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BS EN IEC 62282-5-100:2018 – TC:2020 Edition

BS EN IEC 62282-5-100:2018 – TC:2020 Edition

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Tracked Changes. Fuel cell technologies – Portable fuel cell power systems. Safety

Published By Publication Date Number of Pages
BSI 2020 148
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IEC 62282-5-100:2018 covers construction, marking and test requirements for portable fuel cell power systems. These fuel cell systems are movable and not fastened or otherwise secured to a specific location. The purpose of the portable fuel cell power system is to produce electrical power. This document applies to AC and DC type portable fuel cell power systems, with a rated output voltage not exceeding 600 V AC, or 850 V DC for indoor and outdoor use.  

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PDF Pages PDF Title
3 Compliance with a British Standard cannot confer immunity from legal obligations.
Amendments/corrigenda issued since publication
6 Endorsement notice
14 CONTENTS
18 INTERNATIONAL ELECTROTECHNICAL COMMISSION
FOREWORD
20 FUEL CELL TECHNOLOGIES –
1 Scope
21 Figure 1 – Portable fuel cell power systems
22 2 Normative references
25 3 Terms and definitions
3.1
3.2
3.3
26 3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
27 3.12
3.13
3.14
3.15
3.153.16
3.163.17
28 3.173.18
3.183.19
3.193.20
3.203.21
3.213.22
3.223.23
3.233.24
29 3.243.25
3.253.26
3.27
3.263.28
3.273.29
3.283.30
3.293.31
30 3.303.32
3.313.33
3.323.34
3.333.35
3.343.36
3.353.37
3.373.39
3.383.40
31 4 Design and construction requirements
4.1 Physical environment and operating conditions
4.1.1 General requirements
4.1.2 Electrical power input
4.1.3 Handling, transportation, and storage
4.2 Material compatibility
4.2.1 General requirements for material compatibility
4.2.2 Polymeric and elastomeric components
32 4.2.3 Fuel connection devices
4.3 Protection against mechanical hazards
4.4 Protection against toxicity of fuels and fuel feedstocks
4.5 Protection against explosion hazards
4.5.1 General requirements for protection against explosion hazards
4.5.2 Flammable atmospheres within the portable fuel cell power system
33 4.5.3 Normal operation
4.5.4 Abnormal operation
4.5.5 Purging
4.5.6 Electrostatic discharge
34 4.6 Protection against electric shock
4.6.1 General requirements for protection againsagainst electric shock
4.6.2 Protection against direct contact with live parts
4.6.2.2 Protection by enclosures
4.6.2.3 Protection by insulation of live parts
4.6.3 Protection against indirect contact with live parts
35 4.6.3.2 Measures to prevent the occurrence of a hazardous touch voltage
4.6.3.3 Automatic disconnection of the supply
4.6.4 Protection by the use of SELV
4.7 Selection of electrical components and equipment
4.7.1 Area classification and suitability
4.7.2 Turning moments
4.7.3 Fuses
4.7.4 Capacitor discharge
36 4.7.5 Securing of parts
4.7.6 Current-carrying parts
4.7.7 Internal wiring
37 4.7.8 Cord-connected portable fuel cell power systems
4.7.9 Strain relief
4.7.10 Creepage and clearances
38 4.7.11 Separation of circuits
4.7.12 Protection of receptacles
4.7.13 Earthing and bonding
4.7.13.2 Portable stand-alone fuel cell power systems
39 4.7.13.3 Uninterruptible power systems (UPS)
4.8 Protection against fire hazard
4.8.1 General intent and purpose of protection against fire hazard
4.8.2 Flammability
40 4.8.3 Openings in equipment
4.9 Protection against temperature hazards
4.9.1 General requirements for protection against temperature hazards
4.9.2 Surface temperatures
4.9.3 Component temperatures
41 4.9.4 Wall, floor and ceiling temperatures
4.10 Protection against electromagnetic disturbances
4.11 Hazard and risk assessment
4.11.1 General requirements for hazard and risk assessment and the approach
4.11.2 Safety and reliability analysis
4.12 Safety control circuits
42 4.13 Protection against oxygen depletion
4.14 Emission of effluents
43 4.15 Fuel supply
4.16 Fuel processing systems (if applicable)
44 4.17 Enclosures
4.17.1 General requirements for all enclosures
4.17.2 Enclosure requirements for outdoor use
4.18 Battery supplies
4.18.1 General requirements for batteries
4.18.2 Battery compartments
45 4.18.3 Vented wet cell batteries
4.18.4 Ventilation of battery compartments
4.19 Pressure vessels and piping
4.19.1 General requirements for pressure vessels and piping
4.19.2 Piping systems
46 4.20 Hoses
4.21 Automatic shut-off valves
4.22 Regulators
4.23 Process control equipment
4.24 Filters
4.24.1 Air filters
47 4.24.2 Liquid fuel filters
4.25 Motors
4.26 Fuel pumps
5 Instructions
5.1 Operation and maintenance manual
48 CAUTION: FOR INDOOR USE ONLY
49 WARNING: FOR OUTDOOR USE ONLY. RISK OF ASPHYXIATION
OR CARBON MONOXIDE POISONING. DO NOT OPERATE INDOORS
FOR USE IN HIGHLY VENTILATED AREAS ONLY –
A MINIMUM OF 140 M3/H OF FRESH AIR VENTILATION
WARNING: DO NOT RESTART BEFORE SUFFICIENT VENTILATION
50 5.2 User’s information manual
5.2.1 User’s information manual general requirements
5.2.2 UsersUser’s information manual front cover
FOR INDOOR USE ONLY
WARNING: FOR OUTDOOR USE ONLY. RISK OF ASPHYXIATION OR CARBON MONOXIDE POISONING. DO NOT OPERATE INDOORS
FOR USE IN HIGHLY VENTILATED AREAS ONLY –
A MINIMUM OF 140 M3/H OF FRESH AIR VENTILATION
WARNING: DO NOT RESTART BEFORE SUFFICIENT VENTILATION
51 5.2.3 Users information manual safety section
WARNING: FOR OUTDOOR USE ONLY. RISK OF ASPHYXIATION OR CARBON MONOXIDE POISONING. DO NOT OPERATE INDOORS
52 6 Labelling
6.1 General labelling requirements
6.2 Marking
WARNING: FOR OUTDOOR USE ONLY. RISK OF ASPHYXIATION OR CARBON MONOXIDE POISONING. DO NOT OPERATE INDOORS
WARNING: FOR INDOOR USE ONLY. DO NOT OPERATE OUTDOORS
53 “FOR INDOOR OR OUTDOOR USE”;
FOR USE IN HIGHLY VENTILATED AREAS ONLY–
A MINIMUM OF 140 M3 /H OF FRESH AIR VENTILATION
WARNING: DO NOT RESTART BEFORE SUFFICIENT VENTILATION
6.3 Warnings
7 Type tests
7.1 General requirements for type tests
7.2 TestTests sequence
54 7.3 Leakage test for liquid fueled systems
7.3.1 General requirements for leakage tests for liquid fuelledfueled systems
7.3.2 Method of test
7.4 Flammable fuel gas concentration test
7.4.1 General requirements for flammable gas concentration testing
7.4.2 Method of test
55 7.5 Surface temperaturestemperature test
7.6 Component temperaturestemperature test
7.7 Wall, floor and ceiling temperatures test
7.8 Dielectric strength test
7.8.1 General requirements for dielectric strength and testing
56 7.8.2 Test method
7.9 Humidity test
7.10 Leakage current at operating temperature
7.10.1 Leakage current testing requirement and duration
7.10.2 Test method
7.11 Abnormal operation testing
7.11.1 Abnormal operation testing – General requirements
57 7.11.2 Abnormal operation testingtests – Outcomes and further testing requirements
7.11.3 Abnormal operation test methods
58 7.12 Strain relief testingtest
7.13 Insulating material test
7.14 Earthing test
7.15 Tank pressure test
59 7.16 Stability
7.17 Impact test
60 7.18 Free drop test
61 Figure 2 – Articulated probe
7.19 Adhesion and legibility of marking materials
7.20 Flammable gas accumulation
7.20.1 Flammable gas accumulation test basis and applicability
62 7.20.2 Test set-up
7.20.3 Test method
7.21 Oxygen depletion test
7.21.1 Oxygen depletion test basis and applicability
7.21.2 Test set-up
63 7.21.3 Test method
7.22 Emission of effluents tests
7.22.1 Emission of effluents testing sequence
7.22.2 Emission of effluents at the exhaustfor indoors
7.22.3 Emission of effluents – Closed room
64 Figure 3 – Operational emission rate testing apparatus
68 Table 1 – Emission limits
69 Table 1 – Emission limits based on STEL
70 Table 2 – Occupational exposure limits
7.23 Alternative carbon dioxide emission test
71 7.23.2 Test set-up
7.23.3 Test method
7.23.4 Passing criteria
7.247.23 Wind test
7.24.17.23.1 Wind test applicability
72 7.257.24 Strength test
7.25.17.24.1 Strength test sequencing and alternative compliance methods
7.25.27.24.2 Method of test (liquid)
7.25.37.24.3 Method of test (gas)
73 7.25.47.24.4 Passing criteria
7.267.25 Stress relief test
7.277.26 Fuel supply securement test
7.287.27 Shutdown parameters
7.297.28 Non-metallic tubing conductivity test
7.29.17.28.1 Passing criteria
7.29.27.28.2 Test method
74 7.307.29 Non-metallic tubing test for accumulation of static electricity
7.30.17.29.1 Passing criteria
7.30.27.29.2 Test method
8 Routine tests
8.1 Routine test requirements
8.2 Gas leakage test
75 8.38.2 Liquid leakage test
8.3 Gas leakage test
8.4 Dielectric strength test
8.5 Routine test records
76 Annex A
(normative)
A.1 Ventilation rate for valve regulated lead acid batteries
A.2 Ventilation rate for vented wet cell batteries
77 Annex B
(informative)
B.1 Field of application
B.2 Vertical axis test
Table B.1 – Vertical axis vibration conditions
B.3 Longitudinal and lateral axes tests
78 Table B.2 – Longitudinal and lateral axes vibration conditions
79 Annex C
(normative)
Table C.1 – Measurements and their maximum uncertainties
80 Bibliography
82 undefined
85 Annex ZA(normative)Normative references to international publicationswith their corresponding European publications
89 English
CONTENTS
93 FOREWORD
95 1 Scope
96 Figures
Figure 1 – Portable fuel cell power systems
97 2 Normative references
100 3 Terms and definitions
105 4 Design and construction requirements
4.1 Physical environment and operating conditions
4.1.1 General requirements
4.1.2 Electrical power input
4.1.3 Handling, transportation, and storage
4.2 Material compatibility
4.2.1 General requirements for material compatibility
106 4.2.2 Polymeric and elastomeric components
4.2.3 Fuel connection devices
4.3 Protection against mechanical hazards
107 4.4 Protection against toxicity of fuels and fuel feedstocks
4.5 Protection against explosion hazards
4.5.1 General requirements for protection against explosion hazards
4.5.2 Flammable atmospheres within the portable fuel cell power system
4.5.3 Normal operation
4.5.4 Abnormal operation
4.5.5 Purging
108 4.5.6 Electrostatic discharge
4.6 Protection against electric shock
4.6.1 General requirements for protection against electric shock
4.6.2 Protection against direct contact with live parts
109 4.6.3 Protection against indirect contact with live parts
4.6.4 Protection by the use of SELV
110 4.7 Selection of electrical components and equipment
4.7.1 Area classification and suitability
4.7.2 Turning moments
4.7.3 Fuses
4.7.4 Capacitor discharge
4.7.5 Securing of parts
111 4.7.6 Current-carrying parts
4.7.7 Internal wiring
4.7.8 Cord-connected portable fuel cell power systems
112 4.7.9 Strain relief
4.7.10 Creepage and clearances
4.7.11 Separation of circuits
113 4.7.12 Protection of receptacles
4.7.13 Earthing and bonding
4.8 Protection against fire hazard
4.8.1 General intent and purpose of protection against fire hazard
4.8.2 Flammability
114 4.8.3 Openings in equipment
115 4.9 Protection against temperature hazards
4.9.1 General requirements for protection against temperature hazards
4.9.2 Surface temperatures
4.9.3 Component temperatures
4.9.4 Wall, floor and ceiling temperatures
4.10 Protection against electromagnetic disturbances
4.11 Hazard and risk assessment
4.11.1 General requirements for hazard and risk assessment and the approach
116 4.11.2 Safety and reliability analysis
4.12 Safety control circuits
4.13 Protection against oxygen depletion
117 4.14 Emission of effluents
4.15 Fuel supply
4.16 Fuel processing systems (if applicable)
118 4.17 Enclosures
4.17.1 General requirements for all enclosures
4.17.2 Enclosure requirements for outdoor use
4.18 Battery supplies
4.18.1 General requirements for batteries
4.18.2 Battery compartments
119 4.18.3 Vented wet cell batteries
4.18.4 Ventilation of battery compartments
4.19 Pressure vessels and piping
4.19.1 General requirements for pressure vessels and piping
4.19.2 Piping systems
120 4.20 Hoses
4.21 Automatic shut-off valves
4.22 Regulators
4.23 Process control equipment
4.24 Filters
4.24.1 Air filters
121 4.24.2 Liquid fuel filters
4.25 Motors
4.26 Fuel pumps
5 Instructions
5.1 Operation and maintenance manual
123 5.2 User’s information manual
5.2.1 User’s information manual general requirements
5.2.2 User’s information manual front cover
5.2.3 Users information manual safety section
124 6 Labelling
6.1 General labelling requirements
6.2 Marking
125 6.3 Warnings
7 Type tests
7.1 General requirements for type tests
126 7.2 Tests sequence
7.3 Leakage test for liquid fueled systems
7.3.1 General requirements for leakage tests for liquid fueled systems
7.3.2 Method of test
127 7.4 Flammable fuel gas concentration test
7.4.1 General requirements for flammable gas concentration testing
7.4.2 Method of test
7.5 Surface temperature test
7.6 Component temperature test
128 7.8 Dielectric strength test
7.8.1 General requirements for dielectric strength and testing
7.8.2 Test method
7.9 Humidity test
7.10 Leakage current at operating temperature
7.10.1 Leakage current testing requirement and duration
129 7.10.2 Test method
7.11 Abnormal operation testing
7.11.1 Abnormal operation testing – General requirements
7.11.2 Abnormal operation tests – Outcomes and further testing requirements
7.11.3 Abnormal operation test methods
130 7.12 Strain relief test
7.13 Insulating material test
7.14 Earthing test
7.15 Tank pressure test
131 7.16 Stability
7.17 Impact test
132 7.18 Free drop test
133 7.19 Adhesion and legibility of marking materials
7.20 Flammable gas accumulation
7.20.1 Flammable gas accumulation test basis and applicability
Figure 2 – Articulated probe
134 7.20.2 Test set-up
7.20.3 Test method
7.21 Oxygen depletion test
7.21.1 Oxygen depletion test basis and applicability
7.21.2 Test set-up
135 7.21.3 Test method
7.22 Emission of effluents tests
7.22.1 Emission of effluents testing sequence
7.22.2 Emission of effluents for indoors
137 7.23 Wind test
7.23.1 Wind test applicability
7.23.2 Method of test
Tables
Table 1 – Emission limits based on STEL
138 7.24 Strength test
7.24.1 Strength test sequencing and alternative compliance methods
7.24.2 Method of test (liquid)
7.24.3 Method of test (gas)
7.24.4 Passing criteria
139 7.25 Stress relief test
7.26 Fuel supply securement test
7.27 Shutdown parameters
7.28 Non-metallic tubing conductivity test
7.28.1 Passing criteria
7.28.2 Test method
140 7.29 Non-metallic tubing test for accumulation of static electricity
7.29.1 Passing criteria
7.29.2 Test method
8 Routine tests
8.1 Routine test requirements
8.2 Liquid leakage test
8.3 Gas leakage test
141 8.4 Dielectric strength test
8.5 Routine test records
142 Annex A (normative)Ventilation rates for batteries
A.1 Ventilation rate for valve regulated lead acid batteries
A.2 Ventilation rate for vented wet cell batteries
143 Annex B (informative)Shock and vibration limits for high shock environments
B.1 Field of application
B.2 Vertical axis test
B.3 Longitudinal and lateral axes tests
Table B.1 – Vertical axis vibration conditions
144 Table B.2 – Longitudinal and lateral axes vibration conditions
145 Annex C (normative)Uncertainty of measurements
Table C.1 – Measurements and their maximum uncertainties
146 Bibliography

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BS EN IEC 62282-5-100:2018 - TC
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