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BS EN IEC 62282-3-100:2020

$215.11

Fuel cell technologies – Stationary fuel cell power systems. Safety

Published By Publication Date Number of Pages
BSI 2020 90
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This part of IEC 62282 applies to stationary packaged, self-contained fuel cell power systems or fuel cell power systems comprised of factory matched packages of integrated systems which generate electricity through electrochemical reactions.

This document applies to systems

  1. intended for electrical connection to mains direct, or with a transfer switch, or to a standalone power distribution system;

  2. intended to provide AC or DC power;

  3. with or without the ability to recover useful heat;

  4. intended for operation on the following input fuels:

  • natural gas and other methane rich gases derived from renewable (biomass) or fossil fuel sources, for example, landfill gas, digester gas, coal mine gas;

  • fuels derived from oil refining, for example, diesel, gasoline, kerosene, liquefied petroleum gases such as propane and butane;

  • alcohols, esters, ethers, aldehydes, ketones, Fischer-Tropsch liquids and other suitable hydrogen-rich organic compounds derived from renewable (biomass) or fossil fuel sources, for example, methanol, ethanol, di-methyl ether, biodiesel;

  • hydrogen, gaseous mixtures containing hydrogen gas, for example, synthesis gas, town gas.

This document does not cover:

  • micro fuel cell power systems;

  • portable fuel cell power systems;

  • propulsion fuel cell power systems.

NOTE For special applications such as ā€œmarine auxiliary powerā€, additional requirements can be given by the relevant marine ship register standard.

This document is applicable to stationary fuel cell power systems intended for indoor and outdoor commercial, industrial and residential use in non-hazardous areas.

This document contemplates all significant hazards, hazardous situations and events, with the exception of those associated with environmental compatibility (installation conditions), relevant to fuel cell power systems, when they are used as intended and under the conditions foreseen by the manufacturer.

This document deals with conditions that can yield hazards on the one hand to persons, and on the other to damage outside the fuel cell power system only. Protection against damage to the fuel cell power system internals is not addressed in this document, provided it does not lead to hazards outside the fuel cell power system.

PDF Catalog

PDF Pages PDF Title
2 undefined
5 Annex ZA(normative)Normative references to international publicationswith their corresponding European publications
9 English
CONTENTS
13 FOREWORD
15 INTRODUCTION
Figures
Figure 1 ā€“ Typical stationary fuel cell power system
17 1 Scope
18 2 Normative references
20 3 Terms and definitions
26 4 Safety requirements and protective measures
4.1 General safety strategy
27 4.2 Physical environment and operating conditions
4.2.1 General
4.2.2 Electrical power input
4.2.3 Physical environment
4.2.4 Fuel input
4.2.5 Water input
4.2.6 Vibration, shock and bump
4.2.7 Handling, transportation, and storage
28 4.2.8 System purging
4.3 Selection of materials
29 4.4 General requirements
30 Tables
Table 1 ā€“ Allowable surface temperature rises
31 4.5 Pressure equipment and piping
4.5.1 Pressure equipment
4.5.2 Piping systems
32 4.5.3 Flue gas venting systems
4.5.4 Gas-conveying parts
33 4.6 Protection against fire or explosion hazards
4.6.1 Prevention against fire and explosion hazards in fuel cell power systems provided with enclosures
35 4.6.2 Prevention of fire and explosion hazards in burners
37 4.6.3 Prevention of fire and explosion hazards in catalytic fuel oxidation systems (catalytic burners)
38 4.7 Electrical safety
4.8 Electromagnetic compatibility (EMC)
4.9 Control systems and protective components
4.9.1 General requirements
39 4.9.2 Control systems
41 4.9.3 Protective components
42 4.10 Pneumatic and hydraulic powered equipment
4.11 Valves
4.11.1 Shut-off valves
4.11.2 Fuel valves
43 4.12 Rotating equipment
4.12.1 General requirements
4.12.2 Compressors
44 4.12.3 Pumps
4.13 Enclosures
45 4.14 Thermal insulating materials
4.15 Utilities
4.15.2 Water supply
4.15.3 Fuel gas supply
4.15.4 Electrical connections
47 4.16 Installation and maintenance
4.16.1 Installation
4.16.2 Maintenance
4.17 Equivalent safety
48 5 Type tests
5.1 General requirements
5.1.1 General
5.1.2 Operating parameters for tests
49 5.2 Test fuels
50 5.3 Basic test arrangements
5.4 Leakage tests
5.4.1 General
5.4.2 Pneumatic leakage tests
53 Table 2 ā€“ Leakage test requirements a, d, e
54 5.4.3 Hydrostatic leakage tests
5.5 Strength tests
5.5.1 General
5.5.2 Pneumatic strength tests
55 Table 3 ā€“ Ultimate strength test requirements a, d
56 5.5.3 Hydrostatic strength test
5.6 Normal operation type test
Figure 2 ā€“ Minimum test pressures
57 5.7 Electrical overload test
5.8 Shutdown parameters
5.9 Burner operating characteristics tests
5.9.1 General
5.9.2 General testing
5.9.3 Limit testing
58 5.10 Automatic control of burners and catalytic oxidation reactors
5.10.1 General
5.10.2 Automatic ignition control burners
60 5.10.3 Automated control of catalytic oxidation reactors
61 5.11 Exhaust gas temperature test
5.12 Surface and component temperatures
62 5.13 Wind tests
5.13.1 General
5.13.2 Wind source calibration procedure for winds directed perpendicular to the wall
63 5.13.3 Verification of operation of outdoor fuel cell power systems under wind conditions
Figure 3 ā€“ Test wall with static pressure ports and vent terminal locations
Table 4 ā€“ Wind calibration
64 5.13.4 Verification of operation of indoor fuel cell power systems vented horizontally through an outside wall
Figure 4 ā€“ Vent test wall
65 Figure 5 ā€“ Piezo ring and details of typical construction
66 5.13.5 Carbon monoxide (CO) and flammable gas components emissions under wind ā€“ Indoor units
5.13.6 Carbon monoxide (CO) and flammable gas components emissions under wind ā€“ Outdoor units
67 5.14 Rain test
5.14.1 Outdoor units
5.14.2 Indoor units supplied with horizontal venting hardware
5.14.3 Test method
5.15 Emissions
5.15.1 General
5.15.2 Carbon monoxide (CO) and flammable gas emissions
68 5.15.3 Normal conditions
5.16 Blocked condensate line test
5.17 Condensate discharge test
69 5.18 Electrical safety tests
5.19 EMC test
5.20 Venting system leakage test
70 5.21 Leakage tests (repeat)
6 Routine tests
6.1 General requirements
6.2 Leakage test
71 6.3 Dielectric strength test
6.4 Burner operation test
7 Marking, labelling and packaging
7.1 General requirements
7.2 Fuel cell power system marking
72 7.3 Marking of components
7.4 Technical documentation
7.4.1 General
73 7.4.2 Installation manual
7.4.3 Userā€™s information manual
74 Figure 6 ā€“ Safety precautions for odorized gas-fuelled systems
75 Figure 7 ā€“ Safety precautions for odorant-free gas fuelled systems
Figure 8 ā€“ Safety precautions for liquid fuelled systems
76 7.4.4 Operating manual
77 7.4.5 Maintenance manual
78 Annex A (informative) Significant hazards, hazardous situations and events dealt with in this document
Table A.1 ā€“ Hazardous situations and events
80 Annex B (informative) Carburization and material compatibility for hydrogen service
B.1 Carburization
B.2 Material compatibility for hydrogen service
B.2.1 General
B.2.2 Metals and metallic materials
82 B.2.3 Polymers, elastomers, and other non-metallic materials
B.2.4 Reference documents
86 Annex C (normative) Normative replacement subclauses for small fuel cell power systems with rated electrical output less than 10 kW, and maximum pressure of less than 0,1 MPa (gauge) for fuel and oxidant passages
88 Bibliography
BS EN IEC 62282-3-100:2020
$215.11