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BS EN 62040-3:2011:2012 Edition

$215.11

Uninterruptible power systems (UPS) – Method of specifying the performance and test requirements

Published By Publication Date Number of Pages
BSI 2012 110
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IEC 62040-3:2011 applies to movable, stationary and fixed electronic uninterruptible power systems (UPS) that deliver single or three phase fixed frequency a.c. output voltage not exceeding 1 000 V a.c. and that incorporate an energy storage system, generally connected through a d.c. link. This standard is intended to specify performance and test requirements of a complete UPS and not of individual UPS functional units. The individual UPS functional units are dealt with in IEC publications referred to in the bibliography that apply so far that they are not in contradiction with this standard. The primary function of the UPS covered by this standard is to ensure continuity of an a.c. power source. The UPS may also serve to improve the quality of the power source by keeping it within specified characteristics. UPS have been developed over a wide range of power, from less than hundred watts to several megawatts, to meet requirements for availability and quality of power to a variety of loads. Refer to Annexes A and B for information on typical UPS configurations and topologies. This standard also covers UPS test and performance when power switches form integral part of a UPS and are associated with its output. Included are interrupters, bypass switches, isolating switches, and tie switches. These switches interact with other functional units of the UPS to maintain continuity of load power. This standard does not cover: – conventional a.c. input and output distribution boards or d.c. boards and their associated switches (e.g. switches for batteries, rectifier output or inverter input); – stand-alone static transfer systems covered by IEC 62310-3; – systems wherein the output voltage is derived from a rotating machine. NOTE 1 This standard recognises that power availability to information technology (IT) equipment represents a major UPS application. The UPS output characteristics specified in this standard are therefore also aimed at ensuring compatibility with the requirements of IT equipment. This, subject any limitation stated in the manufacturer’s declaration, includes requirements for steady state and transient voltage variation as well as for the supply of both linear and non-linear load characteristics of IT equipment. NOTE 2 Test loads specified in this standard simulate both linear and non-linear load characteristics. Their use is prescribed with the objective of verifying design and performance, as declared by the manufacturer, and also of minimising any complexity and energy consumption during the tests. NOTE 3 This standard is aimed at 50 Hz and 60 Hz applications but does not exclude other frequency applications within the domain of IEC 60196. This is subject to an agreement between manufacturer and purchase in respect to any particular requirements arising. NOTE 4 Single phase and three-phase voltage UPS covered by this standard include without limitation UPS supplying single-phase, two-wire; single-phase, three-wire; two-phase, three-wire, three-phase, three-wire and three-phase, four-wire loads. This second edition cancels and replaces first edition published in 1999 and constitutes a technical revision. The significant technical changes are: – reference test load – definition and application revised (3.3.5 and 6.1.1.3); – test schedule – presented as a single table grouped by revised type and routine tests (see 6.1.6, Table 3); – dynamic output voltage performance characteristics – guidance to measure – addition (Annex H); – UPS efficiency – requirements and methods of measure – addition (Annexes I and J); – functional availability – guidance for UPS reliability integrity level classification – addition (Annex K).

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8 English

CONTENTS
12 1 Scope
13 2 Normative references
14 3 Terms and definitions
3.1 Systems and components
18 3.2 Performance of systems and components
22 3.3 Specified values –
General
26 3.4 Input values
28 3.5 Output values
30 4 Environmental conditions
4.1 Introduction
4.2 Normal conditions
31 Tables

TableĀ 1 ā€“ Power derating factors for use at altitudes above 1Ā 000Ā m
32 4.3 Unusual conditions
5 Electrical conditions, performance and declared values
5.1 General
33 5.2 UPS input specification
34 Table 2 ā€“ Compatibility levels for individual harmonic voltages in low voltage networks
35 5.3 UPS output specification
38 Figures

FigureĀ 1 ā€“ Typical ā€œnonsinusoidalā€ output voltage waveform
39 Figure 2 ā€“ CurveĀ 1 ā€“ Dynamic output performance classificationĀ 1
40 Figure 3 ā€“ Curve 2 ā€“ Dynamic output performance classificationĀ 2
Figure 4 ā€“ CurveĀ 3 ā€“ Dynamic output performance classificationĀ 3
41 5.4 Stored energy specification
42 5.5 UPS switch specification
5.6 Communication circuits
43 6 UPS tests
6.1 Summary
44 Table 3 ā€“ UPS test schedule
46 6.2 Routine test procedure
48 6.3 Site test procedure
6.4 Type test procedure (electrical)
55 FigureĀ 5 ā€“ Linear load test method
57 FigureĀ 6 ā€“ Reference non-linear load test method
59 6.5 Type test procedure (environmental)
60 TableĀ 4 ā€“ Free fall testing
62 6.6 UPS functional unit tests (where not tested as a complete UPS)
63 Annex A (informative)
Uninterruptible power system (UPS) configurations
64 Figure A.1 ā€“ Single UPS ā€“ Basic
FigureĀ A.2 ā€“ Single UPS with bypass
65 FigureĀ A.3 ā€“ Parallel UPS with common bypass
66 FigureĀ A.4 ā€“ Parallel UPS with distributed bypass
67 FigureĀ A.5 ā€“ Standby redundant UPS
FigureĀ A.6 ā€“ Dual bus UPS
68 FigureĀ A.7 ā€“ Standby redundant dual bus UPS
69 Annex B (informative)
Topologies ā€“ Uninterruptible power system (UPS)
FigureĀ B.1 ā€“ Double conversion topology
70 FigureĀ B.2 ā€“ Line-interactive topology
71 FigureĀ B.3 ā€“ Standby topology
72 Annex C (informative)
UPS switch applications
FigureĀ C.1 ā€“ UPS interrupter
FigureĀ C.2 ā€“ UPS interrupters in parallel UPS application
73 Figure C.3 ā€“ UPS interrupters in split load application
FigureĀ C.4 ā€“ Bypass transfer switch
74 FigureĀ C.5 ā€“ Isolation of bypass transfer switch
FigureĀ C.6 ā€“ Isolation of interrupters
75 FigureĀ C.7 ā€“ Isolation switches with interrupter function
FigureĀ C.8 ā€“ Internal maintenance bypass switch
FigureĀ C.9 ā€“ External maintenance bypass switch
76 FigureĀ C.10 ā€“ Tie switch in dual bus application
FigureĀ C.11 ā€“ Tie switches in triple bus application
77 FigureĀ C.12 ā€“ Multiple function bypass, interrupter and isolation switch
78 Annex D (informative)
Purchaser specification guidelines
80 Table D.1 ā€“ UPS technical data ā€“ Manufacturerā€™s declaration
85 Annex E (normative)
Reference nonlinear load
FigureĀ E.1 ā€“ Reference nonlinear load
87 Annex F (informative)
Information on backfeed protection
88 Annex G (normative) Input mains failure ā€“
Test method
FigureĀ G.1 ā€“ Connection of test circuit
89 Annex H (informative)Dynamic output performance ā€“
Measurement techniques
90 Figure H.1 ā€“ Example: instantaneous voltage variation in compliancewith curve 1 of Figure 2
91 Annex I (informative)
UPS Efficiency values
92 Table I.1 ā€“ Efficiency for UPS rated from 0,3 kVA to less than 10,0 kVA
with classification ā€œVFI ā€“ Sā€¦”
Table I.2 ā€“ Efficiency for UPS rated from 0,3 kVA to less than 10,0 kVA
with classification VI and VFI, except “VFI ā€“ Sā€¦ā€
93 Table I.3 ā€“ Efficiency for UPS rated from 0,3 kVA to less than 10,0 kVA
with classification VFD
Table I.4 ā€“ Efficiency for UPS rated from 10,0 kVA (inclusive) and above
with classification ā€œVFI ā€“ Sā€¦”
94 Table I.5 ā€“ Efficiency for UPS rated from 10,0 kVA (inclusive)
and above with classification VI and VFI, except “VFI ā€“ Sā€¦ā€
Table I.6 ā€“ Efficiency for UPS rated from 10,0 kVA (inclusive)
and above with classification VFD
95 Table I.7 ā€“ UPS efficiency allowances for input or output isolation transformer
Table I.8 ā€“ UPS efficiency allowances for input harmonic current filtering
96 Figure I.1 ā€“ Example of VFI-S stand-by allowance
97 Figure I.2 ā€“ Example of VFI-S duty allowance
98 Figure I.3 ā€“ Example of VFI-S stand-by and duty allowance
99 Figure I.4 ā€“ Example of VFD duty allowance calculation
100 Annex J (normative) UPS efficiency ā€“
Methods of measurement
103 Annex K (informative)
UPS functional availability
Table K.1 ā€“ Reliability integrity levels for UPS
104 Figure K.1 ā€“ Reliability % over time
105 Figure K.2 ā€“ Maintainability % over time
106 Bibliography
BS EN 62040-3:2011
$215.11