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BS EN 61511-3:2017 – TC:2020 Edition

$280.87

Tracked Changes. Functional safety. Safety instrumented systems for the process industry sector – Guidance for the determination of the required safety integrity levels

Published By Publication Date Number of Pages
BSI 2020 232
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IEC 61511-3:2016 is available as /2 which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition. IEC 61511-3:2016 applies when functional safety is achieved using one or more SIF for the protection of either personnel, the general public, or the environment; may be applied in non-safety applications such as asset protection; illustrates typical hazard and risk assessment methods that may be carried out to define the safety functional requirements and SIL of each SIF; illustrates techniques/measures available for determining the required SIL; provides a framework for establishing SIL but does not specify the SIL required for specific applications; does not give examples of determining the requirements for other methods of risk reduction. This second edition cancels and replaces the first edition published in 2003. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: Additional H&RA example(s) and quantitative analysis consideration annexes are provided.

PDF Catalog

PDF Pages PDF Title
126 National foreword
131 English
CONTENTS
136 FOREWORD
138 INTRODUCTION
140 Figures
Figure 1 โ€“ Overall framework of the IECโ‚ฌ61511 series
141 1 Scope
142 2 Normative references
3 Terms, definitions and abbreviations
Figure 2 โ€“ Typical protection layers and risk reduction means
143 Annexes
Annex A (informative) Risk and safety integrity โ€“ general guidance
A.1 General
A.2 Necessary risk reduction
A.3 Role of safety instrumented systems
145 A.4 Risk and safety integrity
Figure A.1 โ€“ Risk reduction: general concepts
146 A.5 Allocation of safety requirements
A.6 Hazardous event, hazardous situation and harmful event
Figure A.2 โ€“ Risk and safety integrity concepts
147 A.7 Safety integrity levels
A.8 Selection of the method for determining the required safety integrity level
Figure A.3 โ€“ Harmful event progression
148 Figure A.4 โ€“ Allocation of safety requirements to the non-SIS protection layers and other protection layers
149 Annex B (informative) Semi-quantitative method โ€“ event tree analysis
B.1 Overview
B.2 Compliance with IEC 61511-1:2016
B.3 Example
B.3.1 General
150 B.3.2 Process safety target
B.3.3 Hazard analysis
Figure B.1 โ€“ Pressurized vessel with existing safety systems
151 B.3.4 Semi-quantitative risk analysis technique
Tables
Table B.1 โ€“ HAZOP study results
152 B.3.5 Risk analysis of existing process
153 Figure B.2 โ€“ Fault tree for overpressure of the vessel
154 B.3.6 Events that do not meet the process safety target
Figure B.3 โ€“ Hazardous events with existing safety systems
155 B.3.7 Risk reduction using other protection layers
B.3.8 Risk reduction using a safety instrumented function
156 Figure B.4 โ€“ Hazardous events with SIL 2 safety instrumented function
157 Annex C (informative) The safety layer matrix method
C.1 Overview
Figure C.1 โ€“ Protection layers
158 C.2 Process safety target
C.3 Hazard analysis
159 C.4 Risk analysis technique
160 C.5 Safety layer matrix
Table C.1 โ€“ Frequency of hazardous event likelihood (without considering PLs)
Table C.2 โ€“ Criteria for rating the severity of impact of hazardous events
161 C.6 General procedure
Figure C.2 โ€“ Example of safety layer matrix
163 Annex D (informative) A semi-qualitative method: calibrated risk graph
D.1 Overview
D.2 Risk graph synthesis
164 D.3 Calibration
Table D.1 โ€“ Descriptions of process industry risk graph parameters
165 D.4 Membership and organization of the team undertaking the SIL assessment
166 D.5 Documentation of results of SIL determination
D.6 Example calibration based on typical criteria
167 Figure D.1 โ€“ Risk graph: general scheme
168 Table D.2 โ€“ Example calibration of the general purpose risk graph
169 D.7 Using risk graphs where the consequences are environmental damage
Table D.3 โ€“ General environmental consequences
170 D.8 Using risk graphs where the consequences are asset loss
D.9 Determining the integrity level of instrument protection function where the consequences of failure involve more than one type of loss
Figure D.2 โ€“ Risk graph: environmental loss
171 Annex E (informative) A qualitative method: risk graph
E.1 General
E.2 Typical implementation of instrumented functions
172 E.3 Risk graph synthesis
E.4 Risk graph implementation: personnel protection
173 Figure E.1 โ€“ VDI/VDE 2180 Risk graph โ€“ personnel protection and relationship to SILs
174 E.5 Relevant issues to be considered during application of risk graphs
Table E.1 โ€“ Data relating to risk graph (see Figure E.1)
176 Annex F (informative) Layer of protection analysis (LOPA)
F.1 Overview
177 F.2 Impact event
F.3 Severity level
Table F.1 โ€“ HAZOP developed data for LOPA
178 F.4 Initiating cause
Figure F.1 โ€“ Layer of protection analysis (LOPA) report
Table F.2 โ€“ Impact event severity levels
179 F.5 Initiation likelihood
F.6 Protection layers
Table F.3 โ€“ Initiation likelihood
180 F.7 Additional mitigation
F.8 Independent protection layers (IPL)
Table F.4 โ€“ Typical protection layers (prevention and mitigation) PFDavg
181 F.9 Intermediate event likelihood
F.10 SIF integrity level
F.11 Mitigated event likelihood
F.12 Total risk
182 F.13 Example
F.13.1 General
F.13.2 Impact event and severity level
F.13.3 Initiating cause
F.13.4 Initiating likelihood
F.13.5 General process design
F.13.6 BPCS
F.13.7 Alarms
183 F.13.8 Additional mitigation
F.13.9 Independent protection layer(s) (IPL)
F.13.10 Intermediate event likelihood
F.13.11 SIS
F.13.12 Next SIF
185 Annex G (informative) Layer of protection analysis using a risk matrix
G.1 Overview
Figure G.1 โ€“ Layer of protection graphic highlighting proactive and reactive IPL
187 G.2 Procedure
G.2.1 General
G.2.2 Step 1: General Information and node definition
Figure G.2 โ€“ Work process used for Annex G
188 G.2.3 Step 2: Describe hazardous event
Figure G.3 โ€“ Example process node boundary for selected scenario
Table G.1 โ€“ Selected scenario from HAZOP worksheet
190 Table G.2 โ€“ Selected scenario from LOPA worksheet
191 G.2.4 Step 3: Evaluate initiating event frequency
192 G.2.5 Step 4: Determine hazardous event consequence severity and risk reduction factor
Table G.3 โ€“ Example initiating causes and associated frequency
193 G.2.6 Step 5: Identify independent protection layers and risk reduction factor
Table G.4 โ€“ Consequence severity decision table
Table G.5 โ€“ Risk reduction factor matrix
194 G.2.7 Step 6: Identify consequence mitigation systems and risk reduction factor
195 G.2.8 Step 7: Determine CMS risk gap
Table G.6 โ€“ Examples of independent protection layers (IPL) with associated risk reduction factors (RRF) and probability of failure on demand (PFD)
Table G.7 โ€“ Examples of consequence mitigation system (CMS) with associated risk reduction factors (RRF) and probability of failure on demand (PFD)
196 Figure G.4 โ€“ Acceptable secondary consequence risk
Figure G.5 โ€“ Unacceptable secondary consequence risk
197 Table G.8 โ€“ Step 7 LOPA worksheet (1 of 2)
198 G.2.9 Step 8: Determine scenario risk gap
G.2.10 Step 9: Make recommendations when needed
Figure G.6 โ€“ Managed secondary consequence risk
199 Table G.9 โ€“ Step 8 LOPA worksheet (1 of 2)
200 Annex H (informative) A qualitative approach for risk estimation & safety integrity level (SIL) assignment
H.1 Overview
201 Figure H.1 โ€“ Workflow of SIL assignment process
202 H.2 Risk estimation and SIL assignment
H.2.1 General
H.2.2 Hazard identification/indication
H.2.3 Risk estimation
Table H.1 โ€“ List of SIFs and hazardous events to be assessed
203 H.2.4 Consequence parameter selection (C) (Table H.2)
Figure H.2 โ€“ Parameters used in risk estimation
Table H.2 โ€“ Consequence parameter/severity level
204 H.2.5 Probability of occurrence of that harm
Table H.3 โ€“ Occupancy parameter/Exposure probability (F)
205 Table H.4 โ€“ Avoidance parameter/avoidance probability
206 H.2.6 Estimating probability of harm
H.2.7 SIL assignment
Table H.5 โ€“ Demand rate parameter (W)
207 Table H.6 โ€“ Risk graph matrix (SIL assignment form for safety instrumented functions)
Table H.7 โ€“ Example of consequence categories
209 Annex I (informative) Designing & calibrating a risk graph
I.1 Overview
I.2 Steps involved in risk graph design and calibration
I.3 Risk graph development
210 I.4 The risk graph parameters
I.4.1 Choosing parameters
I.4.2 Number of parameters
I.4.3 Parameter value
I.4.4 Parameter definition
Figure I.1 โ€“ Risk graph parameters to consider
211 I.4.5 Risk graph
I.4.6 Tolerable event frequencies (Tef) for each consequence
Figure I.2 โ€“ Illustration of a risk graph with parameters from Figure I.1
212 I.4.7 Calibration
213 I.4.8 Completion of the risk graph
214 Annex J (informative) Multiple safety systems
J.1 Overview
J.2 Notion of systemic dependencies
Figure J.1 โ€“ Conventional calculations
215 Figure J.2 โ€“ Accurate calculations
217 J.3 Semi-quantitative approaches
Figure J.3 โ€“ Redundant SIS
218 J.4 Boolean approaches
Figure J.4 โ€“ Corrective coefficients for hazardous event frequency calculations when the proof tests are performed at the same time
Figure J.5 โ€“ Expansion of the simple example
219 Figure J.6 โ€“ Fault tree modelling of the multi SIS presented in Figure J.5
220 Figure J.7 โ€“ Modelling CCF between SIS1 and SIS2
Figure J.8 โ€“ Effect of tests staggering
221 J.5 State-transition approach
Figure J.9 โ€“ Effect of partial stroking
222 Figure J.10 โ€“ Modelling of repair resource mobilisation
223 Figure J.11 โ€“ Example of output from Monte Carlo simulation
224 Figure J.12 โ€“ Impact of repairs due to shared repair resources
225 Annex K (informative) As low as reasonably practicable (ALARP) and tolerable risk concepts
K.1 General
K.2 ALARP model
K.2.1 Overview
226 K.2.2 Tolerable risk target
Figure K.1 โ€“ Tolerable risk and ALARP
227 Table K.1 โ€“ Example of risk classification of incidents
Table K.2 โ€“ Interpretation of risk classes
228 Bibliography
BS EN 61511-3:2017 - TC
$280.87