min. AP15 Connection points and conditions according to P3 Contact resistance – Millivolt level method – 2a 1 2 3 20 m7 max. 15 m7 max. 8 m7 max. AP16 Contact/contact conditions according to P5 Voltage proof 4a 1 2 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable Contact/test panel conditions according to P5 1 2 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable AP17 Insertion and withdrawal forces according to 7.3.1 13b 1 2 3 x x x x x x x x AP18 Unmated Visual examination 1a 1 2 3 No damage likely to impair normal operation |
| 72 | 8.3.4 Group BP Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H BP1 Method A Female contacts only 5 contacts/specimen Gauge retention force 16e Retain the gauge Sizing tool P11 Gauge P12 1 2 3 x x x Sizing tool P21 Gauge P22 1 2 3 x x Sizing tool P31 Gauge P32 1 2 3 x x Sizing tool P41 Gauge P42 1 2 3 x BP2 Mechanical operation (half of the specified number of operations) 9a Max. speed 10 mm/s (0,4 in/s) Rest 30 s (when unmated) 1 250 operations 2 200 operations 3 25 operations BP3 Climatic test BP 3.2 Industrial atmosphere (half mated; half unmated) Tests: according to Annex Aa 1 10 days 2 4 days 3 Not applicable BP4 Connection points and conditions according to P3 Contact resistance – Millivolt level method – 2a 1 2 20 m7 max. 15 m7 max. 8 m7 max. 3 Not applicable BP5 Mechanical operation (half of the specified number of operations) 9a Max. speed: 10 mm/s (0,4 in/s) Rest 30 s (when unmated) 1 250 operations 2 200 operations 3 25 operations BP6 Connection points and conditions according to P4 Insulation resistance 3a 1 2 106 M7 min. 3 contacts 3 Not applicable a This test may be amended or replaced by a new test method when published by IEC SC 50B |
| 73 | 8.3.5 Group BP (concluded) Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H BP7 Contact/contact conditions according to P5 Voltage proof 4a 1 2 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable Contact/test panel conditions according to P5 1 2 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable BP8 Not applicable BP9 Method A Female contacts only 5 contacts/specimen Gauge retention force 16e 1 2 3 Retain the gauge Gauge P12 1 2 3 x x x Gauge P22 1 2 3 x x Gauge P32 1 2 3 x x Gauge P42 1 2 3 x P10 Unmated connectors Visual examination 1a 1 2 3 No damage likely to impair normal operation P11 Static load, axial 8b Only fixed connectors Arrangement according to 8.1.4 Rate of force increase: 10 N/s Duration: 10 s 1 2 3 60 N 90 N 100 N |
| 74 | 8.3.6 Group CP Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H CP1 Damp heat, steady state 11c Polarization-voltage: 60 V d.c. conditions according to 7.1 1 56 days Connection points and conditions according to 8.1.5 2 21 days 3 Not applicable CP2 Connection points and conditions according to P4 Insulation resistance 3a 1 2 104 M7 min. 3 Not applicable CP3 Connection points and conditions according to P3 Contact resistance – Millivolt level method – 2a 1 2 20 m7 max. 15 m7 max. 8 m7 max. 3 Not applicable CP4 Contact/contact conditions according to P5 Voltage proof 4a 1 2 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable Contact/test panel conditions according to P5 1 2 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable CP5 Visual examination 1a 1 2 No damage likely to impair normal operation 3 Not applicable |
| 75 | 8.3.7 Group DP Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H DP1 Mechanical operation (number of operations as specified for BP2) 9a Max. speed: 10 mm/s (0,4 in/s) Rest 30 s min. (when unmated) 1 250 operations 2 200 operations 3 Not applicable 25 operations DP2 Electrical load and temperature 9b 70 ˚C Wire gauge for Style: B, C, M, Q, R = 0,12 mm2 D, E, S, T, F, G, U, V = 0,5 mm2 H = 1,5 mm2 1 2 1 A 4 A 10 A 1 000 h 3 Not applicable 10 A 250 h DP3 Connection points and conditions according to P3 Contact resistance – Millivolt level method – 2a 1 2 20 m7 max. 15 m7 max. 8 m7 max. 3 Not applicable DP4 Contact/contact conditions according to P5 Voltage proof 4a 1 2 1 000 V (r.m.s.) 1 550 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable Contact/test panel Conditions according to P5 1 2 1 550 V (r.m.s.) 2 500 V (r.m.s.) 3 100 V (r.m.s.) 3 Not applicable DP5 Visual examination 1a Not applicable DP6 Contact/contact conditions according to 8.1.5 Partial discharge 4b 1 2 1 000 V (r.m.s.) 3 Not applicable Contact/test panel conditions according to 8.1.5 1 2 1 000 V (r.m.s.) 3 Not applicable DP7 Sand and dust Test 11h Not applicable DP8 Visual examination 1a 1 2 No damage likely to impair normal operation 3 Not applicable |
| 76 | 8.3.8 Group EP Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H EP1 Robustness of terminations 16f Fixed connectors, test Ua 1, Ua 2 6 contacts/specimen 1 2 20 N 90 N 3 Not applicable EP2 Contact retention in insert 15a Free connectors 6 contacts/specimen 1 2 10 N 12 N 15 N 60 N 3 Non applicable EP3a Mould growth 11e 1 x x x x x x x x 2 3 Not applicable EP4 Visual examination 1a 1 2 No damage likely to impair normal operation 3 Not applicable EP5 Flammability 20a Test flame No. 1 Arrangement of specimen according to 8.1.3 Duration of application: 10 s 1 Post burning time 10 s max. 2 3 Not applicable EP6 Visual examination 1a 1 No damage likely to impair normal operation 2 3 Not applicable a When satisfactory evidence that the materials utilized in the construction of the connectors are resistant to mould growth is available, this test phase may not be conducted. 8.3.9 Group FP (as applicable) Test phase Test Measurement to be performed Performance level Requirements Title IEC 512 test No. Severity or condition of test Title IEC 512 test No. PL B Q ! C R W ” M D S E T F U G V H FP1a Screw terminal Tests according to clause 8 of IEC 999 1 2 3 x FP2a Insulation displacement terminations Tests according to IEC 352-4 1 2 3 x x x x x FP3a Flat, quick- connect terminations Tests according to IEC 760 1 2 3 x FP4a Wrapped connections Tests according to IEC 352-1 1 2 3 x x x x x x x a Where these applicable test phases should be combined with those of various test groups of this specification to avoid duplication. |
| 77 | 9 Quality assessment procedures 9.1 Qualification approval testing Qualification approval procedures may be applied in accordance with IEC QC 001002, IEC 410 and IEC 603-1. 9.1.1 Method 1 (See 11.3.1 a) of IEC QC 001002 and 3.6.2 of IEC 603-1) The following number of specimens shall be subjected to the tests under the conditions as specified in clause 8. The specimens shall meet the requirements with not more than the number of defectives permitted in accordance with the following Table 45. Table 45 – Performance levels Test group in clause 8 Test phase in clause 8 Performance level Performance level Performance level 1 2 3 Number of connectors to be tested Number of defectives permitted Number of connectors to be tested Number of defectives permitted Number of connectors to be tested Number of defectives permitted P P1-5 30 0 24 0 12 0 AP AP1-18 6 0 4 0 4 0 BP BP1-11 8 0 4 0 4 0 CP CP1-5 4 0 4 0 – – DP DP1-8 4 0 4 0 – – EP EP1-6 4 0 4 0 – – FP FP1-4 4 0 4 0 4 0 Total number of defectives permitted, all groups together. 0 0 0 9.1.2 Method 2 (See 11.3.1 b) of IEC QC 001002 and 3.6.2 of IEC 603-1) Alternatively a qualification approval procedure may be used which includes the following inspections: 1) lot-by-lot tests in accordance with 9.2.1 on three consecutive inspection lots, and 2) periodic tests in accordance with 9.2.2 on a sample taken of one of these lots 3) supplementary qualification approval tests of D2, Table 47. 9.2 Quality conformance inspection 9.2.1 Lot-by-lot tests Applicable combinations of performance and assessment levels: 1G, 2B, 2G, 3B. Table 46 – Lot-by-lot tests Inspection group Test phase in clause 8 Test or measurement to be performed (requirements and severities in clause 8) IEC 512 test No. Assessment level B G ILa AQLa ILa AQLa A1 P1 Visual examination 1a II 0,15 II 0,015 A2 P1 Dimensional examination 1b II 0,15 II 0,015 B1 P4 P5 Insulation resistance Voltage proof 3a 4a S-1 S-1 0,15 0,15 S-3 S-3 0,015 0,015 B2 AP1b AP2 Gauge retention force Insertion and withdrawal force 16e 13b II S-1 0,15 0,15 II S-3 0,015 0,015 |
| 78 | a IL and AQL values according to IEC 410 Certified test records (RCE) information to be given: Results from inspection groups B1 and B2 b 12 contacts/specimen 9.2.2 Periodic tests The periodic tests with complete test groups (inspection groups D1 and D2) shall be carried out on specimens that have successfully passed tests P1 to P5 and that have been taken from lots which have already satisfied the lot-by-lot tests (see 9.2.1). The periodic tests with single test phases (inspection groups C1 and C2) shall be carried out on specimens that have successfully passed the lot-by-lot tests (see 9.2.1). Applicable combinations of performance and assessment level: 1G, 2B, 2G, 3B. Table 47 – Periodic tests Test or test group Assessment level Inspection group Test phase in clause 8 IEC 512 test No. B G Periodicity months Number of specimens Number of defectives Periodicity months Number of specimens Number of defectives C1 AP3 Solderability, solder bath method 12a 1 Notea 0 1 Notea 0 C2 P3 Contact resistance – Millivolts level method – 2a 3 4 0 1 4 0 Maintenance of qualification approval D1 AP2 Insertion and withdrawal force 13b 36 4 0 – – – AP4 AP1-AP12 AP13.5-AP16 BP2-BP10 CP1-CP5 Voltage proof Test group AP Test group BP Test group CP 4a 36 – – – – 4 – – – – 0 – – – – – 24 24 24 – 4 4 4 – 0 0 0 Initial qualification testing where 9.1.2 is applied D2 AP2 Insertion and withdrawal force 13b – 4 0 – – – AP4 AP1-AP18 BP1-BP11 CP1-CP5 DP1-DP8 EP1-EP6 FP1-FP4 Voltage proof Test group AP Test group BP Test group CP Test group DP Test group EP Test group FP 4a – – – – – – – 4 – – – – – – 0 – – – – – – – – – – – – – – 4 4 4 4 4 4 – 0 0 0 0 0 0 a 20 terminations/specimen in case of solder version. 9.3 Delayed delivery, re-inspection Connectors stored for a period of more than 36 months after the release of the lot shall be tested prior to delivery according to the following table. Once a lot has been satisfactorily re-inspected the quality is assessed for a further 36 months. |
| 79 | Table 48 – Delayed delivery, re-inspection – assessment level Inspection group Test phase in clause 8 Test IEC 512 test No. Assessment level B G A1 P1 Visual examination 1a IL: S-3 AQL: 0,15a IL: II AQL: 0,015a C1 AP3 Solderability, solder bath method 12a Number of specimens: 20 terminations Number of specimens: 20 terminations Number of defectives: 0 defective termination Number of defectives: 0 defective termination a IL and AQL values according to IEC 410. 10 Ordering information For ordering connectors according to this detail specification the type designation described in clause 3 shall be used. |
| 80 | A.1 General This annex is intended to define a corrosion test procedure using two polluting gases for assessing the performance of the connector modules described in this specification. A.2 Test equipment Attention shall be paid to the design of equipment and the choice of materials of construction, in order The test equipment shall be capable of injecting the gases up to the concentrations as described in A.3.1 WARNING: Attention is drawn to the risk deriving from the specified use of SO2 and H2S gases. A.3 Test procedure A.3.1 Test conditions – METHOD A Applicable for contact plating of gold and gold alloys only Polluting gas: SO2(10 ± 2) 10-6 (vol/vol) Temperature: (25 ± 1) ˚C Relative humidity: (75 ± 3) % Duration: 4, 10 or 21 days – METHOD B Applicable for contact plating of silver and silver containing alloys Polluting gas: H2S(1 ± 0,3) 10-6 (vol/vol) Temperature: (25 ± 1) ˚C Relative humidity: (75 ± 3) % Duration: 4, 10 or 21 days A.3.2 Conditioning The specimen shall be placed in the working space. The conditions of the specimens and the test chamber shall be such that condensation on the specimens shall not occur when they are introduced in the test chamber. The temperature inside the chamber shall be adjusted to the prescribed value. After at least 1 h at a constant temperature, humidity shall be introduced and adjusted to the prescribed value. These conditions shall be maintained for at least 1 h. The polluting gases shall then be introduced into the airstream and the concentrations adjusted to the values specified in the test method. During this adjustment any over-shooting of gas concentration shall be avoided. The concentration of polluting gases shall be stabilized in less than 4 h. The test duration shall be measured from the start of injection of the polluting gases. At the conclusion of the test, the injection of polluting gases shall be stopped and the specimens allowed to remain in the humid atmosphere for 2 h. A.3.3 Recovery The specimens shall be removed from the chamber and stored under standard recovery conditions as specified in IEC 68-1 for not less than 1 h and not more than 24 h before final measurements are made. |
| 81 | B.1 Dimensions relevant to mounting and mating conditions of the special contacts (plug-in direction) The following dimensions have been derived from dimensions specified in 5.2.3, Table 11 and 5.3.3, Table 25. They are only given… In the event of conflict between the dimensions stated here and those specified in clause 5, the dimensions in clause 5 have precedence. Figure B.1 – Mating conditions (plug-in direction) for special contacts |
| 82 | B.2 Insertion – extraction The special contacts are front release/rear removal styles. To remove them from the connector body a suitable tool shall be used. An example of a tool is given in the following figure: Figure B.2 – Example of a tool used for insertion and extraction B.3 Survey of special contacts for use with connectors Style M Table B.1 – Survey of special contacts for use with connectors Type of special contact Special contacts for free connectors (connectors Style M having male contacts) Special contacts for fixed connectors (connectors Style M having female contacts) Coaxial For board-mounted connectors, terminations for printed boards with nominal thickness up to 1,6 mm Terminations for coaxial cables Terminations for coaxial cables High current For board-mounted connectors, terminations for printed boards with nominal thickness up to 1,6 mm Terminations for wires/cables Terminations for wires/cables High voltage For board-mounted connectors, terminations for printed boards with nominal thickness up to 1,6 mm Under consideration Under consideration Terminations for wires/cables Terminations for wires/cables Under consideration Fibre optics For fibre optic cables Under consideration Under consideration For fibre optic cables |
| 83 | ! C.1 Object The object of this test is to describe the method to measure the inductance of the upper and lower ground shields for the free board style W connector. C.2 Equipment Commercially available impedance analyzers and test probes are recommended as they provide a high degree of accuracy. Inductance bridges may also be used. C.3 Specimen preparation C.3.1 The shield shall be assembled to the connector housing. C.3.2 The connector shall be unmated and unmounted for the test. C.4 Test method C.4.1 The measurements shall be performed at a frequency of 1 MHz. C.4.2 The test probes shall be placed at a pair of measuring points (see Figure C.1). Measurements shall be taken at the end pos… C.5 Documentation The data sheets shall contain the following (as a minimum): C.5.1 Title of test C.5.2 Description of test specimen C.5.3 Test equipment used C.5.4 Measurements (for each frequency) C.5.5 Technician name and date of measurements C.5.6 Temperature and humidity of the test environment Figure C.1 – Inductance test measuring points ” |
| 84 | This European Standard incorporates by dated or undated reference, provisions from other publications. These normative reference… Publication Year Title EN/HD Year IEC 60068-1 1988 Environmental testing Part 1: General and guidance EN 60068-1a 1994 IEC 60068-2-60 1990 Part 2: Tests – Test Ke: Corrosion tests in artificial atmosphere at very low concentration of polluting gas(es) – – IEC 60097 1991 Grid systems for printed circuits EN 60097 1993 IEC 60194 1988 Terms and definitions for printed circuits HD 142 S3 1991 IEC 60326-3 1991 Printed boards Part 3: Design and use of printed boards – – IEC 60352-1 1983 Solderless connections Part 1: Solderless wrapped connections General requirements, test methods and practical guidance EN 60352-1b 1994 IEC 60352-4 1994 Part 4: Solderless non-accessible insulation displacement connections – General requirements, test methods and practical guidance EN 60352-4 1994 IEC 60410 1973 Sampling plans and procedures for inspection by attributes – – IEC 60512-1 1994 Electromechanical components for electronic equipment – Basic testing procedures and measuring methods Part 1: General EN 60512-1 1994 IEC 60512-2 1985 Part 2: General examination, electrical continuity and contact resistance tests, insulation tests and voltage stress tests – – A1 1994 IEC 60512-3 1976 Part 3: Current-carrying capacity tests – – IEC 60512-4 1976 Part 4: Dynamic stress tests – – IEC 60512-5 1992 Part 5: Impact tests (free components), static load tests (fixed components), endurance tests and overload tests – – IEC 60512-6 1984 Part 6: Climatic tests and soldering tests – – IEC 60512-7 1993 Part 7: Mechanical operating tests and sealing tests – – a EN 60068-1 includes the corrigendum October 1988 and A1:1992 to IEC 60068-1. b EN 60352-1 is superseded by EN 60352-1:1997, which is based on IEC 60352-1:1997. |
| 85 | Publication Year Title EN/HD Year IEC 60512-8 1993 Part 8: Connector tests (mechanical) and mechanical tests on contacts and terminations – – IEC 60512-9 1992 Part 9: Miscellaneous tests – – IEC 60603-1 1991 Connectors for frequencies below 3 MHz for use with printed boards Part 1: Generic specification – General requirements and guide for the preparation of detail specifications, with assessed quality + A1 1992 EN 60603-1 1998 IEC 60760 1989 Flat, quick-connect terminations – – A1 1993 IEC 60999-1 (mod) 1990 Connecting devices – Safety requirements for screw-type and screwless-type clamping units for electrical copper conductors Part 1: General requirements and particular requirements for conductors from 0,5 mm2 up to 35 mm2 (included) EN 60999-1 + corr. March 1993 1997 ISO 272 1982 Fasteners – Hexagon Products – Width across flats – – ISO 468 1982 Surface roughness – Parameters, their values and general rules for specifying requirements – – IEC QC 001002 1986 Rules of Procedure of the IEC Quality Assessment System for Electronic Components (IECQ) – – A2 1994 |
| 86 | BS EN 60603-2:1998 IEC 60603-2: 1995 QC 010000XX0002: 1995 BSI 389 Chiswick High Road London W4 4AL BSI – British Standards Institution BSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter. Revisions British Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions. It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an ina… BSI offers members an individual updating service called PLUS which ensures that subscribers automatically receive the latest editions of standards. Buying standards Orders for all BSI, international and foreign standards publications should be addressed to Customer Services. Tel: 020 8996 9001. Fax: 020 8996 7001. In response to orders for international standards, it is BSI policy to supply the BSI implementation of those that have been published as British Standards, unless otherwise requested. Information on standards BSI provides a wide range of information on national, European and international standards through its Library and its Technical… Subscribing members of BSI are kept up to date with standards developments and receive substantial discounts on the purchase pri… Copyright Copyright subsists in all BSI publications. BSI also holds the copyright, in the UK, of the publications of the internationalsta… This does not preclude the free use, in the course of implementing the standard, of necessary details such as symbols, and size,… If permission is granted, the terms may include royalty payments or a licensing agreement. Details and advice can be obtained from the Copyright Manager. Tel: 020 8996 7070. |
