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BS EN 60745-1:2009+A11:2010:2011 Edition

$215.11

Hand-held motor-operated electric tools. Safety – General requirements

Published By Publication Date Number of Pages
BSI 2011 166
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This part of IEC 60745 deals with the safety of hand-held motor-operated or magnetically driven electric tools, the rated voltage of the tools being not more than 250 V for single-phase a.c. or d.c. tools, and 440 V for three-phase a.c. tools.

So far as is practicable, this standard deals with the common hazards presented by hand-held tools which are encountered by all persons in the normal use and reasonably foreseeable misuse of the tools.

Tools with an electric heating element are within the scope of this standard. They should also comply with relevant parts of IEC 60335.

Requirements for motors not isolated from the supply, and having basic insulation not designed for the rated voltage of the tools, are given in Annex B. Requirements for rechargeable battery-powered motor-operated or magnetically driven tools and the battery packs for such tools are given in Annex K. Those for such tools that are also operated and/or charged directly from the mains or a non-isolated source are given in Annex L.

Hand-held electric tools, hereinafter referred to as tools, which can be mounted on a support or working stand for use as fixed tools without any alteration of the tool itself, are within the scope of this standard. Requirements for such supports or working stands are given in Annex M.

This standard does not apply to:

  • hand-held tools intended to be used in the presence of explosive atmosphere (dust, vapour or gas);

  • hand-held tools used for preparing and processing food;

  • hand-held tools for medical purposes (IEC 60601);

  • heating tools which are covered by IEC 60335-2-45;

  • tools intended to be used with cosmetics or pharmaceutical products.

For hand-held tools intended to be used in vehicles or on board ships or aircraft, additional requirements may be necessary.

For hand-held tools intended to be used in tropical countries, special requirements may be necessary.

NOTE Attention is drawn to the fact that in many countries, additional requirements are specified by the national health authorities, the national authorities responsible for the protection of labour, the national water supply authorities, etc.

PDF Catalog

PDF Pages PDF Title
7 CONTENTS
10 INTRODUCTION
11 1 Scope
12 2 Normative references
14 3 Terms and definitions
21 4 General requirements
5 General conditions for the tests
23 6 Void
7 Classification
35 8 Marking and instructions
44 9 Protection against access to live parts
46 10 Starting
11 Input and current
12 Heating
48 Table 1 – Maximum normal temperature rises
50 13 Leakage current
51 14 Moisture resistance
54 15 Electric strength
55 Table 2 – Test voltages
56 16 Overload protection of transformers and associated circuits
57 17 Endurance
58 18 Abnormal operation
63 19 Mechanical hazards
64 20 Mechanical strength
65 Table 4 – Impact energies
Table 5 – Test torques
66 21 Construction
74 22 Internal wiring
75 23 Components
78 24 Supply connection and external flexible cords
79 Table 6 – Minimum cross-sectional area of supply cord
82 Table 7 – Pull and torque value
85 25 Terminals for external conductors
86 Table 8 – Nominal cross-sectional area of conductors
88 26 Provision for earthing
90 27 Screws and connections
91 Table 9 – Torque for testing screws and nuts
92 28 Creepage distances, clearances and distances through insulation
93 Table 10 – Minimum creepage distances and clearances
96 29 Resistance to heat, fire and tracking
97 30 Resistance to rusting
98 31 Radiation, toxicity and similar hazards
99 Figure 1 – Standard test finger
100 Figure 2 – Test pin
Figure 3 – Diagram for leakage current measurement at operating temperature for single-phase connection and three-phase tools suitable for single-phase supply
101 Figure 4 – Diagram for leakage current measurement at operating temperature for three-phase connection
Figure 5 – Ball-pressure test apparatus
102 Figure 6 – Schematic representation of cord anchorages
103 Figure 7 – Test fingernail
104 Figure 8 – Examples of parts of earthing terminals
105 Figure 9 – Flexing test apparatus
106 Figure 10 – Circuit for measuring leakage currents
Figure 11 – Example of an electronic circuit with low-power points
109 Annex A (normative) Measurement of creepage distances and clearances
110 Figure A.1a – Clearance gap for parallel sided and V-shaped groove
111 Figure A. 1b – Clearance gap for rib and uncemented joint with groove
112 Figure A.1c – Clearance gap for uncemented joint and diverging-sided groove
113 Figure A.1d – Clearance gap between wall and screw
114 Annex B (normative) Motors not isolated from the supply mains and having basic insulation not designed for the rated voltage of the tool
115 Figure B.1 – Simulation of defects
116 Annex C Void
117 Annex D Void
118 Annex E Void
119 Annex F (normative) Needle-flame test
120 Annex G (normative) Proof tracking test
121 Annex H Void
122 Annex I (normative) Switches
125 Annex J (informative) Selection and sequence of the tests of Clause 29
126 Annex K (normative) Battery tools and battery packs
130 Table K.1 – Maximum normal temperature rises for battery tools
135 Table K.2 – Minimum creepage distances and clearances between parts of opposite polarity
136 Figure K.1 – Measurement of clearances
137 Annex L (normative) Battery tools and battery packs provided with mains connection or non-isolated sources
146 Table L.1 – Minimum creepage distances and clearances between parts of opposite polarity
148 Figure L.1 – Measurement of clearances
149 Annex M (normative) Safety of working stands for operation with hand-held motor-operated electric tools
156 Annex N (informative) Rules for routine tests
157 Table N.1 – Test voltages for the electric strength test
163 Bibliography
BS EN 60745-1:2009+A11:2010
$215.11