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BS ISO 10896-1:2020

$198.66

Rough-terrain trucks. Safety requirements and verification – Variable-reach trucks

Published By Publication Date Number of Pages
BSI 2020 60
Guaranteed Safe Checkout
Category:

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This document specifies general safety requirements for non-slewing, rough-terrain variable-reach trucks (referred to as trucks), with rigid chassis and equipped with a telescopic lifting means (pivoting boom) on which a load-handling device such as a carriage with fork arms is typically fitted. Fork arms and other integrated attachments are considered to be parts of the truck.

NOTE

These trucks are also known as telehandlers, or telescopic handlers.

For the purpose of this document, trucks are designed to transport, lift and place loads and can be driven on unimproved terrain. They can also be equipped with a variety of attachments or interchangeable equipment (e.g. fork arms, bale spikes, mowers, sweepers) which can be both load-carrying and non-load-carrying.

Other standards, in addition to the relevant provisions of this document, can apply to the attachments.

This document is not applicable to the following:

  1. industrial variable-reach trucks covered by ISO 3691-2 ;

  2. machines designed primarily for earth moving, such as loaders, even if their buckets are replaced by fork arms (see ISO 20474-3 );

  3. trucks with articulated chassis;

  4. machines designed primarily with variable-length load suspension elements (e.g. chain, ropes) from which the load can swing freely in all directions (mobile cranes);

  5. trucks fitted with personnel/work platforms, designed to move persons to elevated working positions;

  6. trucks designed primarily for container handling.

The significant hazards covered by this document are listed in Annex A. This document does not address hazards that can occur:

  • during manufacture;

  • when handling suspended loads, which can swing freely (see ISO 10896-4 );

  • when using trucks on public roads;

  • when operating in potentially explosive atmospheres;

  • with a battery, LPG or hybrid as the primary power source.

PDF Catalog

PDF Pages PDF Title
2 undefined
8 Foreword
9 Introduction
11 1 Scope
12 2 Normative references
13 3 Terms and definitions
18 4 Safety requirements and/or protective/risk reduction measures
4.1 General
4.1.1 General
4.1.2 Sharp edges and acute angles
4.1.3 Stored energy components
4.2 Starting/moving and stopping
4.2.1 Unauthorized starting
4.2.2 Stopping system
4.2.3 Unintended movement
19 4.2.4 Uncontrolled motion
4.2.5 Powered travel movement
4.2.6 Non-activation of the parking brake
4.2.7 Brakes
4.3 Electrical and electronic systems
4.3.1 General
20 4.3.2 Degree of protection
4.3.3 Electrical connections
21 4.3.4 Batteries
4.4 Controls
4.4.1 General
23 4.4.2 Multiple operating positions
4.4.3 Controls of trucks accessible from ground level
4.4.4 Inadvertent activation
4.4.5 Travel controls
25 4.4.6 Differential locking
4.4.7 Steering controls
26 4.4.8 Load‑handling controls
27 4.4.9 Multi-function controls
4.4.10 Stabilizing device control
4.4.11 Sway/levelling control
4.4.12 Axle oscillation locking-mechanism control
4.4.13 Hand throttle control
4.5 Power systems and accessories
4.5.1 Exhaust systems
28 4.5.2 Cooling systems
4.5.3 Tanks and pressure vessels
4.6 Stabilizing devices
29 4.7 Design requirements for maintenance purposes
4.7.1 General
4.7.2 Tiltable cab support device
4.8 Systems for lifting, tilting and reaching
4.8.1 Chains and wire ropes
30 4.8.2 Hydraulic system
31 4.8.3 Maximum load-lowering speed
4.8.4 Limitation of stroke
4.8.5 Fork arms, attachments and attachment brackets
4.9 Operator’s station
4.9.1 General requirements
4.9.2 Storage of operator’s manual
4.9.3 Hot parts
32 4.9.4 Pipes and hoses
4.9.5 Operator’s station equipped with enclosed cab
34 4.9.6 Operator’s seat
35 4.9.7 Control panels and symbols on displays
4.9.8 Other indicating devices
4.10 Operator access
4.10.1 General requirements
4.10.2 Enclosed cab openings
36 4.11 Protective measures and devices
4.11.1 Hot parts
4.11.2 Protection against crushing, shearing and trapping
4.11.3 Guards
4.11.4 Engine compartment
37 4.11.5 Fenders
4.11.6 Roll-over protective structures (ROPS) and falling object protective structures (FOPS)
4.11.7 Elevating and/or tiltable operator’s station
4.11.8 Audible warning devices
4.12 Stability
4.12.1 Stability tests on tilting platform
4.12.2 Longitudinal load moment control
4.13 Visibility
4.14 External lighting devices
38 4.15 Fire protection
4.15.1 Fire resistance
4.15.2 Fire extinguisher
4.16 Retrieval, transportation, lifting and towing
4.16.1 General
4.16.2 Retrieval
4.16.3 Tie-down
4.16.4 Lifting
4.16.5 Towing
4.17 Noise
39 4.18 Electromagnetic compatibility
5 Verification of requirements and safety measures
5.1 General
5.2 Functional verification
5.3 Structural verification
5.3.1 Test loads
5.3.2 Static test
40 5.3.3 Dynamic testing
5.4 Load holding verification
5.5 Maximum load lowering speed
41 6 Information for use
6.1 Instruction handbook
6.1.1 General
6.1.2 Operating and maintenance instructions
42 6.1.3 Instructions regarding the truck
6.1.4 Instructions regarding the operational use of the truck
43 6.1.5 Instructions regarding internal combustion engine trucks
6.1.6 Instructions regarding transportation and storage of trucks
6.1.7 Instructions regarding inspection and routine maintenance
44 6.2 Graphical symbols and warnings
6.2.1 Safety signs and graphical symbols
6.2.2 Graphical symbols lift point
6.2.3 Graphical symbols tie-down point
6.2.4 Graphical symbols of retrieval point
45 6.2.5 Graphical symbols for pneumatic tyre inflation pressures
6.2.6 Graphical symbol for fuel filling points
6.2.7 Graphical symbol for hydraulic fluid filling points
46 6.2.8 Graphical symbol for stored energy components
6.2.9 Graphical symbol for brake fluid filling points
6.2.10 Graphical symbol for battery disconnection
6.2.11 Warnings
47 6.3 Marking
6.3.1 Manufacturer plate(s)
6.4 Load charts
6.4.1 Trucks with load-carrying attachments
48 6.4.2 Trucks with non-load-carrying attachments
49 Annex A (informative) List of significant hazards
53 Annex B (normative) Attachments and attachment brackets
56 Annex C (normative) Elevating operator’s stations
58 Bibliography
BS ISO 10896-1:2020
$198.66