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BSI PD IEC PAS 62257-10:2017:2019 Edition

$167.15

Recommendations for renewable energy and hybrid systems for rural electrification – Silicon solar module visual inspection guide

Published By Publication Date Number of Pages
BSI 2019 36
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This document is designed to be used as a guide to visually inspect front-contact poly-crystalline and mono-crystalline silicon solar photovoltaic (PV) modules for major defects (less common types of PV modules such as back-contact silicon cells or thin film technologies are not covered herein). The modules under consideration may be of any size or rated power, however some specific use-cases for solar modules may have different requirements and therefore adaption of this document is application and institution dependent (ex. labelling may not be present for a solar module sold as part of a small off-grid lighting kit). This document is meant to supplement and support rather than replace international testing standards (for example IEC 61215 or UL 1703 [1], [2]). A lack of visually observable defects is necessary but not sufficient to determine if a module would pass IEC 61215 testing.

Several applications could be envisioned for this document, including use by:

  • border agents to inspect product shipments at ports of entry to a country. Standardized rejection criteria could be used as grounds for barring defective products for import in conjunction with an adopted IEC standard such as IEC 61215;

  • standards agencies or regulatory authorities in search and seizure efforts. A tool that can be used onsite to determine if defective or fraudulent products are found for sale in markets;

  • retailers/distributors to ensure they are receiving acceptable quality products from manufacturers;

  • installers/technicians when selecting product from retailers or distributors for customers;

  • educators as a teaching tool for students of solar energy, for example when training technicians;

  • inspectors of already installed solar products to catalogue defects and attempt to trouble-shoot failures.

However, as this guide deals primarily with new modules, alternative tools are recommended for this task (see for example [3]).

PDF Catalog

PDF Pages PDF Title
2 undefined
4 CONTENTS
6 FOREWORD
8 INTRODUCTION
9 1 Scope
2 Normative references
10 3 Terms, definitions, symbols and abbreviated terms
3.1 Clarification of terminology
3.2 Clarification of severity rating
11 4 Recommendations
4.1 General
4.2 Inspection procedure
12 4.3 Accept / reject criteria
13 Annex A (normative) Checklists
15 Annex B (normative) Catalogue of defects: new modules
B.1 Label
B.1.1 Missing
B.1.2 Poorly attached
16 B.1.3 Information is missing
B.1.4 Incorrect spelling
17 B.2 Backsheet
B.2.1 Delamination
18 B.3 Junction box
B.3.1 Faulty electrical connection
B.3.2 Cracks/breaks/gaps in housing
19 B.3.3 Sealant failure
B.3.4 Electrical polarity not indicated
20 B.4 Wiring
B.4.1 Wire(s) missing or insecurely attached
B.4.2 Too short and/or too thin
21 B.5 Frame
B.5.1 Damaged
B.5.2 Adhesive/Sealant failure
22 B.6 Front glass
B.6.1 Cracking
B.6.2 Scratches
23 B.7 Encapsulation
B.7.1 Delamination
24 B.8 Cells
B.8.1 Fake
B.8.2 Dummy pieces disguising missing material
25 B.8.3 Cracks
B.8.4 Partially covered
26 B.8.5 Scratches
B.8.6 Differently sized
B.8.7 Edge chips
27 B.8.8 All cells very shiny
28 B.9 Cell metallization
B.9.1 Fingers not connected to busbar
B.9.2 Not the same pattern on all cells
29 B.9.3 Fingers off of edge of corner of cells
B.10 Cell interconnection
B.10.1 Interconnection is discontinuous
30 B.10.2 Cells connected in parallel (counterfeit)
B.10.3 Poorly aligned and/or soldered
B.10.4 Cells connected in parallel (real cells)
31 Annex C (normative) Catalogue of defects: used modules
C.2 Backsheet
C.2.1. Burn marks
C.2.2. Discolouration
32 C.4 Wiring
C.4.1 Cracks or exposed metal
C.7 Encapsulation
C.7.2 Discolouration
33 C.8. Cells
C.8.9 “Snail trails”
C.8.10 Shiny locally/significantly varying colour
34 Bibliography
BSI PD IEC PAS 62257-10:2017
$167.15