BSI 16/30337130 DC:2016 Edition
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BS EN 60076-57-15. Power transformers. Part 57-15. Standard requirements, terminology, and test code for step-voltage regulators
Published By | Publication Date | Number of Pages |
BSI | 2016 | 131 |
PDF Catalog
PDF Pages | PDF Title |
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10 | 1 Scope 2 Normative references |
11 | 3 Terms and definitions 3.4 |
12 | 3.10 intrinsic polarity 3.11 line-drop compensation 3.12 liquid |
16 | 4 Service conditions 4.1 Usual service conditions 4.1.1 General 4.1.2 Temperature 4.1.2.1 Cooling air temperature limit 4.1.2.2 Liquid temperature limit 4.1.2.3 Cooling water temperature limit 4.1.3 Altitude 4.1.4 Supply voltage 4.1.5 Load current 4.1.6 Outdoor operation 4.1.7 Tank or enclosure finish 4.2 Loading at other than rated conditions |
17 | 4.3 Unusual service conditions 4.3.1 Unusual temperature and altitude conditions 4.3.2 Insulation at high altitude 4.3.2.1 Insulation level 4.3.2.2 Bushings |
18 | 4.3.3 Other unusual service conditions 4.3.3.1 Control 5 Rating Data 5.1 Cooling classes of voltage regulators 5.1.1 Liquid-immersed (fire point ( 300 C) air-cooled 5.1.2 Liquid-immersed (fire point > 300 C) air-cooled |
19 | 5.1.3 Liquid-immersed (fire point ( 300 C) water-cooled 5.1.4 Liquid-immersed (fire point > 300 C) water-cooled 5.2 Ratings 5.2.1 Terms in which rating is expressed |
20 | 5.2.2 Preferred ratings |
25 | 5.2.3 Supplementary voltage ratings |
26 | 5.3 Supplementary continuous-current ratings 5.3.1 Preferred optional forced-air ratings 5.4 Taps |
27 | 5.5 Voltage supply ratios 5.6 Insulation levels |
28 | 5.7 Losses 5.7.1 Total loss 5.7.2 Tolerance for losses 5.7.3 Determination of losses and excitation current |
29 | 5.8 Short-circuit requirements 5.8.1 General |
30 | 5.8.2 Mechanical capability demonstration 5.8.3 Thermal capability of voltage regulators for short-circuit conditions 5.9 Sound levels for liquid-immersed voltage regulators 5.10 Tests 5.10.1 Routine tests |
31 | 5.10.2 Design tests 5.10.2.1 Temperature-rise test 5.10.2.2 Lightning impulse test 5.10.2.3 Short-circuit test |
32 | 5.10.2.4 Sound level test 5.10.2.5 Enclosure integrity test 6 Construction 6.1 Bushings |
33 | 6.2 External dielectric clearances 6.3 Terminal markings 6.3.1 Terminal markings for step-voltage regulators |
34 | 6.4 Diagram of connections 6.5 Nameplates |
35 | 6.6 Tank construction 6.6.1 Pressure-relief valve 6.6.2 Cover assembly |
36 | 6.6.3 Sudden pressure relay 6.6.4 Lifting lugs 6.6.5 Support lugs |
38 | 6.6.6 Moving facilities 6.6.7 Tank grounding provisions 6.6.7.1 Maximum continuous rating less than 300 A 6.6.7.2 Maximum continuous rating 300 A or greater 6.7 Components and accessories 6.7.1 Components for full automatic control and operation |
39 | 6.7.2 Accessories for single-phase step-voltage regulators 6.7.3 Accessories for three-phase step-voltage regulators 7 Other requirements |
40 | 7.1 Other supplementary continuous-current ratings 7.2 Other components and accessories 7.2.1 For single- and three-phase voltage regulators 7.2.2 In addition for three-phase voltage regulators a) Hand operation crank for on-load tap-changer b) On-load tap-changer in compartment separate from the core and coil |
41 | 8 Test code 8.1 Resistance measurements 8.1.1 Determination of cold temperature 8.1.1.1 General 8.1.1.2 Voltage regulator windings immersed in insulating liquid |
42 | 8.1.1.3 Voltage regulator windings out of insulating liquid 8.1.2 Conversion of resistance measurements 8.1.3 Resistance measurement methods 8.1.3.1 Voltmeter-ammeter method |
43 | 8.1.3.2 Bridge method 8.2 Polarity test 8.2.1 Polarity by inductive kick |
44 | 8.2.2 Polarity by ratio meter 8.3 Ratio tests 8.3.1 General 8.3.1.1 Taps 8.3.1.2 Voltage and frequency 8.3.1.3 Three-phase voltage regulators 8.3.2 Tolerance for ratio |
45 | 8.3.3 Ratio test methods 8.3.3.1 Voltmeter method 8.3.3.2 Comparison method |
46 | 8.3.3.3 Ratio meter 8.4 No-load loss and excitation current 8.4.1 General |
47 | 8.4.2 No-load loss test 8.4.2.1 Connection diagrams |
48 | 8.4.2.2 Energized windings 8.4.2.3 Voltage and frequency 8.4.3 Waveform correction of no-load loss |
49 | 8.4.4 Test methods for three-phase voltage regulators 8.4.5 Determination of excitation (no-load) current |
50 | 8.4.6 Measurements 8.4.7 Correction of loss measurement due to metering phase-angle errors |
51 | 8.5 Load loss and impedance voltage 8.5.1 General |
52 | 8.5.2 Factors affecting the values of load loss and impedance voltage 8.5.2.1 Design 8.5.2.2 Process 8.5.2.3 Temperature 8.5.3 Tests for measuring load loss and impedance voltage 8.5.3.1 Preparation |
53 | 8.5.3.2 Load loss and impedance test of a single-phase voltage regulator |
54 | 8.5.3.3 Impedance test of a three-phase voltage regulator 8.5.3.3.1 Measurement connections 8.5.4 Calculation of load loss and impedance voltage from test data |
55 | 8.5.4.1 Temperature correction of load loss 8.5.4.2 Impedance voltage |
56 | 8.5.4.2.1 Tolerance for impedance |
57 | 8.6 Dielectric tests 8.6.1 General 8.6.1.1 Factory dielectric tests 8.6.1.2 Test requirements 8.6.1.3 Measurement of test voltages 8.6.1.4 Dielectric tests in the field 8.6.1.5 Factory dielectric tests and conditions 8.6.1.5.1 Test sequence 8.6.1.5.2 Temperature 8.6.1.5.3 Assembly 8.6.2 Design lightning impulse test procedures 8.6.2.1 General |
58 | 8.6.2.1.1 Reduced full-wave test 8.6.2.1.2 Full-wave test |
59 | 8.6.2.1.3 Chopped-wave test 8.6.2.1.4 Wave polarity 8.6.2.1.5 Impulse oscillograms |
60 | 8.6.2.2 Connections and tap positions for impulse tests of line terminals 8.6.2.2.1 Terminals not being tested 8.6.2.2.2 Protective devices as an integral part of the voltage regulator |
61 | 8.6.2.2.3 Current transformer grounding 8.6.2.2.4 Core and tank grounding 8.6.2.2.5 Grounding of voltage transformers and utility windings 8.6.2.3 Impulse tests on voltage regulator neutrals |
62 | 8.6.2.4 Detection of failure during impulse test 8.6.2.4.1 Ground current oscillograms 8.6.2.4.2 Other methods of failure detection 8.6.3 Routine lightning impulse test procedures 8.6.3.1 Connections and tap positions for impulse tests of line terminals 8.6.3.2 Procedure |
63 | 8.6.3.2.1 Method 1 8.6.3.2.2 Method 2 8.6.3.2.3 Failure Detection 8.6.3.3 Terminals not being tested |
64 | 8.6.4 Low-frequency tests 8.6.5 Applied-voltage tests 8.6.5.1 Duration, frequency, and connections 8.6.5.2 Tap connections 8.6.5.3 Relief gap 8.6.5.4 Application of test voltage 8.6.5.5 Failure detection 8.6.6 Induced-voltage tests 8.6.6.1 Test value and duration 8.6.6.2 Tap connection 8.6.6.3 Test frequency |
65 | 8.6.6.4 Application of voltage 8.6.6.5 Need for additional induced-voltage test 8.6.6.6 Grounded windings 8.6.6.7 Single-phase testing of three-phase voltage regulators 8.6.6.8 Failure detection 8.6.7 Insulation power factor tests 8.6.7.1 Preparation for tests |
66 | 8.6.7.2 Tap connection 8.6.7.3 Instrumentation 8.6.7.4 Voltage to be applied 8.6.7.5 Procedure 8.6.8 Insulation resistance tests |
67 | 8.6.8.1 Preparation for tests 8.6.8.2 Tap connection 8.6.8.3 Instrumentation 8.6.8.4 Voltage to be applied 8.6.8.5 Procedure 8.7 Temperature-rise tests |
68 | 8.7.1 Test methods 1) The loading back (opposition) method, in which rated voltage and current are induced in the voltage regulator under test 2) The short-circuit method, in which the appropriate total loss is produced by the effect of short-circuit current. 8.7.1.1 Actual loading 8.7.1.2 Simulated loading 8.7.1.2.1 Loading back method |
70 | 8.7.1.2.2 Short-circuit method |
71 | 8.7.2 Resistance measurements 8.7.2.1 Cold-resistance measurements 8.7.2.2 Hot-resistance measurements 8.7.3 Temperature measurements 8.7.3.1 Ambient temperature measurement 8.7.3.1.1 Air-cooled voltage regulators |
72 | 8.7.3.1.2 Water-cooled voltage regulators 8.7.3.2 Liquid temperature-rise determination |
73 | 8.7.3.3 Average winding temperature-rise determination |
74 | 8.7.3.4 Other temperature measurements 8.7.4 Correction of temperature-rise test results 8.7.4.1 Correction for differences between winding rated current and test current |
75 | 8.7.4.2 Correction of liquid temperature-rise for differences in required total loss and actual loss 8.7.4.3 Correction of liquid temperature-rise for differences in altitude |
76 | 8.8 Short-circuit test 8.8.1 General 8.8.2 Test connections 8.8.2.1 Fault location 8.8.2.2 Fault type 8.8.2.3 Tap connection for test 8.8.3 Test requirements 8.8.3.1 Symmetrical current requirements 8.8.3.2 Asymmetrical current requirements |
77 | 8.8.3.3 Number of tests 8.8.3.4 Duration of tests 8.8.4 Test procedure 8.8.4.1 Fault application 8.8.4.2 Calibration tests 8.8.4.3 Terminal voltage limits 8.8.4.4 Temperature limits 8.8.4.5 Current measurements |
78 | 8.8.4.6 Tolerances on required currents 8.8.4.7 On-load tap-changer operation 8.8.5 Proof of satisfactory performance 8.8.5.1 Visual Inspection 8.8.5.2 Dielectric tests 8.8.5.3 Wave shape of terminal voltage and current 8.8.5.4 Leakage impedance |
79 | 8.8.5.5 Excitation current 8.8.5.6 Other diagnostic measurements 8.9 Determination of sound level 8.9.1 General 8.9.1.1 Introduction |
80 | 8.9.1.2 Applicability 8.9.2 Instrumentation 8.9.2.1 Sound level meter 8.9.2.2 Wind screen 8.9.2.3 Calibration 8.9.3 Test conditions 8.9.3.1 Test environment 8.9.3.2 Voltage regulator location 8.9.3.3 Determination of total sound level of a voltage regulator 8.9.3.3.1 No-load (excitation) sound level |
81 | 8.9.3.3.2 Load current sound level 8.9.4 Microphone positions 8.9.4.1 Reference sound-producing surface |
82 | 8.9.4.2 First measurement position 8.9.4.3 Number of microphone locations 8.9.4.4 Height of microphone locations 8.9.5 Sound level measurements |
83 | 8.9.5.1 A-weighted sound pressure level measurements 8.9.5.2 Sound pressure level measurements using the sound pressure method 8.9.5.2.1 Measuring ambient sound pressure level 8.9.5.2.2 Correction for ambient sound |
84 | 8.9.5.2.3 Wall sound reflection correction “K” |
85 | 8.9.5.2.4 Near-field correction 8.9.5.3 Sound pressure level measurements using the sound intensity method 8.9.5.3.1 Environmental correction |
86 | 8.9.6 Determination of sound level of a voltage regulator 8.9.6.1 Average sound pressure level (Lp) 8.9.6.2 Determination of total sound pressure level of a voltage regulator 8.9.6.2.1 Addition of no-load (excitation) and load current sound levels 8.9.6.2.2 Determination of total sound pressure level of a voltage regulator at different loading conditions |
87 | 8.9.6.3 Sound power level calculation(Lw) 8.9.7 Presentation of results |
89 | 8.10 Enclosure integrity test 8.10.1 Enclosure integrity 8.10.1.1 Static pressure 8.10.1.2 Dynamic pressure 8.10.2 Design test for fault current capability of voltage regulators. 8.10.2.1 Objective |
90 | 8.10.2.2 General requirements 8.10.2.3 Test duty—An arcing fault inside voltage regulator 8.10.2.3.1 First test 8.10.2.3.2 Second test 8.10.2.4 Test results |
91 | 8.11 Calculated data 8.11.1 Reference temperature 8.11.2 Loss and excitation current 8.11.2.1 Determination of no-load loss and exciting current 8.11.2.2 Load loss 8.11.2.3 Total loss 8.11.3 Efficiency 8.11.4 Calculation of winding temperature during a short-circuit |
93 | 8.11.5 Certified test data |
94 | 9 On-load tap-changer 9.1 General 9.2 Routine tests 9.2.1 On-load tap-changer tests 9.2.2 Mechanical tests |
95 | 9.2.3 Auxiliary circuits insulation test 9.3 Design tests 9.3.1 Temperature-rise of contacts test 9.3.2 Switching tests |
96 | 9.3.2.1 Service duty test 9.3.2.2 Breaking capacity tests |
97 | 9.3.3 Short-circuit test 9.3.4 Reactor test |
98 | 9.3.5 Mechanical test 9.3.6 Dielectric tests 9.3.6.1 General 9.3.6.2 Nature of tests 9.3.6.3 Test voltages |
99 | 9.3.6.4 Application of test voltages 9.3.6.5 Full wave lightning impulse test 9.3.6.6 Chopped wave lightning impulse test 9.3.6.7 Applied voltage test 10 Control Systems 10.1 General 10.2 Control device construction 10.2.1 Setpoint adjustment ranges 10.2.2 Components and accessories |
100 | 10.3 Universal interface (when specified) 10.3.1 Connection between control enclosure and apparatus liquid-immersed container 10.3.2 Universal interface connectors |
103 | 10.4 Control system requirements 10.4.1 Accuracy 10.4.1.1 Sensing apparatus 10.4.1.1.1 Voltage source |
104 | 10.4.1.1.2 Current source 10.4.1.2 Control device 10.4.1.2.1 Errors 10.4.1.2.2 Factors for accuracy determination of control device 10.5 Tests 10.5.1 Design tests 10.5.1.1 Accuracy 10.5.1.1.1 Procedure for determination of accuracy of control device 10.5.1.1.2 Test for errors in voltage device |
105 | 10.5.1.2 Set point marks 10.5.1.2.1 Voltage level marking deviation 10.5.1.2.2 Bandwidth marking deviation 10.5.1.2.3 Compensator marking deviation 10.5.1.2.4 Time delay set marking deviation 10.5.1.3 Environmental tests per IEC 60255-1 10.5.1.3.1 Temperature |
106 | 10.5.1.3.2 Humidity 10.5.1.3.3 Vibration 10.5.1.4 Insulation coordination tests 10.5.1.5 Electromagnetic compatibility (EMC) tests 10.5.1.5.1 Electrostatic discharge immunity 10.5.1.5.2 Radiated interference immunity 10.5.1.5.3 Surge withstand capability 10.5.1.5.4 Surge immunity 10.5.1.5.5 Conducted interference immunity 10.5.1.5.6 Voltage dips and interruptions immunity 10.5.1.6 On-load tap-changer compatibility design test 10.5.1.6.1 Test procedure set up |
107 | 10.5.1.6.2 Manual operations test sequence, 512 taps total (16 cycles). 10.5.1.6.3 Automatic operations test sequence, 512 taps total (16 cycles). |
108 | 10.5.1.6.4 Test summary 10.5.1.7 Devices to be tested 10.5.2 Routine tests 10.5.2.1 Applied voltage 10.5.2.2 Operation |
109 | Annex A (informative) Unusual temperature and altitude conditions A.1 Unusual temperatures and altitude service conditions A.2 Effects of altitude on temperature-rise A.3 Operation at rated kVA A.4 Operation at less than rated kVA |
110 | Annex B (informative) Field dielectric tests B.1 Tests on bushings B.2 Dielectric tests in the field |
111 | Annex C (informative) Step-voltage regulator construction C.1 Type A C.2 Type B |
112 | C.3 Series transformer C.4 Reactor circuit |
113 | C.5 Equalizer winding |
115 | Annex D (informative) Bypass off Neutral |
118 | Annex E (informative) Overloading of step-voltage regulators |
122 | Annex F (informative) Power capacitor and distributed generation compatibility F.1 Power capacitor application issues F.1.1 Power circuit for consideration F.1.2 Voltage regulator incorporating line-drop compensation (LDC) in the control |
125 | F.1.3 Voltage regulator incorporating line current compensation (LCC) in the control F.2 Distributed generation application issues F.2.1 Control operation with power reversal recognition F.2.1.1 Ignore |
126 | F.2.1.2 Block F.2.1.3 Return to Neutral F.2.1.4 Distributed generation F.2.2 Power circuit for consideration |
127 | F.2.3 Distributed generator alternatives F.2.3.1 Induction generators F.2.3.2 Wind-Turbine generators F.2.3.3 Solar photo-voltaic F.2.4 P-Q summary F.2.5 Example system with distribution generation (DG) |
128 | F.2.6 Expanded example, distributed generation mode |
129 | F.2.7 Caveats F.2.8 Conclusions |
130 | Bibliography |