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BSI PD ISO/TR 12748:2015:2016 Edition

$215.11

Natural Gas. Wet gas flow measurement in natural gas operations

Published By Publication Date Number of Pages
BSI 2016 104
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This Technical Report describes production flow measurement of wet natural gas streams with WGFMs in surface and subsea facilities. Wet natural gas streams are gas-dominated flows with liquids like water and/or hydrocarbon liquids3) (see 2.67 for a detailed definition). This Technical Report defines terms/symbols, explains the various concepts, and describes best practices of wet gas flow meter design and operation. It addresses metering techniques, testing, installation, commissioning, and operation practices such as maintenance, calibration, and verification. It also provides a theoretical background of this comprehensive, challenging and still evolving measurement technology.

There are four general methods in measuring wet natural gas flow. Each approach is detailed below.

  • Single-phase gas flow meter with correction factor: Uses a single-phase gas flow meter (often a conventional gas flow metering device) with a correction factor for the effect of liquid on the metering system. In these cases, the liquid flow rate required to determine the correction factor, should be estimated from an external source.

  • Two-phase WGFM: The gas and liquid (both water and hydrocarbon liquid combined) flow rates are predicted with no additional external information regarding the liquid flow rate required. This is generally known as a two-phase WGFM and will be referred to in this Technical Report simply as WGFM.

  • WGFM: A flow meter that measures the gas and liquid flow rates, and also the gas, water and hydrocarbon liquid ratios (or “phase fractions”) with no external information required regarding the liquid flow rate.

  • Phase separation/Measurement after phase separation: This traditional and conventional method of wet gas flow metering uses a two-or three-phase separator with single-phase flow meters measuring the outgoing single-phase flows.

The first three of these methods, which emerged in the last two decades, may be described as in-line wet gas flow metering, i.e. wet gas flow measurement is executed with WGFMs without separating the gas and liquid phases. This Technical Report discusses in detail these first three methods. Several best practice documents have already been issued to describe, among other topics, wet gas flow measurement[9][10][11][12].

The last method is more conventional and describes wet gas flow measurement after the gas and liquid phases have been separated. Wet gas meters can be used in multiphase flow metering systems that utilize partial separation technologies. This method is only briefly discussed in this Technical Report.

PDF Catalog

PDF Pages PDF Title
8 Foreword
9 Introduction
10 1 Scope
2 Terms and Definitions
19 3 Symbols
22 4 Objectives of wet gas flow measurement
23 4.1 Common production scenarios
24 4.2 Production allocation
25 4.3 Flow assurance aspects
4.4 WGFM considerations
4.5 Reliability in remote WGFM installations
26 5 Flow regimes
5.1 Horizontal wet gas flow regimes
27 5.1.1 Stratified flow
5.1.2 Slug flow
5.1.3 Annular mist flow
5.2 Vertical up wet gas flow regimes
5.2.1 Churn flow
28 5.2.2 Annular mist flow
5.3 Vertical down wet gas flow regimes
5.4 Inclined flow
5.5 Examples of wet gas flow regimes
29 5.6 Flow regime maps
30 5.7 Different wet gas flow parameters
5.8 Water in wet gas flow
31 6 Wet gas flow metering principles
6.1 General
32 6.2 In-Line wet gas flow meters
6.2.1 Single-phase gas flow meter with correction factor
33 6.2.2 Two-phase wet gas flow meter
6.2.3 Multiphase wet gas flow meter
6.3 Single-phase gas differential pressure meters with wet gas flow
34 6.3.1 DP Meter design influence on wet gas over-reading
6.3.2 Lockhart-Martinelli parameter influence on DP meter wet gas flow over-reading
6.3.3 Gas to liquid density ratio influence on DP meter wet gas flow over-reading
35 6.3.4 Gas densiometric Froude number influence on DP meter wet gas flow over-reading
6.3.5 DP meter orientation influence on DP meter wet gas flow over-reading
37 6.3.6 Influence of β on DP meter wet gas flow over-reading
6.3.7 Fluid property influence on DP meter wet gas flow over-reading
6.3.8 Meter size/diameter influence on DP meter wet gas flow over-reading
6.3.9 Applying DP meter wet gas flow correlations
38 6.4 General discussion on DP meter wet gas correlations
6.4.1 Wet gas flow performance characterization vs. published wet gas correlations
6.4.2 Horizontally-installed orifice plate meter
40 6.4.3 Horizontally-installed Venturi meter
41 6.4.4 Horizontally-installed cone meter
42 6.5 Generic two-phase wet gas meter designs
6.5.1 Multiple single-phase meters in series
44 6.5.2 Differential pressure meter classical DP/permanent pressure loss wet gas meters
45 6.5.3 Fast response sensor system
46 6.6 Multiphase wet gas flow meters
47 6.6.1 Trace water metering with multiphase wet gas flow meters
6.6.2 Multiphase wet gas flow meter subsystems
48 6.6.3 Phase fraction device choices
50 6.6.4 Gas volume fraction vs. gas void fraction measurement
6.6.5 Semi-empirical multiphase flow calculation — Slip model
51 6.6.6 PVT (pressure volume temperature) models
6.6.7 Multiphase wet gas flow meter required fluid property inputs
6.6.8 Multiphase wet gas flow meter phase fraction measurement
52 6.6.9 Measurement of water salinity
6.6.10 Multiphase wet gas flow meter redundant subsystems and diagnostics
53 6.6.11 Selection of multiphase wet gas flow meter technologies
6.7 Wet gas flow meter performance testing
54 6.8 Virtual metering system (VMS)
7 DP Meter Wet Gas Correlation Practical Issues
55 7.1 DP meter wet gas flow installation issues
7.1.1 Liquid flow rate estimation techniques
56 7.1.2 Monitoring wet gas liquid loading with a DP meter downstream port
58 8 Design and Installation Considerations
8.1 Design considerations
8.1.1 Meter orientation and fluid flow
59 8.1.2 Meter location relative to other piping components
8.1.3 Use of two-phase flow rate and composition maps
61 8.1.4 Fluid sampling
8.1.5 Redundancy and external environmental considerations
62 8.1.6 Security
63 8.1.7 Cost and project schedule implications
8.2 Performance specifications
64 8.3 Wet gas flow measurement uncertainty
8.3.1 Uncertainty evaluation methodologies
8.3.2 Additional factors affecting wet gas flow measurement uncertainty
65 8.3.3 Expressing uncertainty of wet gas flow rates
9 Testing, Verification and Calibration
9.1 Meter orientation
66 9.2 Comments on flow regimes and mixers
9.3 Installation requirements
9.4 Wet gas flow characterization tests — Single-phase DP meter baselines
67 9.5 Wet gas flow facility operational considerations
9.5.1 Test facility operational issues — Achieving thermodynamic equilibrium
69 9.5.2 Test facility operational issues — Phase flow rate stability
70 9.5.3 Test facility operational issues — Witnessing of tests
71 9.6 Meter testing in a wet gas flow facility
74 10 Operational and Field Verification Issues
75 10.1 Laboratory reference vs. field hydrocarbon flow composition estimates
10.2 Laboratory reference vs. field calibration of phase fractions
10.3 Comparisons of multiphase wet gas flow meter and single-phase meter requirements
10.3.1 The challenge of supplying multiphase wet gas flow fluid properties
76 10.3.2 Confidential slip models
10.4 The importance of correct fluid property predictions
79 10.4.1 The importance of gas properties when metering small liquid flow rates
80 10.4.2 Preparation for fluid property variations during meter service
10.4.3 Fluid property sensitivity investigation
82 10.5 The benefit of an initial wet gas flow facility test
10.6 Line size limitations for some multiphase meters
10.7 In situ wet gas flow meter verification
83 10.7.1 Reconciliation factors and meter output confidence
10.8 Operation and maintenance
10.8.1 System redundancy and diagnostics
84 10.8.2 Operating WGFM diagnostics
85 10.9 Miscellaneous operational issues
10.9.1 Wet gas flow and DP transmitters
86 10.9.2 Software and fluid property update procedures
10.9.3 Long term trending comparisons with test facility/factory characterization
11 Common Field Issues
11.1 Inefficient separator systems
87 11.2 Separator systems — An adverse environment for single-phase meters
88 11.2.1 Separator Outlet deployment
11.2.2 Gas Measurement at the separator outlet
89 11.2.3 Liquid Turbine Meter
11.2.4 Practical limitations of wet gas flow metering with separator technology
90 11.3 Wet gas flow meter practical problems
11.3.1 Considerations for wet gas flow metering
91 11.3.2 The adverse effects of contamination, hydrates, scale, and salts
93 11.3.3 Theoretical, laboratory and actual wet gas flow conditions
11.3.4 Undisclosed WGFM calculation procedures
94 11.3.5 Differential pressure measurement and wet gas flows
95 11.3.6 Problems due to lack of long time operating experience of WGFMs
96 Annex A (informative) WGFM design checklist
98 Annex B (informative) Wet gas parameters equations
99 Bibliography
BSI PD ISO/TR 12748:2015
$215.11