{"id":236104,"date":"2024-10-19T15:24:28","date_gmt":"2024-10-19T15:24:28","guid":{"rendered":"https:\/\/pdfstandards.shop\/product\/uncategorized\/bs-en-60603-21998\/"},"modified":"2024-10-25T10:00:58","modified_gmt":"2024-10-25T10:00:58","slug":"bs-en-60603-21998","status":"publish","type":"product","link":"https:\/\/pdfstandards.shop\/product\/publishers\/bsi\/bs-en-60603-21998\/","title":{"rendered":"BS EN 60603-2:1998"},"content":{"rendered":"

This part of IEC 61300, when required by the relevant specification, evaluates the ability of the materials used for passive fibre optic devices to withstand the action of fungi and bacteria and soil microorganisms likely to be encountered during usage. The type and extent of material deterioration may be determined by visual examination and\/or changes in mass or any other physical property. Since mould growth conditions include high relative humidity, the test is applicable to passive optic devices under humid operating conditions according to IEC 61753-1, in storage and\/or transport.<\/p>\n

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1<\/td>\nBRITISH STANDARD
BS EN 60603-2:1998
IEC 60603-2: 1995
QC 010000XX0002: 1995
Harmonized system of quality assessment for electronic components
Connectors for frequencies below 3 MHz for use with printed boards –
Part 2: Detail specification for two-part connectors with assessed quality, for printed boards, for basic grid of 2,54 mm (0,1 in) with common mounting features <\/td>\n<\/tr>\n
2<\/td>\nThis British Standard, having been prepared under the direction of the Electrotechnical Sector Board, was published under the authority of the Standards Board and comes into effect on 15 October 1998
National foreword
This British Standard is the official English language version of EN 60603-2:1998, including amendment A1:2005. It is identical with IEC 60603-2:1995, including amendment 1:2000.
The start and finish of text introduced or altered by IEC amendment is indicated in the text by tags !”. Tags indicating changes to IEC text carry the number of the IEC amendment. For example, text altered by IEC amendment 1 is indicated by !”.
The UK participation in its preparation was entrusted by Technical Committee EPL\/48, Electromechanical components for electronic equipment, to Subcommittee EPL\/48\/2, Connectors for electronic equipment, which has the responsibility to:
A list of organizations represented on this committee can be obtained on request to its secretary.
Cross-references
The British Standards which implement international or European publications referred to in this document may be found in the BS…
This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.
Compliance with a British Standard does not of itself confer immunity from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii, the EN title page, pages 2 to 81 and a back cover.
This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.
Amendments issued since publication
Amd. No.
Date
Comments
15818
March 2006
See national foreword <\/td>\n<\/tr>\n
3<\/td>\nContents <\/td>\n<\/tr>\n
5<\/td>\nEUROPEAN STANDARD
NORME EUROP\u00c9ENNE
EUROP\u00c4ISCHE NORM
EN 60603-2
+ A1
English version
Connectors for frequencies below 3 MHz for use with printed boards Part 2: Detail specification for two-part connectors with assessed quality, for printed boards, for basic grid of 2,54 mm (0,1 in) with common mounting features
(IEC 60603-2:1995 + A1:2000) (includes amendment A1:2005)
Connecteurs pour fr\u00e9quences inf\u00e9rieures \u00e0 3 MHz pour utilisation avec cartes imprim\u00e9es Partie 2: Sp\u00e9cification particuli\u00e8re pour…
Steckverbinder f\u00fcr gedruckte Schaltungen f\u00fcr Frequenzen unter 3 MHz Teil 2: Bauartspezifikation f\u00fcr g\u00fctebest\u00e4tigte indirekte Ste…
This European Standard was approved by CENELEC on 1998-08-01. Amendment A1 was approved by CENELEC on 2005-04-01. CENELEC member…
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by tran…
CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germ… <\/td>\n<\/tr>\n
6<\/td>\nThe text of the International Standard IEC 60603-2:1995, prepared by SC 48B, Connectors, of IEC TC 48, Electromechanical compone…
The following dates were fixed:
–
latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement
(dop) 1999-08-01
–
latest date by which the national standards conflicting with the EN have to be withdrawn
(dow) 1999-08-01
Annexes designated \u201cnormative\u201d are part of the body of the standard.
Annexes designated \u201cinformative\u201d are given for information only.
In this standard, Annex A and Annex ZA are normative and Annex B is informative.
Annex ZA has been added by CENELEC.
The text of the International Standard IEC 60603-2:1995 was approved by CENELEC as a European Standard without any modification.
The text of amendment 1:2000 to the International Standard IEC 60603-2:1995, prepared by SC 48B, Connectors, of IEC TC 48, Elect…
The following dates were fixed:
–
latest date by which the amendment has to be implemented at national level by publication of an identical national standard or by endorsement
(dop) 2006-04-01
–
latest date by which the national standards conflicting with the amendment have to be withdrawn
(dow) 2008-04-01
Endorsement notice
The text of amendment 1:2000 the International Standard IEC 60603-2:1995, was approved by CENELEC as an amendment to the European Standard without any modification. <\/td>\n<\/tr>\n
9<\/td>\n1 Scope
This International Standard applies to groups of related connectors for use with printed boards. They range from connectors with…
It also applies to Style M two-part connectors supplied in alternative versions having 2, 4 or 6 holes for fitting special conta…
It applies further to two-part connectors of Styles Q, R, S, T, U and V whose male contacts are fitted to the fixed board connectors and the female contacts to the free board connectors.
All these connectors have the same fitting characteristics irrespective of their various utilization characteristics. The part o…
The free board connectors are provided either with solder or flat quick-connect terminations. The fixed board connectors are pro…
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this part o…
IEC 68-1:1988, Environmental testing – Part 1: General and guidance.
IEC 68-2-60 TTD:1990, Environmental testing – Part 2: Tests – Test Ke: Corrosion tests in artificial atmosphere at very low concentration of polluting gas(es).
IEC 97:1991, Grid systems for printed circuits.
IEC 194:1988, Terms and definitions for printed circuits.
IEC 326-3:1991, Printed boards – Part 3: Design and use of printed boards.
IEC 352-1:1983, Solderless connections – Part 1: Solderless wrapped connections – General requirements, test methods and practical guidance.
IEC 352-4:1994, Solderless connections – Part 4: Solderless non-accessible insulation displacement connections – General requirements, test methods and practical guidance.
IEC 410:1973, Sampling plans and procedures for inspection by attributes.
IEC 512-1:1994, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 1: General.
IEC 512-2:1985, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 2: General examination, electrical continuity and contact resistance tests, insulation tests and voltage stress tests.
Amendment 1 (1994)
IEC 512-3:1976, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 3: Current-carrying capacity tests.
IEC 512-4:1976, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 4: Dynamic stress tests.
IEC 512-5:1992, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 5: Impact tests (free components), static load tests (fixed components), endurance tests and overload tests.
IEC 512-6:1984, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 6: Climatic tests and soldering tests. <\/td>\n<\/tr>\n
10<\/td>\nIEC 512-7:1993, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 7: Mechanical operating tests and sealing tests.
IEC 512-8:1993, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 8: Connector tests (mechanical) and mechanical tests on contacts and terminations.
IEC 512-9:1992, Electromechanical components for electronic equipment; basic testing procedures and measuring methods – Part 9: Miscellaneous tests.
IEC 603-1:1991, Connectors for frequencies below 3 MHz for use with printed boards – Part 1: Generic specification – General requirements and guide for the preparation of detail specifications, with assessed quality.
Amendment 1 (1992)
IEC 760:1989, Flat, quick-connect terminations.
Amendment 1 (1993)
IEC 999:1990, Connecting devices – Safety requirements for screw-type and screwless-type clamping units for electrical copper conductors.
ISO 272:1982, Fasteners – Hexagon products – Widths across flats.
ISO 468:1982, Surface roughness – Parameters, their values and general rules for specifying requirements.
IEC QC 001002:1986, Rules of Procedure of the IEC Quality Assessment System for Electronic Components (IECQ).
Amendment 2 (1994) <\/td>\n<\/tr>\n
11<\/td>\n3 IEC type designation
Connectors, connector bodies and removable crimp-contacts according to this standard shall be designated by the following system:
Example: Connector style C, having 96 male contacts, gold finished with solder terminations. Complete board-mounted connector for boards up to 1,6 mm (0,063 in), with performance level 2 and assessment level G: IEC 603-2-C096MS-1C1-2G. <\/td>\n<\/tr>\n
12<\/td>\n4 Common features
4.1 Mounting dimensions
4.1.1 Reference system
A line in the mounting plane of the fixed board connector and passing through the position of the centres of the mounting holes is used as a datum line. The nominal centre of the mounting hole near contact No. 32 is used as datum point.
With reference to this datum system, the dimensions in 4.1.2 and 4.1.3 are defined.
4.1.2 Fixed board connector
4.1.2.1 Position of the terminations
The centre distances of the terminations shall be 2,54 mm (0,1 in) or multiples thereof. The terminations shall be located so as to permit automatic wiring techniques.
4.1.3 Printed board assembly
4.1.3.1 Position of the grid of the printed board
The termination of the free board connectors shall fit into holes in the printed board according to IEC 326-3, located on a grid of 2,54 mm (0,1 in) according to IEC 97.
4.1.4 Isometric view and values
Table 1 – Isometric view and values
Reference letter
Dimension
Legend
mm
in
C1
95
3,74
Maximum length of the fixed board connector
M
17,2
15,6
0,677
0,614
Range of electrical engagement (see Figure 1)
X1
90
3,543
Distance between the two mounting holes of the fixed board connector
X2
88,9
3,5
Distance between the two mounting holes of the free board connector
a
5,63
0,222
Distance between datum point and a line through the centres of the termination No. 32 of the fixed board connector
b
0,3
0,012
Distance between datum line and a line through the centres of the termination row \u201cb\u201d of the fixed board connector
c
n \u00d7 2,54
n \u00d7 0,1
Pitch of the termination of the fixed board connector
d
3,55
0,14
Distance between datum line and component side of the printed board
e
5,3
0,209
Distance between the edge of the printed board and the first row of component holes for the free board connector
f
2,54
0,1
Distance between the mounting holes and the first row of component holes for the free board connector
g
5,08
0,2
Distance between a mounting hole and the component hole for the termination No. 1 or No. 32 of the free board connector
h
85
3,346
Minimum length of mounting cut-out or minimum distance between mounting bars for the fixed board connector
i
2,5
0,098
Maximum thickness of mounting panel or bars for the fixed board connector
u
14,2
12,4
0,559
0,488
Range in which reliable contact is ensured <\/td>\n<\/tr>\n
13<\/td>\nFigure 1 – Isometric view (Shown: Style C, 96 ways) <\/td>\n<\/tr>\n
14<\/td>\n!
Figure 1a -Style W fixed board connector
” <\/td>\n<\/tr>\n
15<\/td>\n4.2 Mating information
4.2.1 Plug-in direction
The specified contact resistance is ensured fully mated to u = 14,2 mm (0,559 in).
Figure 2 – Plug-in direction
4.2.2 Perpendicular to plug-in direction
The design of the free and the fixed board connectors is such that a displacement of at least 1 mm (0,04 in) can be accommodated, provided that the printed board or the fixed board connector is float-mounted.
Figure 3 – Perpendicular to plug-in direction <\/td>\n<\/tr>\n
16<\/td>\n4.2.3 Inclination
The design of the free and the fixed board connectors is such as to allow for a misalignment of \u00b1 4\u02da in longitudinal axis and \u00b1 2\u02da in transverse axis.
Figure 4 – Inclination
4.3 Survey of styles
Table 2 – Survey of styles
Style and number of contactsa
Standard styles
B064
C096
C064
C032
M078
M060
M042
W096
D032
E048
E032
F048
F032
G064
H015
Reversed styles
Q064
R096
R064
R032
–
–
–
–
S032
T048
T032
U048
U032
V064
–
Smallest pitch of adjacent connectors
n \u00d7 2,54 mm (n \u00d7 0,1 in)
4
5
7
6
8
6
Current-carrying capacity at 70 \u02daC
(see 7.2.3)
1A
1,5A
4A
12A
Performance level
1, 2, 3
Minimum creepage and clearance distancesb
Between contacts and chassis
Creepage
1,8 mm (0,071 in)
6,0 mm (0,236 in)
8 mm
(0,315 in)
Clearance
1,6 mm (0,063 in)
3,5 mm (0,138 in)
4,5 mm
(0,177 in)
Between adjacent contacts
Within a row
Creepage
1,2 mm (0,047 in)
3,0 mm
(0,118 in)
1,2 mm (0,047 in)
3,0 mm (0,118 in)
3,0 mm (0,118 in)
8 mm
(0,315 in)
Clearance
1,2 mm (0,047 in)
3,0 mm
(0,118 in)
1,2 mm (0,047 in)
3,0 mm (0,118 in)
1,6 mm (0,063 in)
4,5 mm
(0,177 in)
Between rows
Creepage
1,2 mm (0,047 in)
3,0 mm (0,118 in)
1,2 mm (0,047 in)
1,2 mm (0,047 in)
3,0 mm (0,118 in)
3,0 mm (0,118 in)
8 mm
(0,315 in)
Clearance
1,2 mm (0,047 in)
3,0 mm (0,118 in)
1,2 mm (0,047 in)
0,88 mm (0,035 in)
3,0 mm
(0,118 in)
1,6 mm
(0,063 in)
3,0 mm
(0,118 in)
1,6 mm (0,063 in)
4,5 mm
(0,117 in)
Between row f and z
Creepage
1,9 mm
(0,075 in)
Clearange
1,6 mm
(0,063 in)
a Standard styles: Free board connectors (board-mounted) with male contacts
Reversed styles: Fixed board connectors (see clause 1) with male contacts
b Permissible operating voltage depends on the application and the applicable or specified safety requirements. Reductions in creepage or clearance distances may occur due to the printed board or the wiring used and shall duly be taken into account. <\/td>\n<\/tr>\n
17<\/td>\n5 Dimensions
5.1 General
Dimensions in millimetres are original. Drawings are shown in first angle projection. The shape of the connectors may deviate from those given in the following figures as long as the specified dimensions are not influenced.
The basic dimensions contained in clause 4 are mandatory but only repeated in the following subclauses when necessary.
Connectors Style B, C, D, E, F, G and H can be mated directly with the corresponding connectors Style Q, R, S, T, U and V. It sh… <\/td>\n<\/tr>\n
18<\/td>\n5.2 Fixed board connectors
!
5.2.1 Styles B, C, D, E and W”
5.2.1.1 Dimensions
Figure 5 – !Styles B, C, D, E and W” <\/td>\n<\/tr>\n
19<\/td>\n!
Figure 5a – Style W
”
Table 3 – Dimensions common to Styles B, C, D and E
A1
B1
C1
D1
X1
a1
b1
b3
c1
l1
m1
mm
11,6
max.
2,9
max.
95
max.
2,8
min.
90
31 \u00d7 2,54 = 78,74
3,2
3,0
1,1
1,0
0,7
0,6
85,0
84,8
0,3
in
0,457
max.
0,114
max.
3,740
max.
0,11
min.
3,543
31 \u00d7 0,1 = 3,1
0,126
0,118
0,043
0,039
0,028
0,024
3,346
3,339
0,012 <\/td>\n<\/tr>\n
20<\/td>\n!
Table 4 – Dimensions peculiar to Styles B, C, D, E and W
Style and number of contact s
F1
a3
g1
g3
g5
h1
h3
i1
k1
p1
p2
p3
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
B 064
8,1
7,9
0,319
0,311
2,54
0,1
6,0
5,9
0,236
0,232
C096
2,54
0,1
2,2
2,1
0,087
0,083
1,7
1,6
0,067
0,063
1,25
1,20
0,049
0,047
0,85
0,80
0,033
0,031
C 064
10,6
10,4
0,417 0,409
0,5
min
0,02
min
2 \u00d7 2,54
2 \u00d7 0,1
8,5
8,4
0,335
0,331
C 032
D 032
5,08
0,2
E 048
15,7
0,618
5,08
0,2
2,8
0,110
1,8
0,071
1,9
0,075
0,9
0,035
2 \u00d7 5,08
2 \u00d7 0,2
13,6
0,535
E 032
15,4
0,606
2,6
0,102
1,6
0,063
1,7
0,067
0,8
0,031
13,5
0,532
W
15,9 15,7
0,626 0,618
2,54
0,1
2,2 2,1
0,087 0,083
1,7 1,6
0,067 0,063
1,25 1,20
0,049 0,047
0,85 0,80
0,033 0,031
2 \u00d7 2,54
2 \u00d7 0,1
8,5 8,4
0,335 0,331
11,1 min
0,437 min
6,4 min
0,252 min
2,8 2,4
0,110 0,094
”
Table 5 – Contact arrangement of Styles B, C, D, E, Q, R, S and T
Contact No.
1
2
3
4
5
6
7
8
25
26
27
28
29
30
31
32
Remarks
B 064 and Q 064
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
C 096 and R 096
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
There are no contacts in row \u201cb\u201d but connectors shall be provided with contact cavities and entries
C 064 and R 064
b
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
There are no contacts in row \u201cb\u201d and in odd-number positions but connectors shall be provided with contact cavities and entries
C 032 and R 032
b
c
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
Connectors do not provide for contacts in row \u201cb\u201d, and odd-number positions
D 032 and S 032
b
c
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
Connectors do not provide for contacts in rows \u201cb\u201d, \u201cd\u201d and odd-number positions
b
E 048 and T 048
c
x
x
x
x
x
x
x
x
d
e
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
Connectors do not provide for contacts in rows \u201cb\u201d, \u201cc\u201d, \u201cd\u201d and odd-number positions
b
E 032 and T 032
c
d
e
x
x
x
x
x
x
x
x <\/td>\n<\/tr>\n
21<\/td>\n5.2.1.2 Terminations
Figure 6 – Terminations <\/td>\n<\/tr>\n
22<\/td>\n!
Table 6 – Dimensions of Styles B, C, D, E, H, M, Q, R, S, T and W
Style
Code-letter for style and number for application of termination
Application
E1
n1
n3
n5
q4
B,
C,
M, Q,
R, W
S-2a
Mounting on printed boards with nominal thickness up to 1,6 mm (0,063 in)
mm
2,9
2,2
Suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3
in
0,114
0,087
S-3b
Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in)
mm
4,5
3,7
in
0,177
0,146
W-4
Wrapped connections according to IEC 352-1
mm
13,5
12,5
0,86
0,76
in
0,552
0,492
0,034
0,030
W-5
Wrapped connections according to IEC 352-1
mm
17,5
16,5
0,86
0,76
in
0,689
0,650
0,034
0,030
B,
C,
D,
E,
S,
T,
H
S-3b
Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in)
mm
Suitable for holes 1,6 mm (0,063 in) nominal diameter in accordance with IEC 326-3
in
0,169
0,146
W-4
Wrapped connections according to IEC 352-1
mm
20,5
19,5
1,78
1,35
in
0,807
0,768
0,70
0,053
D-0
Insulation displacement connections according to IEC 352-4
mm
Suitable for conductors of 0,22 mm2 and 0,34 mm2 7 strands
13
max.
in
0,512
max.
A-0
Screw terminal connections
mm
Suitable for conductors of 0,22 mm2 to 1,5 mm2
17
max.
in
0,669
max.
In case of procurement of new tools, change the dimensions to:
a 3,2 mm to 2,6 mm (0,126 in to 0,102 in)
b 4,0 mm to 3,4 mm (0,157 in to 0,134 in), suitable for mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in…
”
5.2.1.3 Removable crimp contacts
Under consideration
5.2.2 Styles F and G
5.2.2.1 Dimensions <\/td>\n<\/tr>\n
23<\/td>\nFigure 7 – Styles F and G <\/td>\n<\/tr>\n
24<\/td>\nTable 7 – Dimensions common to Styles F and G
A1
B1
C1
D1
X1
a1
a3
c1
g3
g5
h1
h3
l1
m1
q1
q3
r1
mm
10,1
max.
2,9
2,6
95
max.
2,8
min.
90
31 \u00d7 2,54 = 78,74
5,08
0,6
0,5
2,7
2,5
1,35
min.
2,5
2,3
0,9
0,8
84,9
84,7
0,3
84,5
max.
10,0
9,80
1,27
in
0,398
max.
0,114
0,102
3,740
max.
0,110
min.
3,543
31 \u00d7 0,1 = 3,1
0,2
0,024
0,020
0,106
0,098
0,053
min.
0,098
0,091
0,035
0,031
3,342
3,335
0,012
3,327
max.
0,393
0,386
0,05
Table 8 – Dimensions peculiar to Styles F and G
Style and number of contacts
F1
i1
i3
k1
p5
mm
in
mm
in
mm
in
mm
in
mm
in
F 032
14,8
0,583
1 \u00b0 3,81
1 \u00b0 0,15
n.a.a
n.a.a
12,4
0,488
1 \u00b0 5,08
1 \u00b0 0,2
F 048
14,6
0,575
2 \u00b0 3,81
2 \u00b0 0,15
12,3
0,484
2 \u00b0 5,08
2 \u00b0 0,2
G 064
19,8
19,6
0,779
0,772
2 \u00b0 3,81
2 \u00b0 0,15
5,08
0,2
17,5
17,4
0,689
0,685
3 \u00b0 5,08
3 \u00b0 0,2
a Not applicable.
!
Table 9 – Contact arrangement of Styles F, G, U, V and W
Contact No.
1
2
3
4
5
6
7
8
25
26
27
28
29
30
31
32
Remarks
F 032 and U 032
Row z
xa
x
x
x
x
x
x
x
There are no contacts in row \u201cd\u201d but connectors shall be provided with contact cavities and entries
b
x
x
x
x
d
x
x
x
x
F 048 and U 048
Row z
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
d
x
x
x
x
x
x
x
x
G 064 and V 064
Row z
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
d
x
x
x
x
x
x
x
x
f
x
x
x
x
x
x
x
x
W 096
Row z
x
x
x
x
x
x
x
x
Connectors do not provide for contacts in rows z and d in odd-numbered positions
a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
c
x
x
x
x
x
x
x
x
a An \u201cx\u201d denotes a contact. These connectors are not provided for contacts in odd-number positions.
” <\/td>\n<\/tr>\n
25<\/td>\n5.2.2.2 Terminations
Figure 8 – Terminations
Table 10 – Dimensions of Styles F, G, U and V terminations
Style
Code-letter for style and number for application of termination
Application
E1
n1
n3
n5
n7
q4
F,
G,
U,
V
S-3a
Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in)
mm
14,8
max.
4,5
3,7
Suitable for holes 1,6 mm (0,063 in) nominal diameter in accordance with IEC 326-3
in
0,583
max.
0,177
0,146
W-4
Wrapped connections according to IEC 352-1
mm
32,5
max.
22,5
21,5
1,78
1,35
in
1,28
max.
0,886
0,847
0,070
0,053
F,
U
D-0
Insulation displacement connections according to IEC 352-4
mm
Suitable for conductors of 0,22 mm2 and 0,34 mm2
13
max.
in
0,512
max.
In case of procurement of new tools, change the dimensions to:
a 4,0 mm to 3,4 mm (0,157 in to 0,134 in) suitable for mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in)…
5.2.2.3 Removable crimp contacts
Under consideration <\/td>\n<\/tr>\n
26<\/td>\n5.2.3 Style M
5.2.3.1 Dimensions
Figure 9 – Style M <\/td>\n<\/tr>\n
27<\/td>\nTable 11 – Dimensions common to Style M
A1
B1
C1
D1
F1
X1
a1
a3
b1
b3
c1
mm
11,6
max.
2,9
max.
95
max.
2,8
min.
10,6
10,4
90
29 \u00d7 2,54 = 73,66
2,54
3,2
3
1,1
1
0,7
0,6
in
0,457
max.
0,114
max.
3,74
max.
0,11
min.
0,417
0,409
3,543
29 \u00d7 0,1 = 2,9
0,1
0,126
0,118
0,043
0,039
0,028
0,024
d1
d3
d5
d7
d9
d11
d13
d15
d17
g1
g3
mm
12,6
12,5
4,85
4,8
5,45
5,35
4,85
4,8
5,8
max.
2,2
2,1
4,7
min.
0,9
0,8
1,9
1,6
2,2
2,1
1,7
1,6
in
0,496
0,492
0,191
0,189
0,215
0,211
0,191
0,189
0,228
max.
0,087
0,083
0,185
min.
0,035
0,032
0,075
0,063
0,087
0,083
0,067
0,063
g5
h1
h3
i1
k1
k3
k5
k7
l1
m1
p3
mm
0,5
min.
1,25
1,2
0,85
0,8
2 \u00d7 2,54
8,5
8,4
6,8
min.
1,3
1,1
7
6,95
85
84,8
0,3
2 \u00d7 2,54
in
0,02
min.
0,049
0,047
0,034
0,032
2 \u00d7 0,1
0,335
0,331
0.268
min.
0,051
0,043
0,276
0,274
3,347
3,339
0,012
2 \u00d7 0,1
Table 12 – Dimensions peculiar to Style M
Style and number of contacts
a5
a7
a9
l3
mm
in
mm
in
mm
in
mm
in
M 078
25 \u00d7 2,54 = 63,5
25 \u00d7 0,1 = 2,5
–
–
–
–
9,08
max.
0,358
max.
M 060
19 \u00d7 2,54 = 48,26
19 \u00d7 0,1 = 1,9
3 \u00d7 2,54 = 7,62
3 \u00d7 0,1 = 0,3
–
–
16,7
max.
0,658
max.
M 042
13 \u00d7 2,54 = 33,02
13 \u00d7 0,1 = 1,3
6 \u00d7 2,54 = 15,24
6 \u00d7 0,1 = 0,6
24,32
max.
0,958
max.
Table 13 – Contact arrangement of Style M
Contact No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
M078
Row a
xa
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
o
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
o
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
M060
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
o
oa
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
o
o
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
M042
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
o
o
o
x
x
x
x
x
x
x
x
x
x
x
x
x
x
o
o
o
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
a An \u201cx\u201d denotes a contact. An \u201co\u201d denotes a hole (for a special contact).
5.2.3.2 Terminations
For dimensions of terminations of Style M, see Table 6. <\/td>\n<\/tr>\n
28<\/td>\n5.2.4 Styles Q, R, S and T
5.2.4.1 Dimensions
Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7).
Figure 10 – Styles Q, R, S and T <\/td>\n<\/tr>\n
29<\/td>\nTable 14 – Dimensions common to Styles Q, R, S and T
A1
B1
C1
D1
X1
a1
b1
b3
c1
d1
l1
m1
m3
s1
s3
s7
mm
11,6
max.
2,9
max.
95
max.
2,8
min.
90
31 \u00d7 2,54 = 78,74
2,5
2,3
1,0
0,9
0,7
0,6
6,4
6,3
85,4
85,2
0,3
5,2
5,1
5,0
4,8
4,2
min.
0,61
0,56
in
0,457
max.
0,114
max.
3,74
max.
0,110
min.
3,543
31 \u00d7 0,1
= 3,1
0,098
0,091
0,039
0,035
0,028
0,024
0,252
0,248
3,362
3,354
0,012
0,205
0,201
0,191
0,189
0,165
min.
0,024
0,022
Table 15 – Dimensions peculiar to Styles Q, R, S and T
Style and number of contacts
F1
a3
i1
k1
p1
s5
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Q 064
8,6
max.
0,339
max.
2,54
0,1
6,3
6,2
0,248
0,244
2,54
0,1
R096
2 \u00d7 2,54
2 \u00d7 0,1
R 064
11,1
max.
0,437
max
2,54
0,1
2 \u00d7 2,54
2 \u00d7 0,1
8,8
8,7
0,346
0,343
0,7
0,55
0,028
0,022
R 032
5,08
0,2
S 032
5,08
0,2
T 048
16,2
0,638
5,08
0,2
2 \u00d7 5,08
2 \u00d7 0,2
13,9
0,547
2 \u00d7 5,08
2 \u00d7 0,2
1,0
0,039
T 032
max.
max.
13,8
0,543
0,85
0,36
Contact arrangement of Styles Q, R, S and T, see Table 5.
5.2.4.2 Terminations
For dimensions of terminations of Styles Q, R, S and T, see Table 6.
5.2.5 Styles U and V
5.2.5.1 Dimensions
Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7). <\/td>\n<\/tr>\n
30<\/td>\nFigure 11 – Styles U and V <\/td>\n<\/tr>\n
31<\/td>\nTable 16 – Dimensions common to Styles U and V
A1
B1
C1
D1
X1
a1
a3
b1
b3
b5
b9
mm
11,6
max.
2,9
max.
95
max.
2,8
min.
90
31 \u00d7 2,54 = 78,74
5,08
5
2,5
2,5
2,3
6,9
6,7
in
0,457
max.
0,114
max.
3,74
max.
0,110
min.
3,543
31 \u00d7 0,1 = 3,1
0,2
0,197
0,098
0,098
0,091
0,272
0,264
b11
c1
c3
d1
l1
l3
m1
m3
q1
q3
r1
mm
87,5
87,3
0,6
0,5
3
2,5
8,4
8,3
85,6
85,4
84
83,8
0,3
3
2,9
84,5
max.
10
9,8
1,27
in
3,445
3,437
0,024
0,02
0,118
0,11
0,331
0,327
3,37
3,362
3,307
3,299
0,012
0,12
0,114
3,327
max.
0,393
0,386
0,05
a
s1
b
a
s3
b
s5
s7
s9
mm
6,2
6,0
7,5
7,3
5,4
min.
6,9
min.
1,5
1,35
0,61
0,56
1
max.
in
0,244
0,236
0,295
0,287
0,213
min.
0,272
min.
0,059
0,053
0,024
0,022
0,039
max.
a Normal contacts
b Premating contacts
Table 17 – Dimensions peculiar to Styles U and V
Style and number of contacts
F1
i1
i3
k1
p1
mm
in
mm
in
mm
in
mm
in
mm
in
U 032
14,8
0,583
1 \u00d7 3,81
1 \u00d7 0,15
n.a.a
n.aa
12,8
0,504
1 \u00d7 5,08
1 \u00d7 0,2
U 048
14,6
0,575
2 \u00d7 3,81
2 \u00d7 0,15
n.a.
n.a.
12,7
0,500
2 \u00d7 5,08
2 \u00d7 0,2
V 064
19,8
19,6
0,780
0,772
2 \u00d7 3,81
2 \u00d7 0,15
5,08
0,2
17,9
17,8
0,705
0,701
3 \u00d7 5,08
3 \u00d7 0,2
a Not applicable.
Contact arrangement of Styles U and V, see Table 9.
5.2.5.2 Terminations
For dimensions of terminations of Styles U and V, see Table 10. <\/td>\n<\/tr>\n
32<\/td>\n5.2.6 Style H
5.2.6.1 Dimensions (in millimetres)
Figure 12 – Style H <\/td>\n<\/tr>\n
33<\/td>\n5.2.6.2 Termination
Figure 13 – Termination
Table 18 – Dimensions of Style H terminations
Style
Code-letter for style and number for application of termination
Application
n1
n2
n3
n4
H
T-0
Flat, quick-connect terminations according to IEC 760 6,3 mm (0,250 in) series
mm
0,77
0,84
6,2
6,4
7,8
8,1
9,0
min.
in
0,030
0,033
0,244
0,252
0,307
0,319
0,354
min. <\/td>\n<\/tr>\n
34<\/td>\n5.3 Free board connectors
!
5.3.1 Styles B, C, D, E and W”
5.3.1.1 Dimensions
Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7).
Figure 14 – Styles B, C, D and E <\/td>\n<\/tr>\n
35<\/td>\n!
Figure 14a – Style W
Table 19 – Dimensions common to Styles B, C, D, E and W
A2
C2
D2
X2
a2
b2
b4
c2
d2
e2
mm
10,2
10,0
94
max.
2,5
min.
89,0
88,8
31 \u00d7 2,54 = 78,74
2,5
2,3
1,0
0,9
0,7
0,6
6,4
6,3
4,05
3,80
in
0,402
0,394
3,7
max.
0,098
min.
3,504
3,496
31 \u00d7 0,1 = 3,1
0,098
0,091
0,039
0,035
0,028
0,024
0,252
0,248
0,159
0,150
e4
l2
m2
m4
n4
s2
s4
s6
t2
t4
mm
6,1
5,9
85,4
85,2
3,8
3,7
2,54
3,2
2,4
5
4,8
0,61
0,56
4,2
min.
0,8
0,6
0,5
0,4
in
0,240
0,232
3,362
3,354
0,150
0,146
0,1
0,126
0,094
0,197
0,189
0,024
0,022
0,165
min.
0,031
0,024
0,020
0,016
” <\/td>\n<\/tr>\n
36<\/td>\n!
Table 20 – Dimensions peculiar to Styles B, C, D, E and W
Style
E2
F2
a4
i2
k2
n4
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
B
5,4
0,213
8,6
max.
0,339
max.
2,54
0,1
2,54
0,1
6,3
6,2
0,248
0,244
C
11,1
max.
0,437
max.
2 \u00d7 2,54
2 \u00d7 0,1
8,8
8,7
0,346
0,343
D
7,9
0,311
5,08
0,2
E
16,2
max.
0,638
max.
5,08
0,2
2 \u00d7 5,08
2 \u00d7 0,2
13,9
13,8
0,547
0,543
W
10.16
0,400
11,1
max.
0,437
max.
2,54
0,1
2 \u00d7 2,54
2 \u00d7 0,1
8,8
8,7
0,346
0,343
3,68 max.
0,145 max.
3,38 min.
0,0945 min.
Style
p2
s8
W1
W2
W3
W4
W5
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
B
2,54
0,1
0,70
0,028
C
2 \u00d7 2,54
2 \u00d7 0,1
0,55
0,022
D
5,08
0,2
1,0
0,039
E
2 \u00d7 5,08
2 \u00d7 0,2
0,85
0,033
W
4 \u00d7 2,54
4 \u00d7 0,1
0,70 0,55
0,028 0,022
1,3 min.
0,051 min.
2,54 min.
0,1 min.
3,89
0,153
1,52 max.
0,060 max.
” <\/td>\n<\/tr>\n
37<\/td>\n!
Table 21 – Contact arrangement of Styles B, C, D, E, Q, R, S, T and W
Contact No.
1
2
3
4
5
6
7
8
25
26
27
28
29
30
31
32
B 064 and Q 064
Row a
xa
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
C 096 and R 096
b
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
C 064 and R 064
b
c
x
x
x
x
x
x
x
x
x.
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
C 032 and R 032
b
c
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
D 032 and S 032
b
c
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
b
E 048 and T 048
c
x
x
x
x
x
x
x
x
r
e
x
x
x
x
x
x
x
x
Row a
x
x
x
x
x
x
x
x
b
E 032 and T 032
c
r
e
x
x
x
x
x
x
x
x
Row z
x
x
x
x
x
x
x
x
a
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
W 096
b
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
c
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
d
x
x
x
x
x
x
x
x
a An \u201cx\u201d denotes a contact.
Remarks: Connectors do not provide for contacts in rows d and z in odd-numbered positions.
”
5.3.1.2 Terminations
The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. <\/td>\n<\/tr>\n
38<\/td>\n5.3.2 Styles F and G
5.3.2.1 Dimensions
Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7).
Figure 15 – Styles F and G <\/td>\n<\/tr>\n
39<\/td>\nTable 22 – Dimensions common to Styles F and G
A2
C2
D2
E2
X2
a2
a4
b2
b4
b6
b8
b10
b12
b14
mm
13,8
13,5
94,0
max.
2,5
min.
8,6
max.
89,0
88,8
31 \u00d7 2,54 = 78,74
5,08
3,5
min.
5,0
min.
2,5
2,3
3,0
2,8
6,9
6,7
87,5
87,3
2,9
2,7
in
0,543
0,531
3,70
max.
0,098
min.
0,339
max.
3,504
3,496
31 \u00d7 0,1 = 3,1
0,2
0,138
min.
0,197
min.
0,098
0,091
0,118
0,110
0,272
0,264
3,445
3,437
0,114
0,106
c2
d2
e2
l2
m2
m4
n2
s2a
s4
s6
s8b
s10
t2
t6
mm
0,6
0,5
8,4
8,2
6,1
5,9
85,6
85,4
5,4
5,3
2,54
3,2
2,6
6,2
6,0
0,61
0,56
1,5
1,35
5,4
min.
1,0
max.
2,3
2,1
3,9
3,8
in
0,024
0,020
0,331
0,323
0,240
0,232
3,37
3,362
0,213
0,209
0,1
0,126
0,102
0,244
0,236
0,024
0,022
0,059
0,053
0,213
min.
0,039
max.
0,091
0,083
0,154
0,150
a Pre-mating contacts 7,5 mm to 7,3 mm (0,295 in to 0,287 in)
b Parallel area of pre-mating contacts 6,9 mm min. (0,272 in min.)
Table 23 – Dimensions peculiar to Styles F and G
Style and number of contacts
F2
i2
i4
k2
p2
mm
in
mm
in
mm
in
mm
in
mm
in
F 032
14,8
0,583
1 \u00d7 3,81
1 \u00d7 0,15
–
–
12,8
0,504
1 \u00d7 5,08
1 \u00d7 0,2
F 048
14,6
0,575
2 \u00d7 3,81
2 \u00d7 0,15
–
–
12,7
0,500
2 \u00d7 2,54
2 \u00d7 0,1
G 064
19,8
19,6
0,780
0,772
2 \u00d7 3,81
2 \u00d7 0,15
5,08
0,2
17,9
17,8
0,705
0,701
2 \u00d7 2,54
2 \u00d7 0,1
Table 24 – Contact arrangements of Styles F, G, U and V
Contact No.
2
4
6
8
26
28
30
32
Row z
x
x
x
x
x
x
x
x
F 032 and U 032
b
x
x
x
x
x
x
x
x
d
Row z
x
x
x
x
x
x
x
x
F 048 and U 048
b
x
x
x
x
x
x
x
x
d
x
x
x
x
x
x
x
x
Row z
x
x
x
x
x
x
x
x
b
x
x
x
x
x
x
x
x
G 064 and V 064
d
x
x
x
x
x
x
x
x
f
x
x
x
x
x
x
x
x
5.3.2.2 Terminations
The terminations shall be suitable for holes, 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. <\/td>\n<\/tr>\n
40<\/td>\n5.3.3 Style M
5.3.3.1 Dimensions
Terminations suitable for hole pattern on printed boards (see 5.6 and 5.7).
Figure 16 – Style M <\/td>\n<\/tr>\n
41<\/td>\nTable 25 – Dimensions common to Style M
A2
C2
D2
E2
F2
X2
a2
a4
b2
b4
c2
c4
d2
mm
10,2
10
94,0
max.
2,5
min.
7,9
11,1
max.
88,9
29 \u00d7 2,54
= 73,66
2,54
2,5
2,3
1,0
0,9
0,7
0,6
0,6
max.
6,4
6,3
in
0,402
0,394
3,70
max.
0,098
min.
0,311
0,437
max.
3,5
29 \u00d7 0,1
= 2,9
0,1
0,098
0,091
0,039
0,035
0,027
0,024
0,024
max.
0,252
0,248
d4
d6
d12
d14
d16
d18
d20
e2
i2
k2
k8
l2
m2
mm
4,85
4,80
5,45
5,35
2,2
2,1
5,9
5,8
7,5
7,4
3,8
3,7
4,5
max.
6,1
5,9
2 \u00d7 2,54
8,8
8,7
7,15
7,10
85,4
85,2
3,8
3,7
in
0,191
0,189
0,215
0,211
0,087
0,083
0,232
0,228
0,295
0,291
0,15
0,146
0,177
max.
0,240
0,232
2 \u00d7 0,1
0,347
0,343
0,282
0,278
3,362
3,354
0,150
0,146
m4
m61)
n4
p2
s2
s4
s6
s12
t2
t6
t8
mm
2,54
4,05
3,8
3,2
2,6
2 \u00d7 2,54
5,0
4,8
0,70
0,55
0,61
0,56
4,2
min.
0,8
0,6
3,15
3,05
6,2
6,1
in
0,1
0,16
0,15
0,126
0,102
2 \u00d7 0,1
0,197
0,189
0,028
0,022
0,024
0,022
0,165
min.
0,032
0,024
0,124
0,120
0,244
0,240
1) Nominal value: 3,85 mm (0,152 in) = b + d of Table 1
Table 26 – Dimensions peculiar to Style M
Style and number of contacts
a6
a8
a10
l4
mm
in
mm
in
mm
in
mm
in
M 078
25 \u00d7 2,54 = 63,5
25 \u00d7 0,1 = 2,5
–
–
–
–
9,69
max.
0,382
max.
M 060
19 \u00d7 2,54 = 48,26
19 \u00d7 0,1 = 1,9
3 \u00d7 2,54
3 \u00d7 0,1
–
–
17,31
max.
0,682
max.
M 042
13 \u00d7 2,54 = 33,02
13 \u00d7 0,1 = 1,3
= 7,62
= 0,3
6 \u00d7 2,54 = 15,24
6 \u00d7 0,1 = 0,6
24,93
max.
0,982
max.
Contact arrangement of Styles M 078, M 060 and M 042, see Table 13.
5.3.3.2 Terminations
The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. <\/td>\n<\/tr>\n
42<\/td>\n5.3.4 Styles Q, R, S and T
5.3.4.1 Dimensions
Figure 17 – Styles Q, R, S and T <\/td>\n<\/tr>\n
43<\/td>\nTable 27 – Dimensions common to Styles Q, R, S and T
A2
C2
D2
X2
a2
b2
b4
c2
e2
l2
m2
m4
m61)
n4
mm
10,2
10
94,0
93,8
2,5
min.
88,9
31 \u00d7 2,54 = 78,74
3,2
3,0
1,1
1,0
0,7
0,6
6,1
5,9
85,0
84,8
3,1
3,0
2,54
4,05
3,8
3,2
2,6
in
0,401
0,390
3,70
3,693
0,098
min.
3,5
31 \u00d7 0,1 = 3,1
0,126
0,118
0,043
0,039
0,027
0,024
0,240
0,232
3,347
3,339
0,122
0,113
0,1
0,16
0,15
0,126
0,102
1) Nominal value: 3,85 mm (0,152 in) = b + d of Table 1
Table 28 – Dimensions peculiar to Styles Q, R, S and T
Style
E2
F2
a4
g1
g3
g5
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Q
5,4
0,213
8,1
7,9
0,319
0,311
2,54
0,1
2,2
0,087
1,7
0,067
R
2,1
0,083
1,6
0,063
0,5
0,02
S
7,9
0,311
10,6
10,4
0,417
0,409
5,08
0,2
2,8
0,11
1,8
0,071
min.
min.
T
15,7
15,5
0,618
0,610
2,6
0,102
1,6
0,063
Style
h1
h3
i2
k2
p2
mm
in
mm
in
mm
in
mm
in
mm
in
Q
1,25
0,049
0,85
0,034
2,54
0,1
6,0
5,9
0,236
0,232
2,54
0,1
R
1,20
0,047
0,80
0,032
2 \u00d7 2,54
2 \u00d7 0,1
2 \u00d7 2,54
2 \u00d7 0,1
S
1,9
0,075
0,9
0,035
5,08
0,2
8,5
8,4
0,335
0,331
5,08
0,2
T
1,7
0,067
0,8
0,032
10,16
0,4
13,6
13,5
0,535
0,532
Contact arrangement of Styles Q, R, S and T, see Table 20.
5.3.4.2 Terminations
The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. <\/td>\n<\/tr>\n
44<\/td>\n5.3.5 Styles U and V
5.3.5.1 Dimensions
Figure 18 – Styles U and V <\/td>\n<\/tr>\n
45<\/td>\nTable 29 – Dimensions common to Styles U and V
A2
C2
D2
E2
X2
a2
a4
c2
e2
g3
mm
12,4
12,2
94,0
93,6
2,5
min.
8,6
max.
88,9
31 \u00d7 2,54 = 78,74
5,08
0,6
0,5
6,1
5,9
2,0
1,9
in
0,488
0,480
3,70
3,685
0,098
min.
0,339
max.
3,5
31 \u00d7 0,1 = 3,1
0,2
0,024
0,020
0,240
0,232
0,079
0,075
g5
h1
h3
l2
m2
m4
m6a
n4
mm
0,7
min.
2,5
2,3
0,9
0,8
84,9
84,7
3,3
3,0
2,54
3,95
3,75
3,2
2,6
in
0,028
min.
0,098
0,091
0,035
0,031
3,342
3,335
0,130
0,118
0,1
0,156
0,148
0,126
0,102
a Nominal value: 3,85 mm (0,152 in) = b + d of Table 1
Table 30 – Dimensions peculiar to Styles U and V
Style and number of contacts
F2
i2
i4
k2
p2
mm
in
mm
in
mm
in
mm
in
mm
in
U 032
14,8
0,583
1 \u00d7 3,81
1 \u00d7 0,15
n.a.a
n.a.a
12,4
0,488
1 \u00d7 5,08
1 \u00d7 0,2
U 048
14,6
0,575
2 \u00d7 3,81
2 \u00d7 0,15
n.a.
n.a.
12,3
0,484
2 \u00d7 2,54
2 \u00d7 0,1
V 064
19,8
19,6
0,779
0,772
2 \u00d7 3,81
2 \u00d7 0,15
5,08
0,2
17,5
17,4
0,689
0,685
2 \u00d7 2,54
2 \u00d7 0,1
a Not applicable.
Contact arrangement of Styles U and V, see Table 24.
5.3.5.2 Terminations
The terminations shall be suitable for holes 1 mm (0,039 in) nominal diameter in accordance with IEC 326-3. <\/td>\n<\/tr>\n
46<\/td>\n5.3.6 Style H
5.3.6.1 Dimensions (in millimetres)
Figure 19 – Style H <\/td>\n<\/tr>\n
47<\/td>\n5.3.6.2 Terminations
Figure 20 – Terminations
Table 31 – Dimensions of Style H terminations
Style
Code-letter for style and number for application of termination
Application
E1
n1
n2
n3
n4 <\/td>\n<\/tr>\n
48<\/td>\nH
S-1
Mounting on printed boards with nominal thickness up to 2,4 mm (0,094 in)
mm
3,2
2,6
Suitable for holes 1,6 mm (0,063 in) nominal diameter in accordance with IEC 326-3
in
0,126
0,102
T-0
Flat, quick-connect terminations according to IEC 760, 6,3 mm (0,250 in) series
mm
–
0,77
0,84
6,2
6,4
7,8
8,1
9,0
min.
in
–
0,030
0,033
0,244
0,252
0,307
0,319
0,354
min.
5.4 Mating information
The mating information forms part of the common features, see 4.2.
5.5 Accessories
For Styles B and C, coding may be achieved either internally, for example by coding pins on the fixed connector, or externally, for example by additional coding methods.
5.5.1 Example for internal coding
To code mating connectors, insert a coding pin P into a female contact and cut off the corresponding male contact on the mating connector.
5.5.2 Example for external coding
Coding system with metal coding plate for the free connector and metal strip with coding pins for the fixed connector. <\/td>\n<\/tr>\n
49<\/td>\nFigure 21 – Example for external coding
Table 32 – Dimensions
a
b
c
d
e
mm
0,6
2
1,5
5
0,6
in
0,024
0,08
0,06
0,2
0,024 <\/td>\n<\/tr>\n
50<\/td>\n5.6 Mounting information for fixed board connectors
!
5.6.1 Hole pattern on printed boards for Styles B, C, D, E, Q, R, S, T and W
Figure 22 – Hole pattern on printed boards for Styles B, C, D, E, Q, R, S, T and W
”
All component holes in accordance with IEC 326-3, 1 mm (0,04 in) diameter for Styles B and C and 1,6 mm (0,063 in) diameter for Styles D and E. <\/td>\n<\/tr>\n
51<\/td>\nTable 33 – Mounting dimensions
X3
a5
d3
u1
u3
mm
90,1
89,9
31 \u00d7 2,54 = 78,74
2,9
2,8
0,3
5,7
5,6
in
3,547
3,539
31 \u00d7 0,1 = 3,1
0,114
0,110
0,012
0,224
0,220
5.6.2 Hole pattern on printed boards for Styles F, G, U and V
Figure 23 – Hole pattern on printed boards for Styles F, G, U and V
All component holes 1,6 mm (0,063 in) diameter in accordance with IEC 326-3.
5.6.3 Mounting on panels
Figure 24 – Mounting on panels <\/td>\n<\/tr>\n
52<\/td>\nTable 34 – Mounting on panels
Style
X3
d3
v1
v3
v5
mm
in
mm
in
mm
in
mm
in
mm
in
B-Q
5,2
0,205
8,3 min.
0,327 min.
C-D\/M\/R-S
5,0
0,197
10,8 min.
0,425 min.
F-H-U
90
3,543
2,9
2,8
0,114
0,110
85,0 min.
3,346 min.
7,9
0,311
15,5 min.
0,610 min.
G-V
7,7
0,303
20,5 min.
0,807 min.
E-T
5,2
5,0
0,205
0,197
16 min.
0,63 min.
5.6.4 Hole pattern on printed boards for Style M
Figure 25 – Hole pattern on printed boards for Style M
All component holes 1 mm (0,04 in) diameter in accordance with IEC 326-3.
Table 35 – Hole pattern on printed boards for Style M
Style and number of contacts
X3
a7
a9
a11
a13
mm
in
mm
in
mm
in
mm
in
mm
in
M 078
–
–
–
–
M 060
90,1
89,9
3,547
3,539
29 \u00d7 2,54 = 73,66
29 \u00d7 0,1 = 2,9
–
–
3 \u00d7 2,54
3 \u00d7 0,1
2,54
0,1
M 042
6 \u00d7 2,54 = 15,24
6 \u00d7 0,1 = 0,6
= 7,62
= 0,3
Style and number of contacts
a15
d3
d5
u1
u3
mm
in
mm
in
mm
in
mm
in
mm
in
M 078
25 \u00d7 2,54 = 63,5
25 \u00d7 0,1 = 2,5
M 060
19 \u00d7 2,54 = 48,26
19 \u00d7 0,1 = 1,9
2,9
2,8
0,114
0,11
6 min.
0,236 min.
0,3
0,012
8,2
8,1
0,323
0,319
M 042
13 \u00d7 2,54 = 33,02
13 \u00d7 0,1 = 1,3 <\/td>\n<\/tr>\n
53<\/td>\n5.7 Mounting information for free board connectors
!
Figure 26 – Mounting information for free board connectors
” <\/td>\n<\/tr>\n
54<\/td>\nFigure 27 – Mounting information for free board connectors (continued) <\/td>\n<\/tr>\n
55<\/td>\nFigure 28 – Mounting information for free board connectors
All component holes 1 mm (0,04 in) diameter in accordance with IEC 326-3.
Mounting holes suitable for mounting means used.
Table 36 – Mounting dimensions for free board connectors
Styles
X4
a6
u2
u4
u6
!B, C, D, E, F, G, M, Q, R, S, T, U, V, W”
mm
89
88,8
31 \u00d7 2,54 = 78,74
2,64
2,44
5,4
5,2
5,18
4,98
in
3,504
3,496
31 \u00d7 0,1 = 3,1
0,104
0,096
0,213
0,205
0,204
0,196
H
mm
89
88,8
31 \u00d7 2,54 = 78,74
5,18
4,98
7,94
7,74
5,18
4,98
in
3,504
3,496
31 \u00d7 0,1 = 3,1
0,204
0,196
0,313
0,305
0,204
0,196 <\/td>\n<\/tr>\n
56<\/td>\n6 Gauges
6.1 Sizing gauges and retention force gauges
Material: tool steel, hardened.
=
surface roughness according to ISO 468:
Ra = 0,25 4m (10 4in) max.
Figure 29 – Gauge dimensions
Table 37 – Gauges
Gauge
Mass
Application
Connector style
a
b
c
d
e
g
mm
in
mm
in
mm
in
mm
in
mm
in
P11
–
Sizing
!B, C, Q, W
0,62
0,60
0,0244
0,0236
1,0
0,0390
P12
15+1
Retention force
R, M, W”
0,56
0,54
0,0220
0,0213
0,95
0,0370
P21
–
Sizing
D, S, E
0,62
0,60
0,0244
0,0236
1,50
0,0590
P22
15+1
Retention force
T
0,56
0,54
0,0220
0,0213
1,40
0,0550
1,0
0,0390
0,8
0,0310
5
0,1970
P31
–
Sizing
F, G, U
0,62
0,60
0,0244
0,0236
2,10
0,0830
P32
20+1
Retention force
V
0,56
0,54
0,0220
0,0213
2,00
0,0790
P41
–
Sizing
H
0,84
0,82
0,0331
0,0323
4,90
0,1929
P42
20+1
Retention force
0,76
0,74
0,0299
0,0291
4,80
0,1890 <\/td>\n<\/tr>\n
57<\/td>\n6.2 Test panel (for voltage proof test)
Material electrically conductive
Figure 30 – Test panel (for voltage proof test)
Table 38 – Test panel (for voltage proof test)
Connector style
X3
d3
V1
V3
V5
mm
in
mm
in
mm
in
mm
in
mm
in
B, Q
5,1
0,201
8,4
8,3
0,331
0,327
C, D, R, S M
5,0
0,197
10,9
10,8
0,429
0,425
F, H, U
90
3,543
2,9
2,8
0,114
0,110
85,1
85,0
3,350
3,346
7,2
0,284
15,1
15,0
0,595
0,591
G, V
7,0
0,276
20,1
20,0
0,791
0,787
E, T
5,1
5,0
0,201
0,197
16,0
15,9
0,630
0,626
!W
7,7 7,7
0,303 0.311
16,2 min.
0,638 min.”
7 Characteristics
7.1 Climatic category
Table 39 – Climatic category
Performance level
Climatic category
Category temperature
Damp heat, steady state
Days
Lower
\u02daC
Upper
\u02daC
Temperature
\u02daC
Relative humidity
1
55\/125\/56
– 55
125
40
93 %
56
2
55\/125\/21
– 55
125
40
93 %
21
3
55\/125\/00
– 55
125
not applicable <\/td>\n<\/tr>\n
58<\/td>\n7.2 Electrical
7.2.1 Clearance and creepage distances
The permissible operating voltages depend on the application and on the applicable or specified requirements.
Therefore the clearance and creepage distances are given as operating characteristics.
(For values, see Table 2)
In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used and shall duly be taken into account.
7.2.2 Voltage proof (applicable for PL 1, 2, 3)
Conditions:
IEC 512-2, Test 4a
Method B
Standard atmospheric conditions
Mated connectors
!
Table 40 – Voltage proof (applicable for PL 1, 2, 3)
Style
B064
C096
C064
Q064
C032
D032
E048
E032
F048
F032
G064
H015
M078
M060
M042
R096
R064
W096
–
R032
S032
T048
T032
U048
U032
V064
–
–
–
–
Contact\/contact
1 000 V (r.m.s.)
1 550 V (r.m.s.)
3 100 V (r.m.s.)
1 000 V (r.m.s.)
Contact\/test panel
1 550 V (r.m.s.)
2 500 V (r.m.s.)
3 100 V (r.m.s.)
1 550 V (r.m.s.)
”
7.2.3 Current carrying capacity (applicable for PL 1, 2, 3)
!Conditions:
IEC 60512-5-2, Test 5b
Standard atmospheric conditions
Signal contacts”
Figure 31 – !Styles B, C, M, Q, R and W” <\/td>\n<\/tr>\n
59<\/td>\nFigure 32 – Styles D, E, F, G, S, T, U and V
Figure 33 – Style H
7.2.4 Initial contact resistance (applicable for PL 1, 2, 3)
Conditions:
IEC 512-2, Test 2a
Standard atmospheric conditions
Mated connectors
Connection points: <\/td>\n<\/tr>\n
60<\/td>\nFigure 34 – Solder and wrapped connections
Figure 35 – Insulation displacement
Figure 36 – Flat tab
Figure 37 – Screw terminal
!Styles B, C, M, Q, R, W:
20 m7 max.”
Styles D, E, F, G, S, T, U, V:
15 m7 max.
Style H:
8 m7 max. <\/td>\n<\/tr>\n
61<\/td>\n7.2.5 Initial insulation resistance
Conditions:
IEC 512-2, Test 3a: Method B
Standard atmospheric conditions
Test voltage 100 V + 15 V d.c.
Mated connectors
All performance levels: 106 M7 min.
!
7.2.6 Inductance and resistance for style W connectors
Lower shield inductance <10 nH
Lower shield resistance <10 m7
Upper shield inductance <20 nH
Upper shield inductance <10 m7
7.2.7 Crosstalk
Type C
Type W
Signal types
Ramp
Ramp
Signal characteristics
0-3V, Tr+2ns
0-3V, Tr+2ns
Driven lines
A1-A8, C1-C8
A1-A8, C1-C8″ <\/td>\n<\/tr>\n
62<\/td>\n!
Model patterns:
” <\/td>\n<\/tr>\n
63<\/td>\n7.3 Mechanical
7.3.1 Insertion and withdrawal forces
Conditions:
IEC 512-7, Test 13b
Maximum speed 10 mm\/s (0,4 in\/s)
Table 41 – Insertion and withdrawal forces
Styles
Number of contacts
Insertion and withdrawal forces Fmax
Mass of connectors mmaxa
Male
Female
N
g
g
B, Q
64
60
15
20
C, R
96
90
20
25
64
60
32
30
M
78 + special contacts
74 (100)b
20
25
60 + special contacts
57 (100)b
15
20
42 + special contacts
40 (100)b
15
20
D, S
32
40
15
25
E, T
48
60
32
50
20
30
F, U
48
75
32
50
30
45
G, V
64
100
35
55
H
15
90
30
45
!W
96 + special contacts
115
25
30
W
Special contacts only
25″
a Calculated values
b Values in brackets, special contacts included
7.3.2 Vibration (sinusoidal)
Conditions: IEC 512-4, Test 6d
Table 42 – Vibration (sinusoidal)
Performance level
Severity
1
10 Hz to 2 000 Hz and 1,5 mm (0,059 in) or 20 g
2
10 Hz to 500 Hz and 0,35 mm (0,014 in) or 5 g
3
Not applicable
7.3.3 Mechanical operation
Conditions:
IEC 512-5, Test 9a
Maximum speed: 10 mm\/s (0,4 in\/s)
Rest: 30 s (unmated)
Table 43 – Mechanical operation
Performance level
1
2
3
Operations
500
400
50 <\/td>\n<\/tr>\n
64<\/td>\n8 Test schedule
Testing is based on IEC 603-1.
8.1 General
This test schedule shows all tests and the order in which they shall be carried out as well as the requirements to be met.
An \u201cX\u201d in the column \u201cRequirements\u201d of the following tables indicates that the test or conditioning shall be applied.
Unless otherwise specified, mated sets of connectors shall be tested. Care shall be taken to keep a particular combination of co…
In the following a mated set of connectors is called a \u201cspecimen\u201d.
For a complete test sequence the following numbers of specimens are necessary:
Table 44 – Test specimens
Performance level
1
2
3
Number of specimens
Initial tests
30
24
12(16)a
Group AP
6
4
4
Group BP
8
4
4
Group CP
4
4
–
Group DP
4
4
(4)a
Group EP
4
4
–
Group FP
4
4
4
a For Style H only
When the initial tests have been completed, all the specimens are divided up according to the test groups. Before testing commen…
8.1.1 Arrangement for contact resistance measurement
Conditions: IEC 512-2, Test 2a
The points of connection: see 7.2.4
The measurement of contact resistance shall be carried out on the number of contacts specified. Any subsequent measurement of contact resistance shall be made on the same contacts. <\/td>\n<\/tr>\n
65<\/td>\n8.1.2 Arrangement for vibration, shock and acceleration test
Conditions: IEC 512-4, Test 6a, 6c and 6d
Figure 38 – Arrangement for connectors without cable\/wires
Figure 39 – Arrangement for connectors with ribbon cable (insulation displacement) <\/td>\n<\/tr>\n
66<\/td>\nFigure 40 – Arrangement for connectors with wires (flat tab, screw terminal)
8.1.3 Arrangement for flammability test
Conditions: IEC 512-9, Test 20a
Figure 41 – Arrangement for flammability test <\/td>\n<\/tr>\n
67<\/td>\n8.1.4 Arrangement for static load, axial
Conditions: IEC 512-5, Test 8b
Figure 42 – Arrangement for static load, axial
8.1.5 Wiring arrangement for insulation resistance, voltage proof and polarization voltage during damp heat test
The figure shows an example for a three row connector.
2) between a and b and test panel
Figure 43 – Wiring arrangement for insulation resistance, voltage proof and polarization voltage during damp heat test <\/td>\n<\/tr>\n
68<\/td>\n8.2 All specimens shall be subjected to the following tests in sequence:
Group P
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
P1
General
examination
Unmated connectors
Visual
examination
1a
1
There shall be no defects that would
impair normal operation
Examination
of dimension and mass
1b
2
3
The dimensions including creepage
distances and clearances shall comply with those specified in 5.2 to 5.4 and 7.2.1
P2
Polarization
method
13e
Force to be applied:
1,5 \u00d7 insertion force
according to the maximum insertion forces in 7.3.1
1
2
3
It shall be possible to correctly align and
mate the appropriate mating connectors
It shall not be possible to mate the connectors in any other than the correct manner
P3
Connection points
according to 7.2.4
6 contacts\/specimen
Contact
resistance
– Millivolt level method –
2a
1
2
3
20 m7 max.
15 m7 max.
8 m7 max.
P4
Test voltage 100 V \u00b1 15 V d.c
Mated connectors
Method B according to 8.1.5
Insulation
resistance
3a
1
2
3
106 M7 min.
P5
Contact\/contact
Method B
Mated connectors same measuring points according to P4
Voltage proof
4a
1
2
3
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
Contact\/test panel
Method B
Mated connectors same measuring points according to P4 test panel according to 6.2
1
2
3
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.) <\/td>\n<\/tr>\n
69<\/td>\n8.3 The specimens shall be divided into six groups. All connectors in each group shall undergo the tests specified for the relevant group.
8.3.1 Group AP
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
AP1
Gauge retention force
16e
Method A
Female contacts only
5 contacts\/specimen
1
2
Retain the gauge
3
Not applicable
Sizing tool P11
Gauge P12
1
2
x
x
x
Sizing tool P21
Gauge P22
1
2
x
x
Sizing tool P31
Gauge P32
1
2
x
x
Sizing tool P41
Gauge P42
1
2
x
AP2
Insertion and withdrawal forces
13b
Insertion and withdrawal forces according to 7.3.1
Max. speed: 10 mm\/s (0,4 in\/s)
1
2
3
x
x
x
x
x
x
x
x
AP3
Solderability
12a
Solder bath method
Test Ta, method 1
Free board connector:
immersion depth
2,6 mm min. (0,10 in min.)
1
2
3
x
x
x
x
x
x
x
x
Fixed board connector:
board thickness up to
1,6 mm (0,06 in),
immersion depth
2,0 mm min. (0,08 in min.)
Not applicable for
solderless termination techniques
Board thickness up to 2,4 mm (0,09 in), immersion depth 3,5 mm min. (0,14 in min.)
AP4
Contact\/contact
conditions according to P5
Voltage proof
4a
1
2
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
Contact\/test panel
conditions according to P5
1
2
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
AP5
Bump
6b
1
2
3
Not applicable <\/td>\n<\/tr>\n
70<\/td>\n8.3.2 Group AP (continued)
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
AP6
Vibration
6d
Arrangement according to 8.1.2
Endurance by sweeping
10 Hz – 2 000 Hz
1,5 mm (0,06 in) or 20 g
Sweep cycles: 10
Duration: 7,5 h
Contact disturbance connection points according to 8.1.1
2e
1
1 4s max.
2
3
Not applicable
10 Hz – 500 Hz
0,35 mm (0,01 in) or 5 g
Sweep cycles: 10
Duration: 6 h
1
Not applicable
2
1 4s max.
3
Not applicable
AP7
Shock
6c
Arrangement according to 8.1.2
Half sine
Shock acceleration:
490 m\/s2 (50 g)
Duration of impact: 11 ms
Contact disturbance connection points according to 8.1.1
2e
1
1 4s max.
2
3
Not applicable
AP8
Acceleration
6a
Arrangement according to 8.1.2
Acceleration: 980 m\/s2
Duration: 5 min per axis
Contact disturbance connection points according to 8.1.1
2e
1
1 4s max.
2
3
Not applicable
AP9
Rapid change of temperature
11d
– 55 \u02daC to 125 \u02daC
Mated connectors
t1: 30 min
5 cycles
1
2
x
x
x
x
x
x
x
x
3
Not applicable
AP10
Connection points and
conditions according to P4
Insulation
resistance
3a
1
2
106 M7 min.
3
Not applicable
AP11
Contact\/contact
conditions according to P5
Voltage proof
4a
1
2
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
Contact\/test panel
conditions according to P5
1
2
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
AP12
Unmated connectors
Visual
examination
1a
1
2
3
No damage likely to impair
normal operation <\/td>\n<\/tr>\n
71<\/td>\n8.3.3 Group AP (concluded)
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
AP13
Climatic sequence
11a
x
x
x
x
x
x
x
x
AP
13.1
Dry heat
11i
125 \u02daC
Test voltage 100 V \u00b1 15 V d.c.
Mated connectors
Method B, according to 8.1.5
Insulation
resistance at
high temperature
3a
1
2
105 M7 min.
3
104 M7 min.
AP
13.2
Damp heat,
cyclic,
first cycle
11m
PL 1: 55 \u02daC
PL 2: 40 \u02daC
Variant 1
1
2
x
x
x
x
x
x
x
x
3
Not applicable
AP
13.3
Cold
11j
– 55 \u02daC
Duration: 2 h
Recovery time: 2 h
1
2
3
x
x
x
x
x
x
x
x
AP
13.4
Low air
pressure
11k
30 kPa
Voltage
proof
4a
1
2
300 V
(r.m.s.)
500 V
(r.m.s.)
1 000 V
(r.m.s.)
Contact\/contact
3
Not applicable
AP
13.5
Damp heat,
cyclic,
remaining
cycles
11m
Conditions according
to AP 13.2
PL 1: 5 cycles
PL 2: 1 cycle
1
2
x
x
x
x
x
x
x
x
3
Not applicable
AP14
Connection points
and conditions according to P4
Insulation
resistance
3a
1
2
104 M7 min.
3
103 M7 min.
AP15
Connection points and
conditions according to P3
Contact
resistance
– Millivolt level method –
2a
1
2
3
20 m7
max.
15 m7
max.
8 m7
max.
AP16
Contact\/contact
conditions according to P5
Voltage proof
4a
1
2
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
Contact\/test panel
conditions according to P5
1
2
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
AP17
Insertion and withdrawal forces according to 7.3.1
13b
1
2
3
x
x
x
x
x
x
x
x
AP18
Unmated
Visual
examination
1a
1
2
3
No damage likely to impair
normal operation <\/td>\n<\/tr>\n
72<\/td>\n8.3.4 Group BP
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
BP1
Method A
Female contacts only
5 contacts\/specimen
Gauge retention
force
16e
Retain the gauge
Sizing tool P11
Gauge P12
1
2
3
x
x
x
Sizing tool P21
Gauge P22
1
2
3
x
x
Sizing tool P31
Gauge P32
1
2
3
x
x
Sizing tool P41
Gauge P42
1
2
3
x
BP2
Mechanical
operation
(half of the specified number of operations)
9a
Max. speed
10 mm\/s (0,4 in\/s)
Rest 30 s (when unmated)
1
250 operations
2
200 operations
3
25 operations
BP3
Climatic test
BP
3.2
Industrial
atmosphere
(half mated; half unmated)
Tests:
according to Annex Aa
1
10 days
2
4 days
3
Not applicable
BP4
Connection points and
conditions according to P3
Contact
resistance
– Millivolt level method –
2a
1
2
20 m7
max.
15 m7
max.
8 m7
max.
3
Not applicable
BP5
Mechanical operation
(half of the
specified number of operations)
9a
Max. speed:
10 mm\/s (0,4 in\/s)
Rest 30 s (when unmated)
1
250 operations
2
200 operations
3
25 operations
BP6
Connection points and
conditions according to P4
Insulation
resistance
3a
1
2
106 M7 min.
3 contacts
3
Not applicable
a This test may be amended or replaced by a new test method when published by IEC SC 50B <\/td>\n<\/tr>\n
73<\/td>\n8.3.5 Group BP (concluded)
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
BP7
Contact\/contact
conditions according to P5
Voltage proof
4a
1
2
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
Contact\/test panel
conditions according to P5
1
2
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
BP8
Not applicable
BP9
Method A
Female contacts only
5 contacts\/specimen
Gauge retention
force
16e
1
2
3
Retain the gauge
Gauge P12
1
2
3
x
x
x
Gauge P22
1
2
3
x
x
Gauge P32
1
2
3
x
x
Gauge P42
1
2
3
x
P10
Unmated connectors
Visual
examination
1a
1
2
3
No damage likely to impair
normal operation
P11
Static load,
axial
8b
Only fixed connectors
Arrangement according to 8.1.4
Rate of force increase: 10 N\/s
Duration: 10 s
1
2
3
60
N
90 N
100 N <\/td>\n<\/tr>\n
74<\/td>\n8.3.6 Group CP
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
CP1
Damp heat,
steady state
11c
Polarization-voltage: 60 V d.c.
conditions according to 7.1
1
56 days
Connection points and conditions according to 8.1.5
2
21 days
3
Not applicable
CP2
Connection points and
conditions according to P4
Insulation
resistance
3a
1
2
104 M7 min.
3
Not applicable
CP3
Connection points and
conditions according to P3
Contact
resistance
– Millivolt level method –
2a
1
2
20 m7
max.
15 m7
max.
8 m7
max.
3
Not applicable
CP4
Contact\/contact
conditions according to P5
Voltage proof
4a
1
2
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
Contact\/test panel
conditions according to P5
1
2
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
CP5
Visual
examination
1a
1
2
No damage likely to impair normal operation
3
Not applicable <\/td>\n<\/tr>\n
75<\/td>\n8.3.7 Group DP
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
DP1
Mechanical operation
(number of operations
as specified for BP2)
9a
Max. speed:
10 mm\/s (0,4 in\/s)
Rest 30 s min.
(when unmated)
1
250 operations
2
200 operations
3
Not applicable
25 operations
DP2
Electrical load and temperature
9b
70 \u02daC
Wire gauge for Style:
B, C, M, Q, R = 0,12 mm2
D, E, S, T, F, G, U, V = 0,5 mm2
H = 1,5 mm2
1
2
1 A
4 A
10 A
1 000 h
3
Not applicable
10 A
250 h
DP3
Connection points and
conditions according to P3
Contact
resistance
– Millivolt level method –
2a
1
2
20 m7
max.
15 m7
max.
8 m7
max.
3
Not applicable
DP4
Contact\/contact
conditions according to P5
Voltage proof
4a
1
2
1 000 V
(r.m.s.)
1 550 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
Contact\/test panel
Conditions according to P5
1
2
1 550 V
(r.m.s.)
2 500 V
(r.m.s.)
3 100 V
(r.m.s.)
3
Not applicable
DP5
Visual examination
1a
Not applicable
DP6
Contact\/contact
conditions according to 8.1.5
Partial discharge
4b
1
2
1 000 V (r.m.s.)
3
Not applicable
Contact\/test panel
conditions according to 8.1.5
1
2
1 000 V (r.m.s.)
3
Not applicable
DP7
Sand and dust
Test
11h
Not applicable
DP8
Visual
examination
1a
1
2
No damage likely to impair normal operation
3
Not applicable <\/td>\n<\/tr>\n
76<\/td>\n8.3.8 Group EP
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
EP1
Robustness
of terminations
16f
Fixed connectors,
test Ua 1, Ua 2
6 contacts\/specimen
1
2
20 N
90 N
3
Not applicable
EP2
Contact
retention in insert
15a
Free connectors
6 contacts\/specimen
1
2
10 N
12 N
15 N
60 N
3
Non applicable
EP3a
Mould growth
11e
1
x
x
x
x
x
x
x
x
2
3
Not applicable
EP4
Visual
examination
1a
1
2
No damage likely to impair normal operation
3
Not applicable
EP5
Flammability
20a
Test flame No. 1
Arrangement of specimen
according to 8.1.3
Duration of application: 10 s
1
Post burning time 10 s max.
2
3
Not applicable
EP6
Visual
examination
1a
1
No damage likely to impair
normal operation
2
3
Not applicable
a When satisfactory evidence that the materials utilized in the construction of the connectors are resistant to mould growth is available, this test phase may not be conducted.
8.3.9 Group FP (as applicable)
Test phase
Test
Measurement to be performed
Performance level
Requirements
Title
IEC 512 test No.
Severity or condition of test
Title
IEC 512 test No.
PL
B
Q
! C
R W ”
M
D
S
E
T
F
U
G
V
H
FP1a
Screw
terminal
Tests according to clause 8
of IEC 999
1
2
3
x
FP2a
Insulation
displacement
terminations
Tests according to IEC 352-4
1
2
3
x
x
x
x
x
FP3a
Flat, quick-
connect
terminations
Tests according to IEC 760
1
2
3
x
FP4a
Wrapped
connections
Tests according to IEC 352-1
1
2
3
x
x
x
x
x
x
x
a Where these applicable test phases should be combined with those of various test groups of this specification to avoid duplication. <\/td>\n<\/tr>\n
77<\/td>\n9 Quality assessment procedures
9.1 Qualification approval testing
Qualification approval procedures may be applied in accordance with IEC QC 001002, IEC 410 and IEC 603-1.
9.1.1 Method 1
(See 11.3.1 a) of IEC QC 001002 and 3.6.2 of IEC 603-1)
The following number of specimens shall be subjected to the tests under the conditions as specified in clause 8. The specimens shall meet the requirements with not more than the number of defectives permitted in accordance with the following Table 45.
Table 45 – Performance levels
Test group in clause 8
Test phase in clause 8
Performance level
Performance level
Performance level
1
2
3
Number of connectors to be tested
Number of defectives permitted
Number of connectors to be tested
Number of defectives permitted
Number of connectors to be tested
Number of defectives permitted
P
P1-5
30
0
24
0
12
0
AP
AP1-18
6
0
4
0
4
0
BP
BP1-11
8
0
4
0
4
0
CP
CP1-5
4
0
4
0
–
–
DP
DP1-8
4
0
4
0
–
–
EP
EP1-6
4
0
4
0
–
–
FP
FP1-4
4
0
4
0
4
0
Total number of defectives permitted, all groups together.
0
0
0
9.1.2 Method 2
(See 11.3.1 b) of IEC QC 001002 and 3.6.2 of IEC 603-1)
Alternatively a qualification approval procedure may be used which includes the following inspections:
1) lot-by-lot tests in accordance with 9.2.1 on three consecutive inspection lots, and
2) periodic tests in accordance with 9.2.2 on a sample taken of one of these lots
3) supplementary qualification approval tests of D2, Table 47.
9.2 Quality conformance inspection
9.2.1 Lot-by-lot tests
Applicable combinations of performance and assessment levels: 1G, 2B, 2G, 3B.
Table 46 – Lot-by-lot tests
Inspection group
Test phase in clause 8
Test or measurement to be performed (requirements and severities in clause 8)
IEC 512 test No.
Assessment level
B
G
ILa
AQLa
ILa
AQLa
A1
P1
Visual examination
1a
II
0,15
II
0,015
A2
P1
Dimensional examination
1b
II
0,15
II
0,015
B1
P4
P5
Insulation resistance
Voltage proof
3a
4a
S-1
S-1
0,15
0,15
S-3
S-3
0,015
0,015
B2
AP1b
AP2
Gauge retention force
Insertion and withdrawal force
16e
13b
II
S-1
0,15
0,15
II
S-3
0,015
0,015 <\/td>\n<\/tr>\n
78<\/td>\na IL and AQL values according to IEC 410
Certified test records (RCE) information to be given:
Results from inspection groups B1 and B2
b 12 contacts\/specimen
9.2.2 Periodic tests
The periodic tests with complete test groups (inspection groups D1 and D2) shall be carried out on specimens that have successfully passed tests P1 to P5 and that have been taken from lots which have already satisfied the lot-by-lot tests (see 9.2.1).
The periodic tests with single test phases (inspection groups C1 and C2) shall be carried out on specimens that have successfully passed the lot-by-lot tests (see 9.2.1).
Applicable combinations of performance and assessment level: 1G, 2B, 2G, 3B.
Table 47 – Periodic tests
Test or test group
Assessment level
Inspection group
Test phase in clause 8
IEC 512 test No.
B
G
Periodicity months
Number of specimens
Number of defectives
Periodicity months
Number of specimens
Number of defectives
C1
AP3
Solderability, solder bath method
12a
1
Notea
0
1
Notea
0
C2
P3
Contact resistance – Millivolts level method –
2a
3
4
0
1
4
0
Maintenance of qualification approval
D1
AP2
Insertion and withdrawal force
13b
36
4
0
–
–
–
AP4
AP1-AP12
AP13.5-AP16
BP2-BP10
CP1-CP5
Voltage proof
Test group AP
Test group BP
Test group CP
4a
36
–
–
–
–
4
–
–
–
–
0
–
–
–
–
–
24
24
24
–
4
4
4
–
0
0
0
Initial qualification testing where 9.1.2 is applied
D2
AP2
Insertion and withdrawal force
13b
–
4
0
–
–
–
AP4
AP1-AP18
BP1-BP11
CP1-CP5
DP1-DP8
EP1-EP6
FP1-FP4
Voltage proof
Test group AP
Test group BP
Test group CP
Test group DP
Test group EP
Test group FP
4a
–
–
–
–
–
–
–
4
–
–
–
–
–
–
0
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4
4
4
4
4
4
–
0
0
0
0
0
0
a 20 terminations\/specimen in case of solder version.
9.3 Delayed delivery, re-inspection
Connectors stored for a period of more than 36 months after the release of the lot shall be tested prior to delivery according to the following table. Once a lot has been satisfactorily re-inspected the quality is assessed for a further 36 months. <\/td>\n<\/tr>\n
79<\/td>\nTable 48 – Delayed delivery, re-inspection – assessment level
Inspection group
Test phase in clause 8
Test
IEC 512 test No.
Assessment level
B
G
A1
P1
Visual examination
1a
IL: S-3
AQL: 0,15a
IL: II
AQL: 0,015a
C1
AP3
Solderability, solder bath method
12a
Number of specimens:
20 terminations
Number of specimens:
20 terminations
Number of defectives:
0 defective termination
Number of defectives:
0 defective termination
a IL and AQL values according to IEC 410.
10 Ordering information
For ordering connectors according to this detail specification the type designation described in clause 3 shall be used. <\/td>\n<\/tr>\n
80<\/td>\nA.1 General
This annex is intended to define a corrosion test procedure using two polluting gases for assessing the performance of the connector modules described in this specification.
A.2 Test equipment
Attention shall be paid to the design of equipment and the choice of materials of construction, in order
The test equipment shall be capable of injecting the gases up to the concentrations as described in A.3.1
WARNING: Attention is drawn to the risk deriving from the specified use of SO2 and H2S gases.
A.3 Test procedure
A.3.1 Test conditions
–
METHOD A
Applicable for contact plating of gold and gold alloys only
Polluting gas:
SO2(10 \u00b1 2) 10-6 (vol\/vol)
Temperature:
(25 \u00b1 1) \u02daC
Relative humidity:
(75 \u00b1 3) %
Duration:
4, 10 or 21 days
–
METHOD B
Applicable for contact plating of silver and silver containing alloys
Polluting gas:
H2S(1 \u00b1 0,3) 10-6 (vol\/vol)
Temperature:
(25 \u00b1 1) \u02daC
Relative humidity:
(75 \u00b1 3) %
Duration:
4, 10 or 21 days
A.3.2 Conditioning
The specimen shall be placed in the working space.
The conditions of the specimens and the test chamber shall be such that condensation on the specimens shall not occur when they are introduced in the test chamber.
The temperature inside the chamber shall be adjusted to the prescribed value.
After at least 1 h at a constant temperature, humidity shall be introduced and adjusted to the prescribed value.
These conditions shall be maintained for at least 1 h.
The polluting gases shall then be introduced into the airstream and the concentrations adjusted to the values specified in the test method. During this adjustment any over-shooting of gas concentration shall be avoided.
The concentration of polluting gases shall be stabilized in less than 4 h.
The test duration shall be measured from the start of injection of the polluting gases.
At the conclusion of the test, the injection of polluting gases shall be stopped and the specimens allowed to remain in the humid atmosphere for 2 h.
A.3.3 Recovery
The specimens shall be removed from the chamber and stored under standard recovery conditions as specified in IEC 68-1 for not less than 1 h and not more than 24 h before final measurements are made. <\/td>\n<\/tr>\n
81<\/td>\nB.1 Dimensions relevant to mounting and mating conditions of the special contacts (plug-in direction)
The following dimensions have been derived from dimensions specified in 5.2.3, Table 11 and 5.3.3, Table 25. They are only given…
In the event of conflict between the dimensions stated here and those specified in clause 5, the dimensions in clause 5 have precedence.
Figure B.1 – Mating conditions (plug-in direction) for special contacts <\/td>\n<\/tr>\n
82<\/td>\nB.2 Insertion – extraction
The special contacts are front release\/rear removal styles. To remove them from the connector body a suitable tool shall be used. An example of a tool is given in the following figure:
Figure B.2 – Example of a tool used for insertion and extraction
B.3 Survey of special contacts for use with connectors Style M
Table B.1 – Survey of special contacts for use with connectors
Type of special contact
Special contacts for free connectors (connectors Style M having male contacts)
Special contacts for fixed connectors (connectors Style M having female contacts)
Coaxial
For board-mounted connectors, terminations for printed boards with nominal thickness up to 1,6 mm
Terminations for coaxial cables
Terminations for coaxial cables
High current
For board-mounted connectors, terminations for printed boards with nominal thickness up to 1,6 mm
Terminations for wires\/cables
Terminations for wires\/cables
High voltage
For board-mounted connectors, terminations for printed boards with nominal thickness up to 1,6 mm
Under consideration
Under consideration
Terminations for wires\/cables
Terminations for wires\/cables
Under consideration
Fibre optics
For fibre optic cables
Under consideration
Under consideration
For fibre optic cables <\/td>\n<\/tr>\n
83<\/td>\n!
C.1 Object
The object of this test is to describe the method to measure the inductance of the upper and lower ground shields for the free board style W connector.
C.2 Equipment
Commercially available impedance analyzers and test probes are recommended as they provide a high degree of accuracy. Inductance bridges may also be used.
C.3 Specimen preparation
C.3.1 The shield shall be assembled to the connector housing.
C.3.2 The connector shall be unmated and unmounted for the test.
C.4 Test method
C.4.1 The measurements shall be performed at a frequency of 1 MHz.
C.4.2 The test probes shall be placed at a pair of measuring points (see Figure C.1). Measurements shall be taken at the end pos…
C.5 Documentation
The data sheets shall contain the following (as a minimum):
C.5.1 Title of test
C.5.2 Description of test specimen
C.5.3 Test equipment used
C.5.4 Measurements (for each frequency)
C.5.5 Technician name and date of measurements
C.5.6 Temperature and humidity of the test environment
Figure C.1 – Inductance test measuring points
” <\/td>\n<\/tr>\n
84<\/td>\nThis European Standard incorporates by dated or undated reference, provisions from other publications. These normative reference…
Publication
Year
Title
EN\/HD
Year
IEC 60068-1
1988
Environmental testing
Part 1: General and guidance
EN 60068-1a
1994
IEC 60068-2-60
1990
Part 2: Tests – Test Ke: Corrosion tests in artificial atmosphere at very low concentration of polluting gas(es)
–
–
IEC 60097
1991
Grid systems for printed circuits
EN 60097
1993
IEC 60194
1988
Terms and definitions for printed circuits
HD 142 S3
1991
IEC 60326-3
1991
Printed boards
Part 3: Design and use of printed boards
–
–
IEC 60352-1
1983
Solderless connections
Part 1: Solderless wrapped connections
General requirements, test methods and practical guidance
EN 60352-1b
1994
IEC 60352-4
1994
Part 4: Solderless non-accessible insulation displacement connections – General requirements, test methods and practical guidance
EN 60352-4
1994
IEC 60410
1973
Sampling plans and procedures for inspection by attributes
–
–
IEC 60512-1
1994
Electromechanical components for electronic equipment – Basic testing procedures and measuring methods
Part 1: General
EN 60512-1
1994
IEC 60512-2
1985
Part 2: General examination, electrical continuity and contact resistance tests, insulation tests and voltage stress tests
–
–
A1
1994
IEC 60512-3
1976
Part 3: Current-carrying capacity tests
–
–
IEC 60512-4
1976
Part 4: Dynamic stress tests
–
–
IEC 60512-5
1992
Part 5: Impact tests (free components), static load tests (fixed components), endurance tests and overload tests
–
–
IEC 60512-6
1984
Part 6: Climatic tests and soldering tests
–
–
IEC 60512-7
1993
Part 7: Mechanical operating tests and sealing tests
–
–
a EN 60068-1 includes the corrigendum October 1988 and A1:1992 to IEC 60068-1.
b EN 60352-1 is superseded by EN 60352-1:1997, which is based on IEC 60352-1:1997. <\/td>\n<\/tr>\n
85<\/td>\nPublication
Year
Title
EN\/HD
Year
IEC 60512-8
1993
Part 8: Connector tests (mechanical) and mechanical tests on contacts and terminations
–
–
IEC 60512-9
1992
Part 9: Miscellaneous tests
–
–
IEC 60603-1
1991
Connectors for frequencies below 3 MHz for use with printed boards
Part 1: Generic specification – General requirements and guide for the preparation of detail specifications, with assessed quality
+ A1
1992
EN 60603-1
1998
IEC 60760
1989
Flat, quick-connect terminations
–
–
A1
1993
IEC 60999-1
(mod)
1990
Connecting devices – Safety requirements for screw-type and screwless-type clamping units for electrical copper conductors
Part 1: General requirements and particular requirements for conductors from 0,5 mm2 up to 35 mm2 (included)
EN 60999-1
+ corr. March
1993
1997
ISO 272
1982
Fasteners – Hexagon Products – Width across flats
–
–
ISO 468
1982
Surface roughness – Parameters, their values and general rules for specifying requirements
–
–
IEC QC 001002
1986
Rules of Procedure of the IEC Quality Assessment System for Electronic Components (IECQ)
–
–
A2
1994 <\/td>\n<\/tr>\n
86<\/td>\nBS EN 60603-2:1998 IEC 60603-2: 1995 QC 010000XX0002: 1995
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Connectors for frequencies below 3 MHz for use with printed boards – Detail specification for two-part connectors with assessed quality, for printed boards, for basic grid of 2,54 mm (0,1 in) with common mounting features<\/b><\/p>\n\n\n\n\n
Published By<\/td>\nPublication Date<\/td>\nNumber of Pages<\/td>\n<\/tr>\n
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