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BS EN IEC 60519-1:2020

$215.11

Safety in installations for electroheating and electromagnetic processing – General requirements

Published By Publication Date Number of Pages
BSI 2020 108
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IEC 60519-1:2020 is available as IEC 60519-1:2020 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.IEC 60519-1:2020 specifies the general safety requirements for industrial installations or equipment intended for electroheating (EH) and electroheating based treatment technologies as well as for electromagnetic processing of materials (EPM). This document deals with the significant hazards, hazardous situations or hazardous events relevant to industrial EH and EPM equipment, as listed in Annex A, for normal operation and for single fault condition as well as under conditions of reasonably foreseeable misuse. This sixth edition cancels and replaces the fifth edition published in 2015. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: – removal of noise from the scope; – clarification of EMC requirements; – risk classification of hazards based on emission for all processing frequencies; – clarification of boundaries between IEC 60519 (all parts) and ISO 13577 (all parts).

PDF Catalog

PDF Pages PDF Title
2 undefined
5 Annex ZA(normative)Normative references to international publicationswith their corresponding European publications
9 Annex ZZ(informative)Relationship between this European standard and the safety objectives of Directive 2014/35/EU [2014 OJ L96] aimed to be covered
11 English
CONTENTS
16 FOREWORD
18 INTRODUCTION
19 1 Scope
2 Normative references
23 3 Terms, definitions and abbreviated terms
3.1 General concepts
25 3.2 Equipment and state of equipment
26 3.3 Parts and accessories
28 3.4 Safety related concepts
29 3.5 Abbreviated terms
30 4 Classification and subdivision of equipment and installations
4.1 Classification by processing frequency
31 4.2 Classification by voltage
Tables
Table 1 – Equipment, processing frequency and safety-relevant frequency limits
32 4.3 Subdivision of installation and equipment
4.3.1 Subdivision into parts
Figure 1 – Block diagram of a typical EH or EPM installation
33 Figures
Table 2 – Typical EH or EPM installation – Listing of parts and references
34 4.3.2 Hierarchy and structure of requirements
4.4 Classification of hazards and risks
4.4.1 Classification of hazards
35 4.4.2 Classification of risks
5 Risk assessment
Table 3 – Safety classification scheme for risks to humans
36 6 General provisions
6.1 Basic considerations
37 6.2 Significant hazards
6.3 Physical environment and operating conditions for the installation as such and electrical equipment outside the processing equipment
38 6.4 Physical environment and operating conditions for electrical equipment caused by operation of the processing equipment
39 6.5 Power supply
40 6.6 Access
6.7 Ergonomic aspects
6.8 Transport and storage
41 6.9 Provisions for handling
6.10 Consumables and replaceable parts
7 Protection against hazards from electric shock
7.1 General
7.2 Fundamental rule of protection
42 7.3 General provisions
43 7.4 Basic protection
44 7.5 Provisions for protection in electric single fault condition
45 7.6 Protective equipotential bonding
47 7.7 Additional provisions for fault protection for frequencies above 200 Hz
48 7.8 Currents in protective conductors
7.9 Touch current and touch voltage
49 7.10 Conductors and insulations at high temperature
7.11 Non-electric faults
8 Protection against hazards from electric or magnetic fields
8.1 General
8.2 Magnetic fields
50 8.3 Magnetic fields below 1 Hz
8.4 Local electric fields
8.5 Requirements related to barriers and screens
51 8.6 Requirements related to objects worn, carried or held by persons
52 9 Protection against hazards from radiation
9.1 General
9.2 Installation or equipment generating ionizing radiation
53 9.3 Ultraviolet radiation
9.4 Visible and infrared radiation
54 9.5 Laser sources
10 Protection against hazards from thermal influences
10.1 General
10.2 Surface temperature limits for protection against burn
55 10.3 Hazards caused by working conditions
10.4 Temperature resistance of components
10.5 Cooling
56 10.6 Over-temperature protection
Table 4 – Classification of thermal protective measures
57 11 Protection against hazards from fire
12 Protection against hazards from fluids
12.1 General
58 12.2 Poisonous and injurious fluids
59 12.3 Explosion and implosion of pressurised parts or vacuum equipment
13 Specific requirements for components and subassemblies
13.1 General
13.2 Electrical equipment and conductors
60 13.3 Connection to the electrical supply network and internal connections
61 13.4 Isolation and switching
13.5 Sensors and actuators safeguarding moving parts
13.6 Motors
13.7 Non electric-heating means
62 13.8 Lighting
13.9 Structural parts and stability
13.10 Doors, windows and other openings
13.11 Transformers, inductors, capacitors
13.12 Handheld applicators
63 13.13 Vacuum system
13.14 Protective and reactive gas generator
14 Control of the installation or equipment
14.1 General
14.2 Operator control unit
64 14.3 Emergency stop
14.4 Control systems and their safety functions
65 14.5 Controlgear
66 14.6 Protective devices
14.7 Over-temperature protection devices and systems
67 14.8 Overpressure safety device
15 Protection against mechanical hazards
68 16 Protection against hazards resulting from use
16.1 Particular hazards in processing of food, feed, cosmetics and similar intended for human or animal consumption
16.2 Combination equipment
17 EMC
17.1 Radio frequency interference
69 17.2 Immunity
18 Verification and testing
18.1 General
70 Table 5 – Methods for the verification of requirements
71 18.2 Performing measurements and tests
72 18.3 Verification of requirements from references
18.4 Examination of drawings or calculations
18.5 Visual inspection
18.6 Measurements
18.6.1 Environment and operating conditions inside the processing equipment
18.6.2 Impedance of protective bonding
73 18.6.3 Insulation resistance measurement
18.6.4 Measurement of electric or magnetic fields
18.6.5 Touch current measurement
18.6.6 Measurement of ionising radiation
18.6.7 Measurement of non-coherent optical irradiation
74 18.6.8 Measurement of coherent optical radiation
18.6.9 Surface temperature measurement
18.6.10 Temperature of structural components subject to heat
18.7 Functional tests
18.7.1 Protection by automatic disconnection of supply
18.7.2 Voltage test
18.7.3 Dielectric test
18.7.4 Accessibility of live parts
75 18.7.5 Protective devices and systems
18.8 Numerical calculations and modelling
18.8.1 General
18.8.2 Numerical assessment of short circuit currents
18.8.3 Numerical assessment of electric or magnetic emission
76 18.8.4 Numerical assessment of optical radiation emission
19 Information for use
19.1 General requirements
77 19.2 Location and nature of the information for use
19.3 Signalling and warning devices
19.4 Markings, pictograms, written warnings
78 19.5 Instruction handbook
82 Annexes
Annex A (normative) List of significant hazards
Table A.1 – List of hazards dealt with in this document
88 Annex B (normative) Limits to touch currents
B.1 General
Figure B.1 – Maximum allowed touch and contact currents between 1 kHz to 100 kHz
89 B.2 Risk classes
B.3 Body model
Table B.1 – Risk classification for hazards from touch currents
90 Figure B.2 – Complex impedances of various parts of the body, 1 kHz to 6 MHz
91 Annex C (normative) Non coherent optical radiation – Limits and risk classes
C.1 General
C.2 Boundary of the installation or equipment and assessment
Table C.1 – Risk classification for optical radiation (UV, VIS, IR)
92 C.3 Non-coherent optical radiation – Risk classes
C.3.1 Approach
C.3.2 Optical radiation – Risk class 0
C.3.3 Risk class 1 (low risk)
93 C.3.4 Risk class 2 (moderate risk)
C.3.5 Risk class 3 (high risk)
C.3.6 Pulsed equipment
C.3.7 Radiation from laser sources
94 Annex D (normative) Electric and magnetic fields
D.1 General
D.2 Boundary of the installation or equipment and assessment
D.3 Risk classes
D.3.1 General
95 D.3.2 Risk class 0
D.3.3 Risk class 1 (low risk)
D.3.4 Risk class 2 (moderate risk)
D.3.5 Risk class 3 (high risk)
96 Annex E (normative) Surface temperature limits
Table E.1 – Surface temperature limits in normal operation
97 Annex F (normative) EH, EPM and fire
F.1 Occurrence of fire
F.2 Inherently safe design measures
F.3 Safeguarding and/or complementary protective measures
98 F.4 Information for use
99 Annex G (normative) Marking and warning
G.1 Electromagnetic field hazards
G.2 Touch currents and surfaces
Figure G.1 – Examples of marking for magnetic and electric fields
Figure G.2 – Examples of marking for touch current
100 G.3 Optical radiation hazards
G.4 Symbols and signs used for markings and warnings
Figure G.3 – Examples of marking for optical radiation
Table G.1 – Examples of symbols and signs for use in EH or EPM installations
102 Annex H (informative) Guidelines on using this document
H.1 Guidelines
103 H.2 Examples of EH and EPM equipment
104 Annex I (informative) Connection with ISO 13577 (all parts)
105 Annex J (informative) Requirements specific to the EU and associated countries
J.1 General
J.2 Connection with ISO 13577 series
Figure J.1 – Hierarchy of standards applicable to thermoprocessing machinery
106 Bibliography
BS EN IEC 60519-1:2020
$215.11