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BS EN IEC 61535:2024

$198.66

Installation couplers intended for permanent connection in fixed installations

Published By Publication Date Number of Pages
BSI 2024 66
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IEC 61535:2023 is available as IEC 61535:2023 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.IEC 61535:2023 applies to two-wire, up to five-wire installation couplers, with or without earthing contact, if provided, with a rated voltage up to and including 500 V AC or 500 V DC and a rated connecting capacity up to and including 10 mm2 and a rated current not exceeding 32 A for permanent connection in electrical installations. Installation couplers with additional contacts for voltages other than mains voltages are outside the scope of this document. This third edition cancels and replaces the second edition published in 2019. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: a) inclusion of a definition for “live part” based on IEC 61140; b) additional optional cross medial documentation, e.g. marking with QR-Code; c) corrections on the consistent use of the expressions “earth”, “earthing contact”, “earthing circuit” and “protective earth(ing)” throughout the document; d) addition of missing compliance provisions to 13.3; e) update of Figure D.1 of Annex D; f) inclusion of new Annex F for cold climate requirements.

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PDF Pages PDF Title
2 undefined
7 Annex ZA (normative)Normative references to international publicationswith their corresponding European publications
8 Annex ZZ (informative)Relationship between this European standard and the safety objectives of Directive 2014/35/EU [2014 OJ L96] aimed to be covered
9 English
CONTENTS
13 FOREWORD
15 INTRODUCTION
16 1 Scope
2 Normative references
17 3 Terms and definitions
19 4 General requirements
20 5 Conditions for tests
5.1 General
5.2 Test conditions
5.3 Tests on non-rewirable installation couplers
5.4 Order of tests
5.5 Specification of tests
5.6 Compliance requirements
21 5.7 Routine tests for non-rewirable installation couplers
6 Ratings
6.1 Rated voltage
6.2 Rated current
Tables
Table 1 – Voltage rating for installation couplers in AC application
Table 2 – Voltage rating for installation couplers in DC application
22 6.3 Rated connecting capacity
6.4 Tests
7 Classification
Table 3 – Classification of installation couplers
23 8 Marking and documentation
8.1 General
8.2 Use of symbols or letters
8.3 Markings
24 8.4 Documentation
25 9 Dangerous compatibility
9.1 Unintended or improper connection
9.2 Engagement
9.3 Compatibility of different installation coupler systems
9.4 Compatibility with standard systems
26 10 Protection against electric shock
10.1 Degree of protection against ingress of solid foreign objects
10.2 Access to live parts
10.3 External parts
11 Terminals, terminations and connectable conductors
11.1 Terminals and terminations
11.1.1 General
27 11.1.2 Terminals of rewirable installation couplers
11.1.3 Terminations of non-rewirable installation couplers
11.2 Connectable conductors
28 12 Construction
12.1 Connection between earthing contacts
12.2 Locking against rotation
12.3 Mechanical strength of contacts
12.4 Housing of rewirable installation couplers
29 12.5 Housing of non-rewirable installation couplers
12.6 Dismantling and opening of rewirable installation couplers
12.7 Earthing contact and earthing terminal
12.8 Loose conductor strands
12.8.1 General
30 12.8.2 Strand test for rewirable installation couplers
12.8.3 Strand test for non-rewirable non-molded-on installation couplers
12.8.4 Strand test for non-rewirable moulded-on installation couplers
12.9 Incorporation of electrical devices
31 12.10 Retaining means
12.11 Distribution blocks
12.12 Shrouds
12.13 Factory wiring
12.14 Stress test
12.14.1 General
12.14.2 Stress test of rewirable installation couplers
32 12.14.3 Stress test of non-rewirable installation couplers
12.15 Separation of non-rewirable installation couplers
13 Protection against harmful ingress of solid foreign objects and against harmful ingress of water
13.1 General
13.2 Protection against harmful ingress of solid foreign objects
13.3 Protection against harmful ingress of water
33 14 Insulation resistance and electric strength
14.1 General
14.2 Insulation resistance
14.3 Electric strength
34 15 Construction of contacts
15.1 Resiliency
15.2 Resistance of connections
35 15.3 Contact pressure
16 Temperature rise
36 17 Breaking capacity
Table 4 – Test currents for installation couplers
37 18 Forces necessary to disengage the parts of the installation coupler
19 Cables and their connection
19.1 Capability of being fitted
19.2 Relief from pull, thrust and torsion
19.3 Cable anchorage
38 19.4 Capability to connect cables with different cross-sectional area
Table 5 – Forces to be applied to cable anchorages
39 Figures
Figure 1 – Apparatus for testing the cable anchorage
40 19.5 Sharp edges
20 Mechanical strength
Figure 2 – Apparatus for measuring the distortion (example)
41 21 Resistance to heat and ageing
21.1 Resistance to heat
21.2 Dry heat storage
21.3 Ball pressure test
42 21.4 Ageing of elastomeric and thermoplastic material
21.5 Current cycling test
Figure 3 – Ball-pressure apparatus
43 22 Screws, current-carrying parts and connections
22.1 Screws and nuts
44 22.2 Screws and insulating material
Table 6 – Torque applied for the tightening and loosening test
45 22.3 Screws and rivets for electrical and mechanical connections
22.4 Metals of current-carrying parts
23 Clearances, creepage distances and distances through solid insulation
Table 7 – Installation couplers intended for use in supply systems with a maximum voltage to earth of 150 V AC, rated impulse voltage 2,5 kV
46 Table 8 – Installation couplers intended for use in supply systems with a maximum voltage to earth of 300 V AC, rated impulse voltage 4,0 kV
47 Table 9 – Installation couplers intended for use in single-phase two-wire systems 50 V DC and single-phase three-wire systems 60 V DC, rated impulse voltage 0,8 kV
48 Table 10 – Installation couplers intended for use in single-phase two-wire systems 120 V DC and single-phase three-wire systems 240 V DC, rated impulse voltage 2,5 kV
49 24 Resistance to abnormal heat and to tracking
24.1 Resistance to abnormal heat
Table 11 – Installation couplers intended for use in single-phase two-wire systems 220 V DC and single-phase three-wire systems 440 V DC, rated impulse voltage 4,0 kV
51 24.2 Resistance to tracking
25 Resistance to rusting
Figure 4 – Explanation of “small part”
53 Annexes
Annex A (normative) Routine protective earth continuity tests
54 Annex B (normative) Test circuits for temperature rise test
Figure B.1 – 1P + N + PE installation couplers, including N
Figure B.2 – 1P + N + PE installation couplers, including PE
Figure B.3 – 3P + N + PE installation couplers, 3 phases loaded
Figure B.4 – 3P + N + PE installation couplers, N and PE loaded
55 Figure B.5 – 1P + N + PE distribution block, phase and N loaded
Figure B.6 – 1P + N + PE distribution block, phase and PE loaded
56 Figure B.7 – 3P + N + PE to 1P + N + PE distribution block, 3 phases loaded
Figure B.8 – 3P + N + PE to 1P + N + PE distribution block, N and PE loaded
57 Annex C (normative) Number of sets of test samples used for the tests and sequence of tests for each set
Table C.1 – Sets of samples
58 Annex D (informative) Guide to use
D.1 General
D.2 Applications
D.3 Examples of use of installation couplers
59 Figure D.1 – Examples of use of installation couplers
60 Figure D.2 – Magnified area of Figure D.1 to show installation couplers
61 Annex E (normative) Warning symbol used in DC applications
Figure E.1 – Symbol “DO NOT CONNECT OR DISCONNECT UNDER LOAD”
62 Annex F (informative) Additional tests and requirements for installation couplers intended to be used in ambient air temperature below −5 °C down to and including −45 °C
F.1 General
F.2 General requirements on tests
F.3 Additional marking and documentation
F.3.1 Additional marking
F.3.2 Additional documentation
F.4 Mechanical strength at lower ambient air temperatures
64 Bibliography
BS EN IEC 61535:2024
$198.66