BS EN IEC 61535:2024
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Installation couplers intended for permanent connection in fixed installations
Published By | Publication Date | Number of Pages |
BSI | 2024 | 66 |
IEC 61535:2023 is available as IEC 61535:2023 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.IEC 61535:2023 applies to two-wire, up to five-wire installation couplers, with or without earthing contact, if provided, with a rated voltage up to and including 500 V AC or 500 V DC and a rated connecting capacity up to and including 10 mm2 and a rated current not exceeding 32 A for permanent connection in electrical installations. Installation couplers with additional contacts for voltages other than mains voltages are outside the scope of this document. This third edition cancels and replaces the second edition published in 2019. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: a) inclusion of a definition for “live part” based on IEC 61140; b) additional optional cross medial documentation, e.g. marking with QR-Code; c) corrections on the consistent use of the expressions “earth”, “earthing contact”, “earthing circuit” and “protective earth(ing)” throughout the document; d) addition of missing compliance provisions to 13.3; e) update of Figure D.1 of Annex D; f) inclusion of new Annex F for cold climate requirements.
PDF Catalog
PDF Pages | PDF Title |
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2 | undefined |
7 | Annex ZA (normative)Normative references to international publicationswith their corresponding European publications |
8 | Annex ZZ (informative)Relationship between this European standard and the safety objectives of Directive 2014/35/EU [2014 OJ L96] aimed to be covered |
9 | English CONTENTS |
13 | FOREWORD |
15 | INTRODUCTION |
16 | 1 Scope 2 Normative references |
17 | 3 Terms and definitions |
19 | 4 General requirements |
20 | 5 Conditions for tests 5.1 General 5.2 Test conditions 5.3 Tests on non-rewirable installation couplers 5.4 Order of tests 5.5 Specification of tests 5.6 Compliance requirements |
21 | 5.7 Routine tests for non-rewirable installation couplers 6 Ratings 6.1 Rated voltage 6.2 Rated current Tables Table 1 – Voltage rating for installation couplers in AC application Table 2 – Voltage rating for installation couplers in DC application |
22 | 6.3 Rated connecting capacity 6.4 Tests 7 Classification Table 3 – Classification of installation couplers |
23 | 8 Marking and documentation 8.1 General 8.2 Use of symbols or letters 8.3 Markings |
24 | 8.4 Documentation |
25 | 9 Dangerous compatibility 9.1 Unintended or improper connection 9.2 Engagement 9.3 Compatibility of different installation coupler systems 9.4 Compatibility with standard systems |
26 | 10 Protection against electric shock 10.1 Degree of protection against ingress of solid foreign objects 10.2 Access to live parts 10.3 External parts 11 Terminals, terminations and connectable conductors 11.1 Terminals and terminations 11.1.1 General |
27 | 11.1.2 Terminals of rewirable installation couplers 11.1.3 Terminations of non-rewirable installation couplers 11.2 Connectable conductors |
28 | 12 Construction 12.1 Connection between earthing contacts 12.2 Locking against rotation 12.3 Mechanical strength of contacts 12.4 Housing of rewirable installation couplers |
29 | 12.5 Housing of non-rewirable installation couplers 12.6 Dismantling and opening of rewirable installation couplers 12.7 Earthing contact and earthing terminal 12.8 Loose conductor strands 12.8.1 General |
30 | 12.8.2 Strand test for rewirable installation couplers 12.8.3 Strand test for non-rewirable non-molded-on installation couplers 12.8.4 Strand test for non-rewirable moulded-on installation couplers 12.9 Incorporation of electrical devices |
31 | 12.10 Retaining means 12.11 Distribution blocks 12.12 Shrouds 12.13 Factory wiring 12.14 Stress test 12.14.1 General 12.14.2 Stress test of rewirable installation couplers |
32 | 12.14.3 Stress test of non-rewirable installation couplers 12.15 Separation of non-rewirable installation couplers 13 Protection against harmful ingress of solid foreign objects and against harmful ingress of water 13.1 General 13.2 Protection against harmful ingress of solid foreign objects 13.3 Protection against harmful ingress of water |
33 | 14 Insulation resistance and electric strength 14.1 General 14.2 Insulation resistance 14.3 Electric strength |
34 | 15 Construction of contacts 15.1 Resiliency 15.2 Resistance of connections |
35 | 15.3 Contact pressure 16 Temperature rise |
36 | 17 Breaking capacity Table 4 – Test currents for installation couplers |
37 | 18 Forces necessary to disengage the parts of the installation coupler 19 Cables and their connection 19.1 Capability of being fitted 19.2 Relief from pull, thrust and torsion 19.3 Cable anchorage |
38 | 19.4 Capability to connect cables with different cross-sectional area Table 5 – Forces to be applied to cable anchorages |
39 | Figures Figure 1 – Apparatus for testing the cable anchorage |
40 | 19.5 Sharp edges 20 Mechanical strength Figure 2 – Apparatus for measuring the distortion (example) |
41 | 21 Resistance to heat and ageing 21.1 Resistance to heat 21.2 Dry heat storage 21.3 Ball pressure test |
42 | 21.4 Ageing of elastomeric and thermoplastic material 21.5 Current cycling test Figure 3 – Ball-pressure apparatus |
43 | 22 Screws, current-carrying parts and connections 22.1 Screws and nuts |
44 | 22.2 Screws and insulating material Table 6 – Torque applied for the tightening and loosening test |
45 | 22.3 Screws and rivets for electrical and mechanical connections 22.4 Metals of current-carrying parts 23 Clearances, creepage distances and distances through solid insulation Table 7 – Installation couplers intended for use in supply systems with a maximum voltage to earth of 150 V AC, rated impulse voltage 2,5 kV |
46 | Table 8 – Installation couplers intended for use in supply systems with a maximum voltage to earth of 300 V AC, rated impulse voltage 4,0 kV |
47 | Table 9 – Installation couplers intended for use in single-phase two-wire systems 50 V DC and single-phase three-wire systems 60 V DC, rated impulse voltage 0,8 kV |
48 | Table 10 – Installation couplers intended for use in single-phase two-wire systems 120 V DC and single-phase three-wire systems 240 V DC, rated impulse voltage 2,5 kV |
49 | 24 Resistance to abnormal heat and to tracking 24.1 Resistance to abnormal heat Table 11 – Installation couplers intended for use in single-phase two-wire systems 220 V DC and single-phase three-wire systems 440 V DC, rated impulse voltage 4,0 kV |
51 | 24.2 Resistance to tracking 25 Resistance to rusting Figure 4 – Explanation of “small part” |
53 | Annexes Annex A (normative) Routine protective earth continuity tests |
54 | Annex B (normative) Test circuits for temperature rise test Figure B.1 – 1P + N + PE installation couplers, including N Figure B.2 – 1P + N + PE installation couplers, including PE Figure B.3 – 3P + N + PE installation couplers, 3 phases loaded Figure B.4 – 3P + N + PE installation couplers, N and PE loaded |
55 | Figure B.5 – 1P + N + PE distribution block, phase and N loaded Figure B.6 – 1P + N + PE distribution block, phase and PE loaded |
56 | Figure B.7 – 3P + N + PE to 1P + N + PE distribution block, 3 phases loaded Figure B.8 – 3P + N + PE to 1P + N + PE distribution block, N and PE loaded |
57 | Annex C (normative) Number of sets of test samples used for the tests and sequence of tests for each set Table C.1 – Sets of samples |
58 | Annex D (informative) Guide to use D.1 General D.2 Applications D.3 Examples of use of installation couplers |
59 | Figure D.1 – Examples of use of installation couplers |
60 | Figure D.2 – Magnified area of Figure D.1 to show installation couplers |
61 | Annex E (normative) Warning symbol used in DC applications Figure E.1 – Symbol “DO NOT CONNECT OR DISCONNECT UNDER LOAD” |
62 | Annex F (informative) Additional tests and requirements for installation couplers intended to be used in ambient air temperature below −5 °C down to and including −45 °C F.1 General F.2 General requirements on tests F.3 Additional marking and documentation F.3.1 Additional marking F.3.2 Additional documentation F.4 Mechanical strength at lower ambient air temperatures |
64 | Bibliography |