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BSI 15/30323514 DC:2015 Edition

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BS EN 16878. Food processing machinery. Combined machines and batch freezers. Safety and hygiene requirements

Published By Publication Date Number of Pages
BSI 2015 48
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PDF Catalog

PDF Pages PDF Title
4 Contents Page
7 European foreword
8 Introduction
9 1 Scope
2 Normative references
10 3 Terms and definitions and description of machines
3.1 Terms and definitions
11 3.2 Description of machines
3.2.1 Combined machines
12 Figure 1 — Typical layout of combined machines
3.2.2 Batch freezers
13 Figure 2 — Typical layout of batch freezers
4 List of significant hazards
4.1 General
4.2 Mechanical hazards
4.2.1 General
14 4.2.2 Combined machines
Figure 3 — Danger zones of combined machines
15 4.2.3 Batch freezers
Figure 4 — Danger zones of batch freezers
16 4.3 Electrical hazards
4.4 Thermal hazards
4.5 Hazards generated by noise
4.6 Hazard generated by neglecting ergonomic principles
4.7 Hazard generated by neglecting hygienic design principles
4.8 Hazards generated by loss of stability or tipping
17 5 Safety and hygiene requirements and/or protective measures
5.1 General
5.2 Mechanical hazards
5.2.1 Elimination of hazards by design
5.2.2 Zone 1 – Access to trapping points between the tank and the machinery’s lid
5.2.3 Zone 2 – Access to the rotating devices through the feed opening
5.2.4 Zone 3 – Access to the rotating parts through the draw-off opening
18 Figure 5 — Safety device
5.2.5 Zone 4 – Access to the transmission mechanism of the mixing device
5.2.6 Zone 5 – Loss of stability of machine – access to areas adjacent to the machine
19 5.3 Electrical hazards
5.3.1 General
5.3.2 Safety requirements relating to electromagnetic phenomena
5.3.3 Protection against electric shock
5.3.4 Power circuits
5.3.5 Earth faults
5.3.6 Emergency stop
5.3.7 Degrees of protection of external enclosures of electrical equipment (see EN 60529)
5.3.8 Start function
5.3.9 Unexpected start-up
20 5.3.10 Motor enclosures
5.3.11 Electrical requirements of controls
5.4 Thermal hazards
5.5 Noise control
5.6 Ergonomic design principles
5.7 Hygiene requirements
5.7.1 General
5.7.2 Food area
21 5.7.3 Splash area
5.7.4 Non-food area
5.7.5 Refrigeration
22 Figure 6 — Hygiene areas of combined machines
23 Figure 7 — Hygiene areas of batch freezers
5.8 Harmful substance
6 Verification of safety and hygiene requirements and/or protective measures
24 Table 1 — Methods for the verification of the compliance with the safety requirements
7 Information of use
7.1 General
7.2 Instruction handbook
26 7.3 Service manual
7.4 Cleaning
7.5 Marking
27 Annex A (normative) Noise test code (Grade 2 of accuracy)
A.1 Terms and definitions
A.2 Installation and mounting conditions
A.3 Operating conditions
A.4 Emission sound pressure level determination
28 A.5 Measurement uncertainties
A.6 Information to be recorded
A.7 Information to be reported
A.8 Declaration and verification of noise emission values
29 Annex B (normative) Principles of design to ensure the cleanability of the machinery
B.1 Terms and definitions
B.2 Material of construction
B.2.1 Type of materials
B.2.2 Surface conditions
30 Table B.1 — Surface conditions for food area
Table B.2 — Surface conditions for splash area
B.3 Design
B.3.1 Connection of internal surfaces
B.3.1.1 General
B.3.1.2 Connections of internal surfaces for food area
31 Figure B.1 — Design of two surfaces connection
Figure B.2 — Design of two surfaces connection
32 Figure B.3 — internal angle of two surfaces connection greater than or equal to 135
33 Figure B.4 — dimension between two bends
B.3.1.3 Connections of internal surfaces for splash area
Figure B.5 — Design of two perpendicular surfaces
34 Figure B.6 — Design of the internal angle
Figure B.7 — Weld for two perpendicular surfaces
B.3.1.4 Connections of internal surfaces for non-food area
B.3.2 Surface assemblies and overlaps
B.3.2.1 General
35 B.3.2.2 Surface assemblies and overlaps for food area
B.3.2.2.1 Surface assembly
Figure B.8 — Assembled surfaces by a continuous weld
Figure B.9 — Assembled surfaces by a continuous sealed and flushed joint
B.3.2.2.2 Surface overlapping
36 Figure B.10 — Surface overlapping
Figure B.11 — Surface connections
37 Figure B.12 — Surface connections by continuous sealed and flush jointing
B.3.2.3 Surface assemblies and overlaps for splash area
Figure B.13 — Surface assemblies and overlaps for splash area by means of a profile
38 Figure B.14 — Surface assemblies and overlaps for splash area by flush bonding
Figure B.15 — Surface for splash area with overlapping distance
B.3.2.4 Surface assemblies and overlaps for non-food area
39 B.3.3 Fasteners
B.3.3.1 Fasteners for food area
B.3.3.1.1 General
B.3.3.1.2 Spot-facing
Figure B.16 — Surface assemblies and overlaps for non-food area
B.3.3.1.3 Pin drive systems
B.3.3.2 Fasteners for splash area
40 Figure B.17 — Fasteners for splash area
B.3.3.3 Fasteners for non-food area
B.3.4 Feet, support and bases for cleaning the machines underneath
B.3.4.1 Table-top machines
Table B.3 — Minimum height of the feet related to the access distance
41 Figure B.18 — Table-top machines
42 B.3.4.2 Machines on the floor
B.3.4.2.1 Fixed machines with or without a base
Figure B.19 — Table-top machines jointing with feet ≥ 150 mm
Figure B.20 — Table-top machines jointing with feet < 150 mm
43 Figure B.21 — Table-top machines jointing with foot surface > 1 dm2
B.3.4.2.2 Mobile machines
Figure B.22 — Example of castor
44 B.3.5 Ventilation openings
B.3.5.1 Ventilation openings for non-food area
B.3.5.2 Ventilation openings for splash area
Figure B.23 — Ventilation openings guards
B.3.6 Hinges
45 Figure B.24 — Hinges
B.3.7 Control panel
B.3.7.1 Control panel in the non-food area
B.3.7.2 Control panel in the splash area
46 Figure B.25 — Control panel elements with distance ≥ 20 mm
Figure B.26 — Control panel elements with distance ≤ 12,5 mm
Figure B.27 — Protected control panel elements
47 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC
48 Bibliography
BSI 15/30323514 DC
$13.70