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BSI 17/30334205 DC:2017 Edition

$13.70

BS EN 13979-1. Railway applications. Wheelsets and bogies. Monobloc wheels. Design assessment procedure. Part 1. Forged and rolled wheels

Published By Publication Date Number of Pages
BSI 2017 62
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PDF Pages PDF Title
1 30334205
3 41_e_stf
9 1 Scope
2 Normative references
3 Terms and definitions
10 4 Parameters for the definition of the application covered
4.1 General
4.2 Parameters for geometrical interchangeability
4.2.1 General
4.2.2 Functional requirements
4.2.3 Assembly requirements
4.2.4 Maintenance requirements
11 4.3 Parameters for thermomechanical assessment of tread-braked wheels
4.3.1 Drag braking
4.3.1.1 General
4.3.1.2 Freight rolling stock
4.3.1.3 Other types of rolling stock (powered and passenger)
4.3.2 Dragging brake incident
4.3.2.1 General
4.3.2.2 Freight rolling stock
4.3.2.3 Other types of rolling stock (powered and passenger)
4.4 Parameters for mechanical assessment
12 4.5 Parameters for acoustic assessment
5 Description of the wheel to be assessed
6 Assessment of the geometrical interchangeability
7 Assessment of the thermomechanical behaviour
7.1 General procedure
13 7.2 First stage – Braking bench test
7.2.1 Test procedure
7.2.2 Decision criteria
14 7.3 Second stage – Wheel fracture bench test
7.3.1 General
7.3.2 Test procedure
7.3.3 Decision criterion
7.4 Third stage – Field braking test
7.4.1 General
7.4.2 Test procedure
7.4.3 Decision criteria
15 8 Assessment of the mechanical behaviour
8.1 General procedure
8.2 First stage – Calculation
8.2.1 Applied forces
8.2.1.1 Exceptional loading
8.2.1.2 Fatigue load cases
17 8.2.2 Calculation procedure
8.2.2.1 General
8.2.2.2 Under exceptional loading
8.2.2.3 Under fatigue load cases
18 8.2.3 Decision criteria
8.2.3.1 Under exceptional loading
8.2.3.2 Under fatigue load cases
8.3 Second stage – Bench test
8.3.1 General
8.3.2 Definition of bench loading and of the test procedure
8.3.3 Decision criteria
19 9 Assessment of the acoustic behaviour
10 Technical approval documents
20 Annex A (informative)Drag braking values for vehicles
A.1 Freight wagons
A.2 Other types of rolling stock
21 Annex B (normative)Assessment of the thermomechanical behaviour
B.1 Assessment flow chart
22 B.2 Braking bench test procedure
B.2.1 Principle of the test
B.2.2 Definition of braking
B.2.3 Method of measuring the decision criteria
B.2.3.1 Measurement of lateral displacements
23 B.2.3.2 Measurement of residual stresses
B.2.4 Tests and measurements
B.2.4.1 Measurements before tests
B.2.4.2 Braking tests
24 B.2.4.3 Measurements after the braking cycles
B.2.5 Anomalies
B.3 Wheel fracture bench test procedure
B.3.1 Principle of the test
B.3.2 Definition of drag braking
25 B.3.3 Pre-cracking of the rim
B.3.4 Tests and measurements
B.3.4.1 Pre-cracking of the rim
B.3.4.2 Fracture of the wheel
26 B.3.5 Anomalies
B.4 Field braking test procedure
B.4.1 Principle of the test
B.4.2 Definition of braking
27 B.4.3 Method of measurement of the decision criteria
B.4.3.1 Measurement of lateral displacements
B.4.3.2 Measurement of residual stresses
B.4.4 Standard test run
B.4.4.1 Vehicle parameters
B.4.4.2 Other parameters
B.4.4.3 Meteorological conditions
28 B.4.4.4 Track parameters
B.4.5 Tests and measurements
B.4.5.1 Measurements before the test
B.4.5.2 Braking tests
B.4.5.3 Measurements after the braking cycles
29 B.4.6 Anomalies
30 Annex C (normative)Wheel profile diameter definition
C.1 General
31 C.2 Diameter after last reprofiling
32 Annex D (normative)Assessment of mechanical behaviour
D.1 Assessment flow chart
33 D.2 Calculation procedure under exceptional load case
D.2.1 Principle
34 D.2.2 Loading
D.3 Calculation procedure under fatigue load cases
D.3.1 Principle
D.3.2 Loading
D.3.3 Calculation method
36 Annex E (informative)Fatigue load cases for narrow gauge track (metric or close to a metre)
37 Annex F (informative)Fatigue load cases for tilting trains
38 Annex G (normative)Mechanical behaviour – Finite element code assessment
39 Annex H (informative)Mechanical behaviour – Bench loading and test procedure
H.1 Principle of bench loading and test procedure
H.2 Definition of loading
H.2.1 General
40 H.2.2 Measurement of the stresses during field tests
H.3 Fatigue bench test
H.3.1 Method 1 – Random fatigue test
H.3.1.1 Loading matrix
H.3.1.2 Monitoring of the test bench
41 H.3.1.3 Random fatigue test
H.3.1.4 End of test criterion
H.3.2 Method 2 – Single-stage fatigue test
H.3.2.1 Load matrix and spectrum
H.3.2.2 Equivalent stress
H.3.2.3 Single-stage fatigue test
42 H.3.2.4 Acceptance criterion
H.3.3 Examples of benches
43 Annex I (informative)Assessment of the acoustic behaviour
I.1 General description
I.2 Assessment procedure
I.3 Assessment criteria
44 I.4 Decision criteria
I.5 Assessment flow chart
45 I.6 Calculation procedure
I.6.1 Preliminary comment
46 I.6.2 Calculation of the wheel modal basis
I.6.3 Definition of the reference speeds
I.6.4 Definition of the reference combined wheel-rail roughness
47 I.6.5 Definition of the reference track model
48 I.6.6 Definition of the calculation parameters
49 I.6.7 Sound power calculation
I.6.8 Insertion of the weighting spectrum in the sound power
50 I.6.9 Calculations of the assessment criteria
I.6.10 Optional calculations
I.7 Field measurement procedure
I.7.1 General
51 I.7.2 Environmental conditions
I.7.3 Track conditions
I.7.4 Train conditions
I.7.4.1 Wheel tread conditions
I.7.4.2 Train composition
52 I.7.5 Measurement positions
53 I.7.6 Measurement quantities
I.7.7 Test procedure
I.7.7.1 Roughness measurements
54 I.7.7.2 Trackside measurements
I.7.8 Data processing
I.7.8.1 General
I.7.8.2 Calculation of the combined roughness
I.7.8.3 Calculation of a noise quantity representative of the sound power
I.7.8.4 Correction of noise levels normalized to a reference combined roughness
55 I.7.8.5 Calculation of the acceptance criteria
56 Annex J (informative)Ultrasonic method for determining the residual stresses in the rim(non-destructive method)
J.1 Procedure
J.2 Measuring accuracy
57 J.3 Calibration
J.4 Verification of measurement parameters
58 Annex ZA (informative)Relationship between this European Standard and the essential requirements of Directive 2008/57/EC
BSI 17/30334205 DC
$13.70