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BS EN ISO 16090-1:2022 – TC:2023 Edition

$280.87

Tracked Changes. Machine tools safety. Machining centres, milling machines, transfer machines – Safety requirements

Published By Publication Date Number of Pages
BSI 2023 326
Guaranteed Safe Checkout
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This document specifies the technical safety requirements and protective measures for the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of: —    milling machines (see 3.1.1), including machines capable of performing boring operations (see 3.1.2); —    machining centres; and —    transfer machines (see 3.1.3) designed for continuous production use, which are intended to cut cold metal and other non-combustible cold materials, except wood or materials with physical characteristics similar to those of wood as defined in ISO 19085?1 and glass, stone and engineered/agglomerated materials as defined in EN 14618. This document covers the following machines (referred to as “machines” in this document): a)    manually, without numerical control, operated boring and milling machines (see 3.2.1, Group 1), e.g. knee and column type milling machines (see Figures C.1 and C.2); b)    manually, with limited numerical control, operated boring and milling machines (see 3.2.2, Group 2), e.g. profile and contouring milling machines (see Figures C.3 and C.4); c)     numerically controlled milling machines and machining centres (see 3.2.3, Group 3), e.g. automatic milling machines and milling centres, e.g. multi-spindle milling machines, gear-milling machines (see Figures C.5 to C.7); d)    transfer and special-purpose machines (see 3.2.4, Group 4), which are designed to process only pre-specified workpieces or limited range of similar workpieces by means of a predetermined sequence of machining operations and process parameters (see Figures C.8 to C.13). e)    machines fitted with the following devices/facilities, whose hazards have been dealt with: —    tool magazine(s); —    tool changer(s); —    workpiece handling mechanism(s); —    powered workpiece clamping mechanism(s); —    swarf/chip conveyor(s); —    power-operated door(s); —    moveable operator cabin(s); —    additional equipment for turning; —    additional equipment for grinding. This document deals with all significant hazards, hazardous situations and events relevant to this type of machinery which can occur during transportation, assembly and installation, setting, operation, cleaning and maintenance, troubleshooting, dismantling or disabling according to ISO 12100, when the machinery is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This document presumes accessibility to the machine from all directions and specifies access conditions to operator positions. It also applies to workpiece transfer devices including transport devices for loading/unloading when they form an integral part of the machine.

PDF Catalog

PDF Pages PDF Title
1 30467593
163 A-30424878
164 undefined
166 European foreword
Endorsement notice
169 Foreword
170 Introduction
171 1 Scope
172 2 Normative references
174 3 Terms and definitions
3.1 General terms
177 3.2 Groups of machines
178 3.3 Parts of machines
179 3.4 Mode of operations
181 3.5 Maximum permissible spindle speed and feed rate
4 List of significant hazards
4.1 General
4.2 Main hazard zones
182 4.3 Significant hazards and hazardous situations covered by this document
186 5 Safety requirements and/or protective/risk reduction measures
5.1 General requirements
5.1.1 General
5.1.2 Guards requirements
189 5.1.3 Requirement for gravity loaded axes
5.2 Specific requirements resulting from mechanical hazards
5.2.1 Protective measures for Group 1 machines
5.2.2 Protective measures for Group 2 machines
190 5.2.3 Protective measures for Group 3 and Group 4 machines
191 5.2.4 Mode of operation (MO)
198 5.2.5 Optional or additional equipment for machines
206 5.3 Specific requirements resulting from electrical hazards
207 5.4 Specific requirements resulting from noise hazards
5.5 Specific requirements resulting from radiation hazards
5.6 Specific requirements resulting from material or substance hazards
5.6.1 Combustible coolants
209 5.6.2 Minimum quantity lubrication (MQL)
5.6.3 Dry processing and combustible dust
5.6.4 Requirements for biological or microbiological hazards
210 5.7 Specific requirements resulting from neglect of ergonomic principles hazards
211 5.8 Specific requirements resulting from failure or disorder of the control system
5.8.1 General
5.8.2 Starting
212 5.8.3 Normal stop
5.8.4 Emergency stop
5.8.5 Manual reset function
213 5.8.6 Safety related parts of control system (SRP/CS)
214 5.8.7 Monitoring rotational speed limits and limits of linear and rotary movements
5.8.8 Requirements for electromagnetic compatibility of electrical equipment
215 5.9 Specific requirements resulting from failure of any power supply
5.10 Specific requirements resulting from errors of fitting hazards
5.11 Specific requirements resulting from ejected fluids or parts
5.11.1 General requirements
216 5.11.2 Ejection of parts — Guard strength
5.11.3 Power-operated workpiece and tool clamping
217 5.11.4 Additional requirements for Group 3 and Group 4 machines
5.12 Specific requirements resulting from loss of stability hazards
5.13 Requirements resulting from slips, trips, and fall of persons hazards
5.14 Requirements resulting from accessibility for maintenance or troubleshooting on high parts of the machine
5.15 Requirements for machinery with operator cabins and perimeter fencing
5.15.1 General
218 5.15.2 Overall concept for entering/leaving machinery
5.15.3 Requirements for moveable/adjustable operator cabins and operation platforms
221 5.15.4 Requirements for perimeter fencing
5.16 Requirements for teleservice
5.17 Verification of the safety requirements and/or protective measures
226 6 Information for use
6.1 General
6.2 Marking
6.2.1 General markings
227 6.2.2 Symbols of operating modes (MO) on machines
228 6.3 Instruction for use
6.3.1 General
230 6.3.2 Tooling
231 6.3.3 Workpiece clamping
6.3.4 Machine functions accessible from the NC panel
6.3.5 Restart
6.3.6 Noise
232 6.3.7 Residual risks to be addressed to the machinery user
233 6.3.8 Installations instructions of machinery
6.3.9 Cleaning instructions of machinery
6.3.10 Machinery with operator cabins and/or perimeter fencing
6.3.11 Machinery equipped with gravity loaded axes or slant axes
6.3.12 Machinery equipped with MO 3
234 6.3.13 Machinery that is telecontrol-ready
235 Annex A (normative) Impact test method for guards on machines
238 Annex B (informative) Equipment for impact test and examples of tested materials
240 Annex C (informative) Illustrative figures as examples of machines
249 Annex D (informative) Illustrative figures as examples of guards
256 Annex E (informative) Examples of the integration of exhaust and extinguishing systems when using combustible coolants or combustible dust
258 Annex F (informative) Provisions when using combustible coolants and combustible dust
261 Annex G (normative) Gravity-loaded axes
268 Annex H (informative) Examples: Concept for leaving/returning to a cabin (control station) at Group 3 and Group 4 machines
270 Annex I (informative) Typical demand rates of safety functions for calculations according to Table 3 and Annex J
275 Annex J (normative) Safety functions
322 Annex K (normative) Noise emission measurement
324 Bibliography
BS EN ISO 16090-1:2022 - TC
$280.87