BS EN 62282-4-101:2014
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Fuel cell technologies – Fuel cell power systems for propulsion other than road vehicles and auxiliary power units (APU). Safety of electrically powered industrial trucks
Published By | Publication Date | Number of Pages |
BSI | 2014 | 58 |
1.1 This part of IEC 62282 covers safety requirements for fuel cell power systems intended to be used in electrically powered industrial trucks.
1.2 This standard is limited to electrically powered industrial trucks and is applicable to material-handling equipment, e.g. forklifts.
1.3 This standard applies to gaseous hydrogen-fuelled fuel cell power systems and direct methanol fuel cell power systems for electrically powered industrial trucks.
1.4 The following fuels are considered within the scope of this standard:
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gaseous hydrogen
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methanol.
1.5 This standard covers the fuel cell power system as defined in 3.8 and Figure 1.
1.6 This standard applies to d.c. type fuel cell power systems, with a rated output voltage not exceeding 150 V d.c. for indoor and outdoor use.
1.7 This standard covers fuel cell power systems whose fuel source container is permanently attached to either the industrial truck or the fuel cell power system.
1.8 The following are not included in the scope of this standard:
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detachable type fuel source containers;
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hybrid trucks that include an internal combustion engine;
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reformer-equipped fuel cell power systems;
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fuel cell power systems intended for operation in potentially explosive atmospheres;
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fuel storage systems using liquid hydrogen.
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PDF Catalog
PDF Pages | PDF Title |
---|---|
10 | English CONTENTS |
13 | INTRODUCTION |
14 | 1 Scope |
15 | 2 Normative references Figures Figure 1 – Fuel cell power systems for industrial trucks |
18 | 3 Terms and definitions |
22 | 4 Construction requirements for safety 4.1 General |
23 | 4.2 Hydrogen and other fluid containing parts 4.2.1 General 4.2.2 Piping, hoses, tubing and fittings |
24 | 4.2.3 Hydrogen pressure vessels |
25 | 4.2.4 Metal hydride container 4.2.5 Methanol fuel tank |
26 | 4.3 Over-pressure and thermal protection |
27 | Figure 2 – Example of a diagram with vent system covering components downstream of the regulator Figure 3 – Example of a diagram with vent system covering all components |
28 | 4.4 Regulators 4.5 Operating and shut-off valves 4.6 Filters Figure 4 – Example of a diagram with vent system covering all components in a multiple storage tank system |
29 | 4.7 Pumps and compressors 4.8 Electrically operated pressure sensing and controlling devices 4.9 Ventilation to prevent the build up of flammable gases and vapours |
30 | 4.10 Electrostatic discharge (ESD) |
31 | 4.11 Discharges including methanol emissions and waste materials 4.12 Enclosures 4.13 Fuel cell power system electrical components 4.13.1 General |
32 | 4.13.2 Internal wiring Tables Table 1 – Appliance-wiring material |
33 | 4.13.3 External wiring 4.13.4 Emergency switching off requirements (disconnection) for connections for fuel cell power system |
34 | 4.13.5 Switches and motor controllers 4.13.6 Transformers and power supplies 4.13.7 Inverters, converters and controllers 4.13.8 Lamps and lampholders 4.13.9 Energy storage components |
35 | 4.13.10 Electrical insulation 4.13.11 Limited power circuit |
36 | 4.13.12 Electrical spacings |
37 | 4.13.13 Separation of circuits Table 2 – Spacings |
38 | 4.14 Control circuits 4.14.1 Safety controls 4.14.2 Start 4.15 Safety/hazard analysis 5 Performance requirements for safety and type tests 5.1 General 5.2 Vibration test 5.2.1 General |
39 | 5.2.2 Vertical axis test 5.2.3 Longitudinal and lateral axes tests 5.3 Fuel container securement test 5.4 Endurance test 5.5 External leakage test 5.5.1 External leakage – Hazardous gas containing portions (determination of dilution boundary) |
40 | 5.5.2 External leakage – Hazardous liquid containing portions 5.6 Ultimate strength test 5.6.1 Ultimate strength – Hazardous liquids and pressurized parts 5.6.2 Ultimate strength – Hazardous gas and pressurized parts 5.6.3 Ultimate strength -Fuel cell modules 5.7 Potential failure modes test |
41 | 5.8 Temperature test Table 3 – Temperature rise limits |
43 | 5.9 Continuity test 5.10 Touch current test |
44 | 5.11 Dielectric voltage – Withstand test Figure 5 – Measuring network, touch current weighted for perception or reaction Figure 6 – Diagram for touch current measurement test |
45 | 5.12 Non-metallic tubing test for accumulation of static electricity 5.12.1 Passing criteria 5.12.2 Test method 5.13 Limited power circuit test |
46 | 5.14 Maximum VA test 5.15 Abnormal operation test – Electric equipment failures Table 4 – Limits for inherently limited power sources Table 5 – Limits for power sources not inherently limited (overcurrent protection required) |
47 | 5.16 Emission of effluents test (only for methanol fuel cells) 5.17 Environmental test 5.17.1 General 5.17.2 Rain test Table 6 – Emission rate limits |
48 | 5.17.3 Test of equipment – Exposure to wind 5.18 Enclosure tests 5.18.1 Enclosure loading test 5.18.2 Test for thermoplastic enclosures 5.19 20 mm moulded part needle flame test for thermoplastic materials |
49 | 5.20 Marking plate adhesion test 5.21 Test for elastomeric seals, gaskets and tubing 5.21.1 General 5.21.2 Accelerated air-oven aging test 5.21.3 Cold temperature exposure test 5.21.4 Immersion test |
50 | 5.22 Test for permeation of non-metallic tubing and piping 5.23 Test for electrical output leads 6 Routine tests 6.1 Dielectric voltage-withstand test 6.2 External leakage 7 Markings |
51 | 8 Instructions 8.1 General 8.2 Maintenance instructions |
52 | 8.3 Operating instructions 8.4 Installation instructions |
53 | Annex A (informative) Comparison of pressure terms Table A.1 – Comparison table of pressure terms |
54 | Bibliography |