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BS EN 62282-3-100:2012

$215.11

Fuel cell technologies – Stationary fuel cell power systems. Safety

Published By Publication Date Number of Pages
BSI 2012 82
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This part of IEC 62282 applies to stationary packaged, self-contained fuel cell power systems or fuel cell power systems comprised of factory matched packages of integrated systems which generate electricity through electrochemical reactions.

This standard applies to systems

  • intended for electrical connection to mains direct, or with a transfer switch, or to a stand – alone power distribution system;

  • intended to provide AC or DC power;

  • with or without the ability to recover useful heat;

  • intended for operation on the following input fuels

    1. natural gas and other methane rich gases derived from renewable (biomass) or fossil fuel sources, for example, landfill gas, digester gas, coal mine gas;

    2. fuels derived from oil refining, for example, diesel, gasoline, kerosene, liquefied petroleum gases such as propane an d butane;

    3. alcohols, esters, ethers, aldehydes, ketones, Fischer-Tropsch liquids and other suitable hydrogen-rich organic compounds derived from renewable (biomass) or fossil fuel sources, for example, methanol, ethanol, di-methyl ether, biodiesel;

    4. hydrogen, gaseous mixtures containing hydrogen gas, for example, synthesis gas, town gas.

This standard does not cover:

  • micro fuel cell power systems;

  • portable fuel cell power systems;

  • propulsion fuel cell power systems.

NOTE For special application such as “marine auxiliary power” , additional requirements may be given by the relevant marine ship register standard.

This standard is applicable to stationary fuel cell power systems intended for indoor and outdoor commercial, industrial and residential use in non-hazardous (unclassified) areas.

This standard contemplates all significant hazards, hazardous situations and events, with the exception of those associated with environmental compatibility (installation conditions), relevant to fuel cell power systems, when they are used as intended and under the conditions foreseen by the manufacturer.

This standard deals with conditions that can yield hazards on the one hand to persons, and on the other to damage outside the fuel cell system only. Protection against damage to the fuel cell system internals is not addressed in this standard, provided it does not lead to hazards outside the fuel cell system.

The requirements of this standard are not intended to constrain innovation. When considering fuels, materials, designs or constructions not specifically dealt with in this standard, these alternatives shall be evaluated as to their ability to yield levels of safety and performance equivalent to those prescribed by this standard.

PDF Catalog

PDF Pages PDF Title
9 CONTENTS
14 1 Scope
15 2 Normative references
17 3 Terms and definitions
22 4 Safety requirements and protective measures
4.1 General safety strategy
23 4.2 Physical environment and operating conditions
4.2.1 General
4.2.2 Electrical power input
4.2.3 Physical environment
4.2.4 Fuel input
4.2.5 Water input
24 4.2.6 Vibration, shock and bump
4.2.7 Handling, transportation, and storage
4.2.8 System purging
4.3 Selection of materials
25 4.4 General requirements
26 Tables
Table 1 – Allowable surface temperatures rises
27 4.5 Pressure equipment and piping
4.5.1 Pressure equipment
4.5.2 Piping systems
28 4.5.3 Flue gas venting
29 4.5.4 Gas-conveying parts
4.6 Protection against fire or explosion hazards
4.6.1 Prevention against fire and explosion hazards in fuel cell power systems provided with cabinets
31 4.6.2 Prevention of fire and explosion hazards in burners
33 4.6.3 Prevention of fire and explosion hazards in catalytic fuel oxidation systems (catalytic burners)
34 4.7 Electrical safety
4.8 Electromagnetic compatibility (EMC)
4.9 Control systems and protective components
4.9.1 General requirements
4.9.2 Control systems
37 4.9.3 Protective components
38 4.10 Pneumatic and hydraulic powered equipment
4.11 Valves
4.11.1 Shut-off valves
4.11.2 Fuel valves
39 4.12 Rotating equipment
4.12.1 General requirements
4.12.2 Compressors
4.12.3 Pumps
40 4.13 Cabinets
4.14 Thermal insulating materials
41 4.15 Utilities
4.15.2 Water supply
4.15.3 Fuel gas supply
4.15.4 Electrical connections
43 4.16 Installation and maintenance
4.16.1 Installation
4.16.2 Maintenance
5 Type tests
5.1 General requirements
44 5.1.1 Operating parameters for tests
45 5.2 Test fuels
46 5.3 Basic test arrangements
5.4 Leakage tests
5.4.1 General
5.4.2 Pneumatic leakage tests
48 5.4.3 Hydrostatic leakage tests
Table 2 – Leakage test requirements
49 5.5 Strength tests
5.5.1 General
5.5.2 Pneumatic strength tests
50 5.5.3 Hydrostatic strength test
Table 3 – Ultimate strength test requirements
51 5.6 Normal operation type test
5.7 Electrical overload test
5.8 Shutdown parameters
5.9 Burner operating characteristics tests
5.9.1 General
5.9.2 General testing
52 5.9.3 Limit testing
5.10 Automatic control of burners and catalytic oxidation reactors
5.10.1 General
5.10.2 Automatic ignition control burners
55 5.10.3 Automated control of catalytic oxidation reactors
5.11 Exhaust gas temperature test
5.12 Surface and component temperatures
56 5.13 Wind tests
5.13.1 General
5.13.2 Wind source calibration procedure for winds directed perpendicular to the wall
57 5.13.3 Verification of operation of outdoor fuel cell power systems under wind conditions
Figure 2 – Test wall with static pressure ports and vent terminal locations
Table 4 – Wind calibration
58 5.13.4 Verification of operation of indoor fuel cell power systems vented horizontally through an outside wall
Figure 3 – Vent test wall
59 Figure 4 – Piezo ring and details of typical construction
60 5.13.5 Carbon monoxide (CO) and flammable gas components emissions under wind – Indoor units
5.13.6 Carbon monoxide (CO) and flammable gas components emissions under wind – Outdoor units
61 5.14 Rain test
5.15 Emissions
5.15.1 General
5.15.2 Carbon monoxide (CO) and flammable gas emissions
62 5.15.3 Normal conditions
5.16 Blocked condensate line test
5.17 Condensate discharge test
63 5.18 Electrical safety tests
5.19 EMC test
5.20 Vent system leakage test
64 5.21 Leakage tests (repeat)
6 Routine tests
65 7 Marking, labelling and packaging
7.1 General requirements
7.2 Fuel cell power system marking
66 7.3 Marking of components
7.4 Technical documentation
7.4.1 General
7.4.2 Installation manual
67 7.4.3 User’s information manual
68 Figure 5 – Safety precautions for odorized gas-fuelled systems
69 Figure 6 – Safety precautions for odorant-free gas fuelled systems
Figure 7 – Safety precautions for liquid fuelled systems
70 7.4.4 Operating manual
71 7.4.5 Maintenance manual
72 Annex A (informative) Significant hazards, hazardous situations and events dealt with in this standard
Table A.1 – Hazardous situations and events
74 Annex B (informative) Carburization and material compatibility for hydrogen service
80 Bibliography
BS EN 62282-3-100:2012
$215.11