BS EN IEC 62828-1:2018
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Reference conditions and procedures for testing industrial and process measurement transmitters – General procedures for all types of transmitters
Published By | Publication Date | Number of Pages |
BSI | 2018 | 92 |
This Part of IEC 62828 establishes a general framework for defining reference conditions and test procedures applicable to all types of industrial and process measurement transmitters (PMTs) used in measuring and control systems for industrial process and machinery. These reference test conditions are divided into āstandard reference conditionsā, which apply when determining the accuracy of measurement, and āambient and process reference conditionsā, which are used to assess the influence of external quantities on the measurement.
For the purpose of this document, an analogue PMT is a process measurement transmitter with an analogue current or voltage output, irrespective of the technology adopted and the complexity of the circuitry. All the other process measurement transmitters, with digital output only or with hybrid analogue and digital output (e.g. HARTĀ®), are considered to be digital PMTs.
For general test procedures, reference is made to IEC 62828-1, which is applicable to all types of industrial and process measurement transmitters.
Additional specific test procedures for given types of PMTs (pressure, temperature, level, flow) are covered by other parts of this series.
NOTE 1 In industrial and process applications, to indicate the process measurement transmitters it is common also to use the terms āindustrial transmittersā, or āprocess transmittersā.
NOTE 2 For better clarity, when the complete definition āindustrial and process measurement transmitterā makes the sentence too long in this document, the short term ātransmitterā is used instead.
Proximity devices with analogue output are excluded from the scope of this document.
PDF Catalog
PDF Pages | PDF Title |
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2 | undefined |
9 | English CONTENTS |
13 | FOREWORD |
15 | INTRODUCTION |
16 | 1 Scope 2 Normative references |
18 | 3 Terms, definitions and abbreviated terms 3.1 Terms and definitions 3.1.1 Terms related to accuracy |
23 | 3.1.2 Terms related to the uncertainty |
24 | 3.1.3 Terms regarding operation and practical installation |
25 | Figures Figure 1 ā Example of limit operation region in terms ofoutput load resistance versus supply voltage |
26 | 3.1.4 Terms related to test procedures 3.2 Abbreviated terms 3.3 Reference to CDD |
27 | 4 General description of the PMT 5 Reference test conditions 5.1 General Figure 2 ā Block diagram of a generic PMT |
28 | 5.2 Standard reference test conditions 5.2.1 General 5.2.2 Environmental test conditions 5.2.3 Power supply conditions 5.2.4 Load conditions 5.2.5 Mounting positions Tables Table 1 ā Environmental test conditions |
29 | 5.3 Reference test conditions for ambient and process quantities influencing operation 5.3.1 General 5.3.2 Process conditions 5.3.3 Environmental atmospheric conditions |
30 | 5.3.4 Mechanical vibration Table 2 ā Common ambient temperatures ranges Table 3 ā Common ambient relative humidity ranges |
31 | 5.3.5 Shock, drop and topple 5.3.6 Power supply 5.3.7 Electromagnetic compatibility (EMC) Table 4 ā Vibration test levels Table 5 ā Power supply ranges for voltage and frequency |
32 | 5.4 Reference design criteria 5.4.1 General 5.4.2 Enclosure protection against solid, liquid (IP) and impact (IK) 5.4.3 Enclosure protection against corrosive and erosive influences 5.4.4 Electrical safety (insulation resistance, dielectric strength) 5.4.5 Hazardous environment (for application in explosive atmosphere) 5.4.6 Functional safety 6 Test procedures 6.1 General 6.1.1 Overview |
33 | 6.1.2 Classification of the tests |
34 | 6.1.3 Preparation of the tests Table 6 ā Example of number of measurement cycles andnumber and position of test points Table 7 ā Example of settings of span and lower range value adjustmentsfor analogue devices |
35 | 6.1.4 Preliminary assessment |
36 | Table 8 ā Checklist for assessing functionality |
37 | Table 9 ā Checklist for assessing configurability |
38 | Table 10 ā Checklist for assessing hardware configuration Table 11 ā Checklist for assessing adjustment and tuning procedures |
39 | Table 12 ā Checklist for assessing operability |
40 | Table 13 ā Checklist for assessing dependability |
41 | Table 14 ā Checklist for assessing manufacturerās support Table 15 ā Example of functions listing for a temperature compensatedsingle variable PMT (differential pressure) |
42 | 6.2 Type tests at standard reference test conditions 6.2.1 General 6.2.2 Accuracy and related factors Table 16 ā Example of functions listing for a temperature compensated multi-variable PMT (differential pressure plus pressure and temperature) |
45 | Table 17 ā Example table of PMT errors |
46 | Figure 3 ā Error curves corresponding to the example of Table 17 |
48 | 6.2.3 Static behaviour |
51 | 6.2.4 Dynamic behaviour |
52 | Figure 4 ā Example of responses to a step input with overshoot |
53 | Figure 5 ā Example of responses to a step input without overshoot |
54 | Figure 6 ā Example 1 of frequency response |
55 | Figure 7 ā Example 2 of frequency response |
56 | 6.3 Type tests at operating reference test conditions 6.3.1 General 6.3.2 Ambient temperature effects |
57 | 6.3.3 Ambient relative humidity effects Figure 8 ā Example of diagram of the compensation options |
58 | 6.3.4 Vibration effects |
60 | 6.3.5 Shock, drop and topple 6.3.6 Accelerated operational life test 6.3.7 EMC tests |
61 | 6.3.8 Further test procedures 6.3.9 Additional tests for digital transmitters |
62 | Figure 9 ā Levels of device compatibility from IEC 61804-2 |
63 | 6.4 Routine tests 6.5 Acceptance, integration, periodic and maintenance tests 6.5.1 General 6.5.2 Periodical verification 6.5.3 Periodical calibration 7 Test report and technical documentation 7.1 Test report |
64 | 7.2 Technical documentation 7.3 Total probable error |
65 | Annex A (informative)General description of a PMT A.1 General description of a PMT Figure A.1 ā Schematic block diagram of an analogue industrialand process measurement transmitter (example) |
66 | Figure A.2 ā Schematic block diagram of an intelligent industrialand process measurement transmitter (example) |
67 | A.2 Sensor subsystem A.3 Data processing A.4 Output subsystem A.5 Human interface |
68 | A.6 External system interface A.7 Power supply assembly |
69 | Annex B (informative)Tests at the standard reference conditions Table B.1 ā Summary of the tests at the reference conditions |
70 | Annex C (informative)Tests at ambient and process reference conditionsfor influence quantities Table C.1 ā Summary of the tests for influence quantities at the operating conditions |
71 | Annex D (informative)Function block testing D.1 General D.2 General qualitative checks D.3 Time-dependent function blocks D.4 Time-independent function blocks |
72 | Annex E (informative)Measurement uncertainty E.1 Example of determination of the measurement uncertainty E.2 Single values influencing the uncertainty measurement E.3 Estimation of standard measurement uncertainty (u) E.4 Combined standard measurement uncertainty (uc) E.5 Expanded measurement uncertainty (U) |
73 | Annex F (informative)Dependability testing method F.1 General F.2 Design analysis F.3 Reference conditions |
74 | Figure F.1 ā Schematic block diagram of an intelligent industrialand process measurement transmitter (example) |
75 | F.4 Fault injection test for internal PMT failures Figure F.2 ā Test tool for low impedance circuits and shared circuits |
76 | F.5 Observations F.5.1 General F.5.2 Reporting and ranking of fault behaviour |
77 | Figure F.3 ā Matrix for reporting fault behaviour |
78 | F.6 Human faults F.6.1 Mis-operation test F.6.2 Maintenance error test Figure F.4 ā Ranking of various types of failure modes |
79 | F.6.3 Expectations and reporting |
80 | Annex G (informative)Throughput testing for digital PMT G.1 General Figure G.1 ā PMT in stand-alone configuration |
81 | G.2 PMT throughput in stand-alone conditions G.2.1 Reference conditions G.2.2 Test conditions G.2.3 Observations and measurements Figure G.2 ā Example of a PMT as a participant in a fieldbus installation |
82 | G.3 Throughput in a fieldbus configuration G.3.1 Reference conditions G.3.2 Test conditions |
83 | G.3.3 Observations and measurements G.3.4 Precautions |
84 | Annex H (informative)FAT, SAT and SIT H.1 General H.2 Factory acceptance tests FAT (accuracy measurement and others) H.3 Site acceptance tests SAT (visual inspection and calibration test) H.4 Site integration tests SIT (additional test for communications) |
85 | Annex I (informative)Technical documentation I.1 General I.2 Technical datasheet |
86 | Table I.1 ā Example of compilation of technical data for a generic PMT |
88 | I.3 User manual I.4 Safety manual I.5 Commissioning, periodic and maintenance tests I.5.1 General I.5.2 Storage conditions I.5.3 Transportation conditions I.5.4 Mounting position |
89 | I.5.5 Process connections I.5.6 Mechanical connections I.5.7 Output connections I.6 EC declaration of conformity I.7 Certificates for application in hazardous area I.8 Calibration certificates I.9 Spare parts list I.10 Marking |
90 | Annex J (informative)Total Probable Error calculation |
91 | Bibliography |