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BS EN ISO 80079-36:2016:2020 Edition

$215.11

Explosive atmospheres – Non-electrical equipment for explosive atmospheres. Basic method and requirements

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BSI 2020 94
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This part of ISO/IEC 80079 specifies the basic method and requirements for design, construction, testing and marking of non-electrical Ex equipment, Ex Components, protective systems, devices and assemblies of these products that have their own potential ignition sources and are intended for use in explosive atmospheres.

Hand tools and manually operated equipment without energy storage are excluded from the scope of this standard. This standard does not address the safety of static autonomous process equipment when it is not part of equipment referred to in this standard.

NOTE 1 Static autonomous process equipment includes items such as tanks, vessels, fixed pipework and hand operated valves which do not have their own source of energy that could create a potential ignition source during operation.

This standard does not specify requirements for safety, other than those directly related to the risk of ignition which may then lead to an explosion. The standard atmospheric conditions (relating to the explosion characteristics of the atmosphere) under which it may be assumed that equipment can be operated are:

  • temperature -20 °C to +60 °C;

  • pressure 80 kPa (0,8 bar) to 110 kPa (1,1 bar); and

  • air with normal oxygen content, typically 21 % v/v.

Such atmospheres can also exist inside the equipment. In addition, the external atmosphere can be drawn inside the equipment by natural breathing produced as a result of fluctuations in the equipment’s internal operating pressure, and/or temperature.

NOTE 2 Although the standard atmospheric conditions above give a temperature range for the atmosphere of – 20 °C to +60 °C, the normal ambient temperature range for the equipment is -20 °C to +40 °C, unless otherwise specified and marked. It is considered that -20 °C to +40 °C is appropriate for most equipment and that to manufacture all equipment to be suitable for a standard atmosphere upper ambient temperature of +60 °C would place unnecessary design constraints.

NOTE 3 The requirements of this standard can also be helpful for the design, construction, testing and marking of equipment intended for use in atmospheres outside the validity range stated above. In this case however, the ignition hazard assessment, ignition protection provided, additional testing (if necessary), manufacturer’s technical documentation and instructions to the user, clearly demonstrate and indicate the equipment’s suitability for the conditions it may encounter. It is also recognized that changes in temperature and pressure can have a significant influence on characteristics of the explosive atmosphere, such as ignitability.

This part of ISO/IEC 80079 specifies the requirements for the design and construction of equipment, intended for explosive atmospheres in conformity with all Equipment Protection Levels (EPLs) of Group I, II and III.

NOTE 4 It is not unusual for equipment designed and constructed in accordance with this standard for a particular EPL to be used in areas requiring an EPL with a higher level of safety by including the application of additional measures. Such measures include for example inerting, suppression, venting or containment or for example by dilution, drainage, monitoring and shut-down. Such measures are outside the scope of this standard.

This standard supplements and modifies the general requirements of IEC 60079-0, as shown in Table 1. Where a requirement of this standard conflicts with a requirement of IEC 60079-0, as far as applicable for non-electrical equipment, the requirement of this standard takes precedence.

This standard is supplemented or modified by the following standards concerning specific types of protection:

  • ISO 80079-37, Explosive atmospheres – Part 37: Non-electrical equipment for explosive atmospheres – Non-electrical type of protection constructional safety “c”, control of ignition source “b”, liquid immersion “k”

  • IEC 60079-1, Explosive atmospheres – Part 1: Equipment protection by flameproof enclosures “d”

  • IEC 60079-2, Explosive atmospheres – Part 2: Equipment protection by pressurized enclosures “p”

  • IEC 60079-31, Explosive atmospheres – Part 31: Equipment dust ignition protection by enclosure “t”

The nature and ignition sources of non-electrical equipment shall be considered when applying types of protection “d”, “p”, or “t” on non-electrical equipment (see Annex G).

PDF Catalog

PDF Pages PDF Title
2 undefined
4 European Foreword
Endorsement notice
5 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2014/34/EU
Table ZA.1 — Correspondence between this European Standard and Directive 2014/34/EU
7 Annex ZB (informative) Correspondence of equipment groups
Table ZB.1 — Correspondence of equipment groups
8 Annex ZC (informative) Significant changes between this European Standard and EN 13463-1:2009
Table ZC.1 — Significant changes between this European Standard and EN 13463-1:2009
11 English
CONTENTS
15 FOREWORD
17 INTRODUCTION
18 1 Scope
19 Tables
Table 1 – Applicability of specific clauses of IEC 60079-0 (1 of 5)
23 2 Normative references
24 3 Terms and definitions
27 4 EPL and equipment groups
4.1 EPL
4.2 Group I
4.3 Group II
28 4.4 Group III
4.5 Equipment for specific explosive gas atmospheres
5 Ignition hazard assessment
5.1 General requirements
29 5.2 Procedure of ignition hazard assessment
5.2.1 Formal Ignition hazard identification and assessment
Figures
Figure 1 – Relationship between ignition source definitions
30 5.2.2 Group I equipment assessment
5.2.3 Group II and III equipment assessment
31 5.2.4 Assessment with malfunctions
5.2.5 Basic information necessary for the ignition hazard assessments
5.2.6 Ignition hazard assessment report
32 6 Assessment of possible ignition sources and control means
6.1 General
6.2 Hot surfaces
6.2.1 General
6.2.2 Ambient temperatures
6.2.3 Establishing the maximum surface temperature
33 6.2.4 Group I equipment
6.2.5 Group II equipment
Table 2 – Classification of maximum surface temperatures for Group II equipment
34 6.2.6 Special cases for Group I and Group II equipment
Table 3 – Assessment for temperature classification for small surface areas
35 6.2.7 Group III equipment
6.3 Flames and hot gases (including hot particles)
6.4 Mechanically generated sparks and hot surfaces
6.4.1 General
6.4.2 Assessment of sparks generated by single impacts
37 6.4.3 Assessment of sparks and hot surfaces generated by friction
Table 4 – Single impact energy limits for EPL Ga
Table 5 – Single impact energy limits for EPL Gb
Table 6 – Single impact energy limits for EPL Gc
Table 7 – Single impact energy limits for EPL Da, Db and Dc
38 6.4.4 External equipment parts containing light metals
6.5 Electrical ignition sources except stray current
6.6 Stray electric currents, cathodic corrosion protection
6.6.1 Internal sources
6.6.2 External sources
6.7 Static electricity
6.7.1 General
39 6.7.2 Connection facilities for earthing conducting parts
6.7.3 Prevention of highly efficient charge generating mechanisms (leading to propagating brush discharges on non-conductive layers and coatings)
6.7.4 Equipment group I
40 6.7.5 Equipment group II
6.7.6 Equipment group III
Table 8 – Permitted maximum projected areas for non-conductive parts of equipment liable to become electrostatically charged
41 6.8 Adiabatic compression and shock waves
6.9 Exothermic reactions, including self-ignition of dusts
7 Additional considerations
7.1 Dust deposits and other material in the gap of moving parts
42 7.2 Dust deposits and other material in the flame arresters incorporated in the equipment
7.3 Opening times of enclosures
7.4 Non-metallic enclosures and non-metallic parts of the equipment
7.4.1 General
7.4.2 Specification of the materials
7.4.3 Thermal endurance
7.5 Removable parts
7.6 Materials used for cementing
43 7.7 Light transmitting parts
7.8 Stored energy
8 Verification and tests
8.1 General
8.2 Determination of the maximum surface temperature
8.2.1 General
45 8.2.2 Hot Surface Ignition Test
46 8.3 Mechanical tests
8.3.1 Test for resistance to impact
8.3.2 Drop test
8.3.3 Required results
8.4 Additional tests of non-metallic parts of the equipment relevant for explosion protection
8.4.1 Test temperatures
8.4.2 Tests for Group I equipment
47 8.4.3 Tests for Group II and III equipment
8.4.4 Thermal endurance to heat
Table 9 – Thermal endurance test
48 8.4.5 Thermal endurance to cold
8.4.6 Resistance to chemical substances for Group I equipment
8.4.7 Mechanical resistance tests
8.4.8 Surface resistance test of non-conductive parts of the equipment relevant for explosion prevention and protection
8.4.9 Thermal shock test
9 Documentation
9.1 Technical documentation
49 9.2 Conformity with the documentation
9.3 Certificate
9.4 Responsibility for marking
10 Instructions
50 11 Marking
11.1 Location
11.2 General
51 11.3 Warning markings
Table 10 – Ambient temperature marking
Table 11 – Text of warning markings
52 11.4 Marking on very small equipment
11.5 Examples of marking
53 Annexes
Annex A (informative) Methodology for confirming the EPL
A.1 Methodology for confirming the EPL of Group I
A.1.1 EPL Ma
A.1.2 EPL Mb
A.2 Methodology for confirming the EPL of Group II and III
A.2.1 EPL Ga and Da
A.2.2 EPL Gb and Db
A.2.3 EPL Gc and Dc
54 Annex B (informative) Explanation of the ignition hazard assessment procedure
B.1 Overview
B.1.1 General
B.1.2 Reporting with the help of a table
B.2 Assessment Procedure
55 B.3 Assessment Steps
B.3.1 Identification of Ignition Hazards
Table B.1 –Table showing recommended documentation of an example of initial assessment of equipment related ignition sources
56 B.3.2 Determination of measures
Table B.2 – Example for reporting of the identification of ignition hazards (step 1) and the first assessment (step 2)
57 B.3.3 Concluding ignition hazard estimation and categorisation
B.3.4 Determination of the EPL
Table B.3 – Example for reporting of the determination of protective measures (step 3) and the concluding estimation and categorisation (step 4)
58 Annex C (informative) Examples of ignition hazard assessment
C.1 General remarks
C.2 Examples for common cases demonstrating the use of the scheme
Table C.1 – List of examples
59 Table C.2 – Common cases demonstrating the use of the scheme – Electrostatic discharge (1 of 2)
61 Table C.3 – Common cases demonstrating the use of the scheme – Hot surface (1 of 2)
63 Table C.4 – Common cases demonstrating the use of the scheme – Mechanical spark (1 of 2)
65 C.3 Example of an ignition hazard assessment for a pump
66 Table C.5 – Ignition hazard assessment report for a pump (1 of 3)
69 C.4 Example of an ignition hazard assessment for an agitator
70 Table C.6 – Ignition hazard assessment report for an agitator (1 of 10)
80 Annex D (normative) Charging tests with non-conductive materials
D.1 General
D.2 Principle of the test
81 D.3 Samples and apparatus
D.4 Procedure
D.4.1 Conditioning
D.4.2 Determination of the most efficient charging method
83 Figure D.1 – Rubbing with a pure polyamide cloth
Figure D.2 – Discharging the charged surface of the test piece with a probe connected to earth via a 0,1 μF capacitor
84 Figure D.3 – Charging by the influence of a DC high voltage power
85 Annex E (informative) Consideration of misuse which can reasonably be anticipated during ignition hazard assessment procedure
E.1 General
E.2 Identification and analysis of the ignition hazards
E.3 First assessment of the ignition hazards
E.4 Determination of safety measures
86 E.5 Final assessment of the ignition hazards
87 Annex F (informative) Development of different types of incendive electrostatic discharges
Figure F.1 – Different types of incendive electrostatic discharges
88 Annex G (normative) Protection concepts of types of protection “d”, “p”and “t” acceptable for non-electrical equipment
89 Annex H (informative) Volume dependence of auto-ignition temperature
Table H.1 – AITs of combustibles taken from IEC 60079-20-1 as contained in Figure H.1.
90 Figure H.1 – Volume dependence of auto-ignition temperature
91 Annex I (informative) Relationship between Equipment protection levels (EPLs) and zones
Table I.1 – Relationship between Equipment protection levels (EPLs) and zones
92 Bibliography
BS EN ISO 80079-36:2016
$215.11