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BSI 24/30488511 DC:2024 Edition

BSI 24/30488511 DC:2024 Edition

$24.66

BS EN IEC 63554. LED lamps. Safety requirements

Published By Publication Date Number of Pages
BSI 2024 108
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PDF Pages PDF Title
14 FOREWORD
16 INTRODUCTION
17 1 Scope
2 Normative references
19 3 Terms and definitions
22 4 Classification
4.1 General
4.2 Classification and specific requirements for each product category
5 General requirements
6 General conditions for tests
6.1 General
6.1.1 Type test
6.1.2 Test samples
23 6.1.3 Compliance by inspection of relevant data
6.2 Default test conditions
6.2.1 General
6.2.2 Electrical supply conditions
6.2.2.1 General
6.2.2.2 LED lamps supplied by voltage sources
24 6.2.2.3 LED lamps supplied by current sources
6.2.3 Ambient test conditions
7 Marking
7.1 Marking on the LED lamps
7.2 Marking on the packing or in the instructions
7.3 Durability and legibility of marking
8 Electrical safety
8.1 General
8.2 Electrical connections
25 8.3 Protection against electric shock
8.3.1 Construction
8.3.1.1 General
8.3.1.2 SELV or PELV circuits
8.3.1.3 FELV circuits
8.3.1.4 Bridging of insulation by resistors
26 8.3.1.5 Bridging of insulation by capacitors
8.3.1.6 LED lamps
8.3.1.7 Metal core printed circuits boards (MCPCBs)
8.3.2 Tests for accessibility of hazardous-live-parts
27 8.3.3 Requirements for accessible parts
8.3.3.1 General
8.3.3.2 Touch voltage and touch current limits
8.3.3.3 LED lamps specified only for operation with SELV power supplies
28 8.3.3.4 LED lamps specified to be operated with power supplies other than SELV
8.3.3.5 Limitation of the touch current in case of failure of one means of protection
8.3.4 Requirements for SELV circuits and PELV circuits
29 8.3.5 Capacitor discharge requirements
8.4 Electric strength
8.4.1 General
30 8.4.2 Humidity conditioning
8.4.3 Electric strength test
8.4.3.1 Preparation of devices
8.4.3.2 Test procedure
31 8.5 Creepage distances, clearances and distances through insulation
8.6 Earthing
8.6.1 General
8.6.2 Protective conductor current
8.7 Insertion orientation
9 Thermal safety
9.1 Resistance to heat and fire
9.1.1 Resistance to heat
32 9.1.2 Resistance to flame and ignition
9.1.2.1 General
9.1.2.2 Glow-wire test
33 9.1.2.3 Needle-flame test
9.1.2.4 Printed circuit boards
9.2 Heat management
9.2.1 General
9.2.2 Thermal interface material
9.2.3 Testing
9.2.3.1 Test set-up
34 9.2.3.2 Test procedure
9.2.4 Compliance
10 Mechanical safety
10.1 General
35 10.2 Common requirements for mechanical safety
10.3 Mechanical strength
10.4 Fixing of conductors
10.4.1 Requirements
10.4.2 Compliance criteria
10.5 Screws and mechanical connections
37 10.6 Interchangeability
10.6.1 General
10.6.2 Lamp bowing (sagging) of double-capped linear LED lamps
10.7 Ingress protection
10.7.1 General
10.7.2 Ingress protection test
11 Photobiological safety
11.1 Actinic UV hazards for skin and eye (200 nm to 400 nm wavelength)
11.2 UV-A hazard for the eye lens (315 nm to 400 nm)
38 11.3 Retinal blue light hazard (300 nm to 700 nm)
11.4 Retinal thermal hazard (380 nm to 1 400 nm)
11.5 Infrared radiation hazard for the eye (780 nm to 3 000 nm)
11.6 Thermal hazard for the skin (380 nm to 3 000 nm)
12 Fault conditions
12.1 General
12.2 Applicable fault conditions
12.2.1 Electronic components
39 12.2.2 PCB tracks
12.2.3 Insulation layers
12.3 Test power supply requirements
12.3.1 LED lamps supplied by voltage sources
12.3.2 LED lamps supplied by current sources
12.3.3 LED lamps supplied by legacy lamp controlgear
12.4 Test procedures and compliance
12.4.1 Test procedures
40 12.4.2 Compliance
13 Abnormal conditions
13.1 General
41 13.2 DC supply polarity test
13.3 LED lamps specified for AC mains operation which are declared not suitable for use with phase cut dimmers
13.3.1 Requirements
13.3.2 Tests
42 13.4 Compliance
43 Annex A (normative) Measurement of touch current and protective conductor current 0F
A.1 General conditions
A.2 Measurement of protective conductor current
A.3 Measurement of touch current in case of normal and abnormal conditions
44 A.4 Measurement of touch current in case of failure of basic protection
A.5 Test procedure
47 Annex B (informative) Information for luminaire design
B.1 General
B.2 Water contact
B.3 Blue light hazard assessment
B.4 Special information for single-capped LED lamps
B.4.1 Interchangeability
B.4.2 Heat management
B.4.2.1 General
B.4.2.2 Design freedom
48 B.4.2.3 Testing in the luminaire
B.4.3 Single-capped LEDni lamps covered by Annex J
B.4.3.1 General
49 B.4.3.2 Heat sink design recommendation
B.5 Special information for double-capped LED lamps
50 Annex C (informative) Information for controlgear design
C.1 Guidelines for safe LED lamp operation
C.2 Single-capped LED lamps
C.3 Double-capped LED lamps
C.4 Special information for GX16t-5 capped tubular LED lamp
C.4.1 No-load condition
C.4.2 Overload condition, normal condition and short-circuit condition
52 Annex D (informative) Conformity testing during manufacture
D.1 Double-capped and single-capped LED lamps retrofitting fluorescent lamps
D.1.1 Background and recommended procedure
D.1.2 Testing
54 Annex E (Void)
55 Annex F (Void)
56 Annex G (Void)
57 Annex H (normative) Particular requirements for single-capped LEDi lamps
H.1 Scope of this annex
H.2 Classification
H.3 General requirements
H.4 General conditions for tests
H.5 Marking
H.5.1 General
H.5.2 Marking on the lamp
H.5.3 Marking on the packing or in the instructions
58 H.6 Electrical safety
H.6.1 General
H.6.2 Protection against accidental contact with hazardous-live-parts
H.7 Thermal safety
H.7.1 General
H.7.2 Cap temperature rise
H.8 Mechanical safety
H.8.1 General
H.8.2 Interchangeability
H.8.2.1 Dimensional requirements of caps
59 H.8.2.2 Bending moment and mass imparted by the lamp at the lampholder
60 H.8.3 Mechanical strength
H.8.3.1 Requirements
H.8.3.2 Tests
H.8.3.2.1 Torsion resistance of unused LED lamps
64 H.8.3.2.2 Externally applied axial pull and bending moment
H.8.3.3 Compliance criteria
H.8.3.4 Axial strength of Edison caps
65 H.9 Photobiological safety
H.10 Fault conditions
H.11 Abnormal conditions
66 Annex I (normative) Particular requirements for single-capped LEDsi lamps
I.1 Scope of this annex
I.2 Classification
67 I.3 General requirements
I.4 General conditions for tests
I.5 Marking
I.5.1 General
I.5.2 Marking on the lamp
I.5.3 Marking on the packing or in the instructions
I.6 Electrical safety
68 I.7 Thermal safety
I.7.1 General
I.7.2 Cap temperature rise
I.8 Mechanical safety
I.8.1 General
I.8.2 Interchangeability
I.8.2.1 Dimensional requirements of caps
I.8.2.2 Bending moment and mass imparted by the lamp at the lampholder
69 I.9 Photobiological safety
I.10 Fault conditions
I.11 Abnormal conditions
I.11.1 General
I.11.2 Over-voltage condition
70 Annex J (normative) Particular requirements for single-capped LEDni lamps
J.1 Scope of this annex
J.2 Classification
J.3 General requirements
J.4 General conditions for tests
J.5 Marking
J.5.1 General
J.5.2 Marking on the lamp
J.5.3 Marking on the packing or in the instructions
J.6 Electrical safety
J.7 Thermal safety
J.7.1 General
71 J.7.2 Cap temperature rise
J.7.3 Test method for single-capped LEDni lamps
J.8 Mechanical safety
J.8.1 General
J.8.2 Interchangeability
J.8.2.1 Dimensional requirements of caps
72 J.8.2.2 Bending moment and mass imparted by the lamp at the lampholder
J.8.3 Mechanical strength
J.8.3.1 Requirement
73 J.8.3.2 Tests for single-capped LEDni lamps
J.9 Photobiological safety
J.10 Fault conditions
J.11 Abnormal conditions
74 Annex K (normative) Particular requirements for double-capped LEDi lamps
K.1 Scope of this annex
K.2 Classification
K.3 General requirements
K.4 General conditions for tests
K.5 Marking
K.5.1 Marking on the lamp
K.5.2 Marking on the packing or in the instructions
75 K.6 Electrical safety
K.7 Thermal safety
K.7.1 General
K.7.2 Cap temperature rise
K.7.3 Surface temperature
K.8 Mechanical safety
K.8.1 General
K.8.2 Interchangeability
K.8.2.1 Dimensional requirements of caps
76 K.8.2.2 Mass
K.8.3 Mechanical requirements for caps
K.8.3.1 General
K.8.3.2 Torque test on unused LED lamps
77 K.8.3.3 Torque test after heat treatment
K.8.4 Ingress protection
K.8.4.1 Aim of the test
K.8.4.2 Thermal endurance preconditioning
K.8.4.3 IP testing
78 K.9 Photobiological safety
K.10 Fault conditions
K.11 Abnormal conditions
79 Annex L (normative) Particular requirements for double-capped LEDsi lamps
L.1 Scope of this annex
L.2 Classification
L.3 General requirements
L.4 General conditions for tests
L.5 Marking
L.6 Electrical safety
L.7 Thermal safety
L.8 Mechanical safety
L.9 Photobiological safety
L.10 Fault conditions
L.11 Abnormal conditions
80 Annex M (normative) Particular requirements for double-capped LEDni lamps
M.1 Scope of this annex
M.2 Classification
M.3 General requirements
M.4 General conditions for tests
M.5 Marking
M.5.1 General
M.5.2 Marking on the lamp
M.5.3 Marking on the packing or in the instructions
M.6 Electrical safety
M.7 Thermal safety
M.7.1 General
M.7.2 Cap temperature rise
81 M.7.3 Surface temperature
M.8 Mechanical safety
M.8.1 General
M.8.2 Interchangeability
M.8.2.1 Dimensional requirements of caps
M.8.2.2 Mass
82 M.8.3 Mechanical requirements for caps
M.8.3.1 General
M.8.3.2 Torque test on unused LED lamps
M.8.3.3 Torque test after heat treatment
83 M.8.4 Ingress protection
M.8.4.1 Aim of the test
M.8.4.2 Thermal endurance preconditioning
M.8.4.3 IP testing
M.9 Photobiological safety
M.10 Fault conditions
M.11 Abnormal conditions
84 Annex N (normative) Particular requirements for GX16t-5 capped tubular LED lamps
N.1 Scope of this annex
N.2 Classification
N.3 General requirements
N.4 General conditions for tests
N.5 Marking
N.5.1 General
N.5.2 Marking on the lamp
N.5.3 Marking on the packing or in the instructions
85 N.6 Electrical safety
N.7 Thermal safety
N.7.1 General
N.7.2 Cap temperature rise
N.7.3 Test method for lamp cap temperature rise for GX16t-5 lamps
N.7.4 Resistance to heat of insulation material of cap
N.8 Mechanical safety
N.8.1 General
86 N.8.2 Interchangeability
N.8.2.1 Dimensional requirements of caps
N.8.2.2 Mass
N.8.2.3 Dimensions
N.8.2.3.1 Requirements
N.8.2.3.2 Test of the dimensions at 25 C
N.8.2.3.3 Test of the variation of dimension A due to self-heating
87 N.8.2.3.4 Test of the dimension A at maximum ambient temperature
N.8.2.3.5 Test of dimension A at minimum ambient temperature
N.8.2.3.6 Compliance
N.8.2.4 Temperature
N.8.2.5 Pin connection
88 N.8.3 Mechanical requirements for caps
N.8.3.1 Requirement
N.8.3.2 Torque test on unused LED lamps
N.8.3.3 Torque test after heat treatment
N.8.3.4 Hazardous-live-part accessibility after mechanical tests
N.8.4 Ingress protection
N.8.4.1 Aim of the test
N.8.4.2 Thermal endurance preconditioning
N.8.4.3 IP testing
89 N.9 Photobiological safety
N.10 Fault conditions
N.11 Abnormal conditions
N.11.1 General
N.11.2 Testing under extreme electrical conditions
90 Annex O (normative) Particular requirements for double-capped LED lamps designed to retrofit linear fluorescent lamps
O.1 Scope of this annex
O.2 Classification
O.3 General requirements
O.4 General conditions for tests
O.5 Marking
O.5.1 General
O.5.2 Marking on the lamp
91 O.5.3 Marking on the packing or in the instructions
92 O.5.4 Instruction manual for double-capped retrofit LED lamps
O.5.4.1 General
O.5.4.2 Declaration of the product
O.5.4.3 Graphical instruction
93 O.5.4.4 Mounting
O.6 Electrical safety
O.6.1 Limitation of the voltage load of holders
O.6.2 Pin safety during insertion for double-capped LED lamps
94 O.7 Thermal safety
O.7.1 General
O.7.2 Cap temperature rise
O.8 Mechanical safety
O.8.1 General
O.8.2 LED replacement starter
O.8.3 Interchangeability
O.8.3.1 Dimensional requirements of caps
95 O.8.3.2 Mass
O.8.3.3 Dimensions
O.8.3.3.1 Requirements
O.8.3.3.2 Test of the dimensions at 25 C
O.8.3.3.3 Test of the variation of dimension A due to self-heating
O.8.3.3.4 Test of the dimension A at maximum ambient temperature
96 O.8.3.3.5 Test of dimension B at minimum ambient temperature
O.8.3.3.6 Compliance
O.8.3.4 Temperature and power
O.8.3.4.1 Temperature requirement
O.8.3.4.2 Power requirement
O.8.3.4.3 Compliance
O.8.4 Mechanical requirements for caps
O.8.4.1 Requirements
O.8.4.2 Torque test on unused LED lamps
97 O.8.4.3 Torque test after heat treatment
O.8.4.4 Hazardous-live-part accessibility after mechanical tests
O.8.5 Ingress protection
O.8.5.1 Aim of the test
O.8.5.2 Thermal endurance preconditioning
98 O.8.5.3 IP testing
O.9 Photobiological safety
O.10 Fault conditions
O.10.1 General
O.10.2 Compliance for LED lamps that retrofit fluorescent lamps
99 O.11 Abnormal conditions
O.11.1 General
O.11.2 Operation on different types of controlgear
O.11.2.1 Requirements
O.11.2.2 Tests
O.11.3 Safety of the lamp in case the external ballast short circuits
O.11.4 Incorrect starter-lamp combination
100 O.11.5 LED lamps specified for operation on AC mains frequencies starterless circuits
101 Annex P (normative) Particular requirements for single-capped LED lamps designed to retrofit fluorescent lamps
P.1 Scope of this annex
P.2 Classification
P.3 General requirements
P.4 General conditions for tests
P.5 Marking
P.5.1 General
P.5.2 Marking on the lamp
102 P.5.3 Marking on the packing or in the Instructions
103 P.5.4 Instruction manual
P.5.4.1 General
P.5.4.2 Declaration of the product
P.6 Electrical safety
P.7 Thermal safety
P.7.1 General
P.7.2 Cap temperature rise
104 P.8 Mechanical safety
P.8.1 General
P.8.2 LED replacement starter
P.8.3 Interchangeability
P.8.3.1 Dimensional requirements of caps
P.8.3.2 Mass
P.8.3.3 Temperature and power
P.8.3.3.1 Temperature requirement
P.8.3.3.2 Power requirement
P.8.3.3.3 Compliance
P.8.4 Mechanical requirements for caps
P.8.4.1 Construction and assembly
105 P.8.4.2 Dimensional requirements for caps
P.8.5 Lamp geometry
P.9 Photobiological safety
P.10 Fault conditions
P.10.1 General
P.10.2 Compliance for LED lamps that retrofit fluorescent lamps
P.11 Abnormal conditions
P.11.1 General
106 P.11.2 Operation on different types of controlgear
P.11.2.1 Requirements
P.11.2.2 Tests
P.11.3 Safety of the lamp in case the external ballast short circuits
P.11.4 Incorrect starter-lamp combination
P.11.5 LED lamps specified for operation on AC mains frequencies starterless circuits
108 Bibliography

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