BS EN IEC 60079-0:2018
$215.11
Explosive atmospheres – Equipment. General requirements
Published By | Publication Date | Number of Pages |
BSI | 2018 | 156 |
This part of IEC 60079 specifies the general requirements for construction, testing and marking of Ex Equipment and Ex Components intended for use in explosive atmospheres.
The standard atmospheric conditions (relating to the explosion characteristics of the atmosphere) under which it may be assumed that Ex Equipment can be operated are:
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temperature –20 °C to +60 °C;
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pressure 80 kPa (0,8 bar) to 110 kPa (1,1 bar); and
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air with normal oxygen content, typically 21 % v/v.
This part of IEC 60079 and other standards supplementing this standard specify additional test requirements for Ex Equipment operating outside the standard temperature range, but further additional consideration and additional testing may be required for Ex Equipment operating outside the standard atmospheric pressure range and standard oxygen content. Such additional testing may be particularly relevant with respect to Types of Protection that depend on quenching of a flame such as ‘flameproof enclosures “d”’ (IEC 60079-1) or limitation of energy, ‘intrinsic safety “i”’ (IEC 60079-11).
NOTE 1 Although the standard atmospheric conditions above give a temperature range for the atmosphere of -20 °C to +60 °C, the normal ambient temperature range for the Ex Equipment is –20 °C to +40 °C, unless otherwise specified and marked. See 5.1.1. It is considered that –20 °C to +40 °C is appropriate for many items of Ex Equipment and that to manufacture all Ex Equipment to be suitable for a standard atmosphere upper ambient temperature of +60 °C would place unnecessary design constraints.
NOTE 2 Requirements given in this standard result from an ignition hazard assessment made on equipment. The ignition sources taken into account are those found associated with this type of equipment, such as hot surfaces, electromagnetic radiation, mechanically generated sparks, mechanical impacts resulting in thermite reactions, electrical arcing and static electric discharge in normal industrial environments.
NOTE 3 Where an explosive gas atmosphere and a combustible dust atmosphere are, or can be, present at the same time, the simultaneous presence of both often warrants additional protective measures. Additional guidance on the use of Ex Equipment in hybrid mixtures (mixture of a flammable gas or vapour with a combustible dust or combustible flyings) is given in IEC 60079-14.
IEC 60079 does not specify requirements for safety, other than those directly related to the explosion risk.
Ignition sources like adiabatic compression, shock waves, exothermic chemical reaction, selfignition of dust, naked flames and hot gases/liquids, are not addressed by this standard.
NOTE 4 Although outside the scope of this standard, such equipment would typically be subjected to a hazard analysis that identifies and lists all of the potential sources of ignition by the equipment and the measures to be applied to prevent them becoming effective. See ISO/IEC 80079-36.
This document is supplemented or modified by the following parts and technical specifications:
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IEC 60079-1: Gas – Flameproof enclosures “d”;
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IEC 60079-2: Gas and dust – Pressurized enclosure “p”;
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IEC 60079-5: Gas – Powder filling “q”;
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IEC 60079-6: Gas – Liquid immersion “o”;
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IEC 60079-7: Gas – Increased safety “e”;
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IEC 60079-11: Gas and dust – Intrinsic safety “i”;
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IEC 60079-13: Gas and dust – Equipment protection by pressurized room “p” & artificially ventilated room “v”;
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IEC 60079-15: Gas – Type of protection “n”;
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IEC 60079-18: Gas and dust – Encapsulation “m”;
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IEC 60079-25: Gas and dust – Intrinsically safe electrical systems
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IEC 60079-26: Gas – Equipment with equipment protection level (EPL) Ga
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IEC 60079-28: Gas and dust – Protection of equipment and transmission systems using optical radiation
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IEC 60079-29-1: Gas detectors – Performance requirements of detectors for flammable gases
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IEC 60079-29-4: Gas detectors – Performance requirements of open path detectors for flammable gases
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IEC/IEEE 60079-30-1: Gas and dust – Electrical resistance trace heating – General and testing requirements.
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IEC 60079-31: Dust – Protection by enclosure “t”
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IEC 60079-33: Gas and dust – Special protection “s”
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IEC 60079-35-1: Caplights for use in mines susceptible to firedamp – General requirements – Construction and testing in relation to the risk of explosion
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IEC TS 60079-39: Gas – Intrinsically safe systems with electronically controlled spark duration limitation
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IEC TS 60079-40: Gas – Requirements for process sealing between flammable process fluids and electrical systems
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ISO 80079-36: Gas and dust – Non-electrical equipment for explosive atmospheres – Basic method and requirements
This document, along with the additional parts of IEC 60079 mentioned above, is not applicable to the construction of
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electromedical apparatus,
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shot-firing exploders,
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test devices for exploders, and
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shot-firing circuits.
PDF Catalog
PDF Pages | PDF Title |
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2 | undefined |
19 | English CONTENTS |
25 | FOREWORD |
32 | 1 Scope |
33 | 2 Normative references |
35 | 3 Terms and definitions |
37 | Figures Figure 1 – Typical battery examples |
38 | Figure 2 – Typical battery compartment |
39 | Figure 3 – Typical replaceable battery pack |
53 | 4 Equipment grouping 4.1 General 4.2 Group I 4.3 Group II 4.4 Group III |
54 | 4.5 Equipment for a particular explosive gas atmosphere 5 Temperatures 5.1 Environmental influences 5.1.1 Ambient temperature 5.1.2 External source of heating or cooling 5.2 Service temperature Tables Table 1 – Ambient temperatures in service and additional marking |
55 | 5.3 Maximum surface temperature 5.3.1 Determination of maximum surface temperature 5.3.2 Limitation of maximum surface temperature Table 2 – Classification of maximum surface temperatures for Group II electrical equipment |
56 | 5.3.3 Small component temperature for Group I or Group II electrical equipment |
57 | 5.3.4 Component temperature of smooth surfaces for Group I or Group II electrical equipment Table 3 – Assessment of temperature classification according to component size Table 4 – Assessment of temperature classification Component surface area ≥ 20 mm2 |
58 | 6 Requirements for all equipment 6.1 General 6.2 Mechanical strength of equipment 6.3 Opening times |
59 | 6.4 Circulating currents in enclosures (e.g. of large electric machines) 6.5 Gasket retention 6.6 Electromagnetic and ultrasonic energy radiating equipment 6.6.1 General 6.6.2 Radio frequency sources |
60 | 6.6.3 Ultrasonic sources Table 5 – Threshold power Table 6 – Threshold energy |
61 | 6.6.4 Lasers, luminaires, and other non-divergent continuous wave optical sources 7 Non-metallic enclosures and non-metallic parts of enclosures 7.1 General 7.1.1 Applicability 7.1.2 Specification of materials |
62 | 7.2 Thermal endurance 7.2.1 Tests for thermal endurance |
63 | 7.2.2 Material selection 7.2.3 Alternative qualification of elastomeric sealing O-rings 7.3 Resistance to ultraviolet light |
64 | 7.4 Electrostatic charges on external non-metallic materials 7.4.1 Applicability 7.4.2 Avoidance of a build-up of electrostatic charge for Group I or Group II |
65 | Table 7 – Limitation of surface areas |
66 | 7.4.3 Avoidance of a build-up of electrostatic charge for Group III Table 8 – Maximum diameter or width Table 9 – Limitation of thickness of non-metallic layer Table 10 – Maximum acceptable transferred charge |
67 | 7.5 Attached external conductive parts |
68 | 8 Metallic enclosures and metallic parts of enclosures 8.1 Material composition 8.2 Group I 8.3 Group II Table 11 – Maximum capacitance of unearthed conductive parts |
69 | 8.4 Group III 8.5 Copper Alloys 9 Fasteners 9.1 General |
70 | 9.2 Special fasteners 9.3 Holes for special fasteners 9.3.1 Thread engagement 9.3.2 Tolerance and clearance Figure 4 – Tolerances and clearance for threaded fasteners |
71 | 9.4 Hexagon socket set screws 10 Interlocking devices 11 Bushings 12 (Reserved for future use) 13 Ex Components 13.1 General Figure 5 – Contact surface under head of fastener with a reduced shank |
72 | 13.2 Mounting 13.3 Internal mounting 13.4 External mounting 13.5 Ex Component certificate 14 Connection facilities 14.1 General |
73 | 14.2 Type of protection 14.3 Creepage and clearance 15 Connection facilities for earthing or bonding conductors 15.1 Equipment requiring earthing or bonding 15.1.1 Internal earthing 15.1.2 External bonding 15.2 Equipment not requiring earthing 15.3 Size of protective earthing conductor connection |
74 | 15.4 Size of equipotential bonding conductor connection 15.5 Protection against corrosion 15.6 Secureness of electrical connections 15.7 Internal earth continuity plate 16 Entries into enclosures 16.1 General 16.2 Identification of entries Table 12 – Minimum cross-sectional area of PE conductors |
75 | 16.3 Cable glands 16.4 Blanking elements 16.5 Thread adapters |
76 | 16.6 Temperature at branching point and entry point 16.7 Electrostatic charges of cable sheaths Figure 6 – Cable gland Figure 7 – Conduit entry |
77 | 17 Supplementary requirements for electric machines 17.1 General 17.2 Ventilation 17.2.1 Ventilation openings 17.2.2 Materials for external fans 17.2.3 Cooling fans of rotating electric machines |
78 | 17.2.4 Auxiliary motor cooling fans 17.2.5 Room ventilating fans |
79 | 17.3 Bearings 18 Supplementary requirements for switchgear 18.1 Flammable dielectric 18.2 Disconnectors |
80 | 18.3 Group I – Provisions for locking 18.4 Doors and covers 19 Reserved for future use 20 Supplementary requirements for external plugs, socket outlets and connectors for field wiring connection 20.1 General |
81 | 20.2 Explosive gas atmospheres 20.3 Explosive dust atmospheres 20.4 Energized plugs 21 Supplementary requirements for luminaires 21.1 General 21.2 Covers for luminaires of EPL Mb, EPL Gb, or EPL Db |
82 | 21.3 Covers for luminaires of EPL Gc or EPL Dc 21.4 Sodium lamps 22 Supplementary requirements for caplights and handlights 22.1 Group I caplights 22.2 Group II and Group III caplights and handlights |
83 | 23 Equipment incorporating cells and batteries 23.1 General 23.2 Interconnection of cells to form batteries 23.3 Cell types Table 13 – Primary cells |
85 | Table 14 – Secondary cells |
86 | 23.4 Cells in a battery 23.5 Ratings of batteries 23.6 Interchangeability 23.7 Charging of primary batteries 23.8 Leakage 23.9 Connections 23.10 Orientation 23.11 Replacement of cells or batteries |
87 | 23.12 Replaceable battery pack 24 Documentation 25 Compliance of prototype or sample with documents 26 Type tests 26.1 General 26.2 Test configuration 26.3 Tests in explosive test mixtures |
88 | 26.4 Tests of enclosures 26.4.1 Order of tests |
90 | 26.4.2 Resistance to impact |
91 | 26.4.3 Drop test Table 15 – Tests for resistance to impact |
92 | 26.4.4 Acceptance criteria 26.4.5 Degree of protection (IP) by enclosures |
93 | 26.5 Thermal tests 26.5.1 Temperature measurement |
95 | 26.5.2 Thermal shock test 26.5.3 Small component ignition test (Group I and Group II) |
96 | 26.6 Torque test for bushings 26.6.1 Test procedure Table 16 – Torque to be applied to the stem of bushing used for connection facilities |
97 | 26.6.2 Acceptance criteria 26.7 Non-metallic enclosures or non-metallic parts of enclosures 26.7.1 General 26.7.2 Test temperatures 26.8 Thermal endurance to heat Table 17 – Thermal endurance test |
98 | 26.9 Thermal endurance to cold 26.10 Resistance to UV light 26.10.1 General |
99 | 26.10.2 Light exposure 26.10.3 Acceptance criteria 26.11 Resistance to chemical agents for Group I equipment |
100 | 26.12 Earth continuity |
101 | 26.13 Surface resistance test of parts of enclosures of non-metallic materials Figure 8 – Assembly of test sample for earth-continuity test |
102 | 26.14 Measurement of capacitance 26.14.1 General 26.14.2 Test procedure Figure 9 – Test piece with painted electrodes |
103 | 26.15 Verification of ratings of ventilating fans 26.16 Alternative qualification of elastomeric sealing O-rings 26.17 Transferred charge test 26.17.1 Test equipment Figure 10 – Compression set of an O-ring |
104 | 26.17.2 Test sample 26.17.3 Test procedure |
105 | 27 Routine tests 28 Manufacturer’s responsibility 28.1 Conformity with the documentation |
106 | 28.2 Certificate 28.3 Responsibility for marking 29 Marking 29.1 Applicability 29.2 Location 29.3 General |
107 | 29.4 Ex marking for explosive gas atmospheres |
109 | 29.5 Ex marking for explosive dust atmospheres |
112 | 29.6 Combined types (or levels) of protection 29.7 Multiple types of protection 29.8 Ga equipment using two independent Gb types (or levels) of protection 29.9 Boundary wall 29.10 Ex Components |
113 | 29.11 Small Ex Equipment and small Ex Components 29.12 Extremely small Ex Equipment and extremely small Ex Components 29.13 Warning markings |
114 | 29.14 Cells and batteries 29.15 Electric machines operated with a converter Table 18 – Text of warning markings |
115 | 29.16 Examples of marking |
118 | 30 Instructions 30.1 General |
119 | 30.2 Cells and batteries |
120 | 30.3 Electric machines 30.4 Ventilating fans Table 19 – Example of type-test converter parameters |
121 | 30.5 Cable glands |
122 | Annexes Annex A (normative) Supplementary requirements for cable glands A.1 General A.2 Constructional requirements A.2.1 Cable sealing |
123 | A.2.2 Filling compounds A.2.3 Clamping A.2.4 Lead-in of cable Figure A.1 – Illustration of the terms used for cable glands |
124 | A.2.5 Release by a tool A.2.6 Fixing A.2.7 Degree of protection A.3 Type tests A.3.1 Tests of clamping of non-armoured and braided cables Figure A.2 – Rounded edge of the point of entry of the flexible cable |
127 | A.3.2 Tests of clamping of armoured cables |
128 | A.3.3 Type test for resistance to impact |
129 | A.3.4 Test for degree of protection (IP) of cable glands Figure A.3 – Example of rig for resistance to impact test |
130 | A.4 Marking A.4.1 Marking of cable glands A.4.2 Identification of cable-sealing rings A.5 Instructions |
132 | Annex B (normative) Requirements for Ex Components Table B.1 – Applicability of clauses to Ex Components |
135 | Annex C (informative) Example of rig for resistance to impact test Figure C.1 – Example of rig for resistance to impact test |
136 | Annex D (informative) Electric machines connected to converters |
137 | Annex E (informative) Temperature evaluation of electric machines |
140 | Annex F (informative) Guidance flowchart for tests of non-metallic enclosures or non-metallic parts of enclosures (26.4) Figure F.1 – Non-metallic enclosures or non-metallic parts of enclosures |
141 | Annex G (informative) Guidance flowchart for tests of cable glands |
142 | Annex H (informative) Shaft voltages resulting in motor bearing or shaft brush sparking Discharge energy calculation H.1 General H.2 Assessment of the risk of ignition using ignition energy calculation |
143 | H.3 Shaft voltage determination for a rotating machine H.4 Capacitance “C” calculation for a rotating machine Table H.1 – Maximum permitted energy |
145 | Figure H.1 – Capacitance stored in bearing clearance of sleeve bearing Between journal and outer bearing housing Figure H.2 – Air-gap between stator and rotor |
146 | H.5 Energy “E” calculation for a rotating machine H.6 Assessment using reference curves Figure H.3 – Typical surfaces that form capacitorsfrom the motor shaft to ground |
147 | Figure H.4 – Capacitive ignition curves |
148 | Bibliography |