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BS 6622:1999:2002 Edition

$198.66

Specification for cables with extruded cross-linked polyethylene or ethylene propylene rubber insulation for rated voltages from 3.8/6.6 kV up to 19/33 kV

Published By Publication Date Number of Pages
BSI 2002 56
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Specifies requirements for construction and testing of cables with thermosetting insulation for rated voltages from 3.8/6.6 (7.2) kV up to 19/33 (36) kV, for use in fixed industrial installations and buildings.

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PDF Pages PDF Title
1 BRITISH STANDARD
2 Committees responsible for this British�Standard
3 Contents
7 1 Scope
2 Normative references
8 3 Definitions
rated voltage
rated voltage
rated voltage
maximum voltage
cross�linked polyethylene (XLPE)
cross�linked ethylene propylene rubber (EPR)
thermoplastic polyvinyl chloride compound (PVC)
medium density polyethylene (MDPE)
type of compound
9 nominal value
approximate value
routine tests
sample tests
type tests
tests after installation
4 Voltage designation
5 Conductors
5.1 General
5.2 Circular conductors
5.3 Shaped conductors
10 Dimensions of shaped solid aluminium conductors
6 Conductor screen
7 Insulation
8 Insulation screen
8.1 General
8.2 Extruded semi�conducting layer
8.3 Metallic layer
11 9 Laying�up
9.1 General
9.2 Cables with a metallic screen on each core
9.3 Cables with a collective metallic screen
10 Armour
10.1 Separation layer
10.2 Metal layer
12 11 Oversheath
11.1 General
11.2 Thickness for unarmoured cables
11.3 Thickness for armoured cables
11.4 Semi�conducting layer
12 Marking
12.1 Marking of oversheath
13 12.2 Identification of year of manufacture
12.3 The mark of an approval organization
12.4 Additional marking
13 Sealing and drumming
14 Dimensions
15 Single�core cables�3.8/6.6�(7.2)�kV
16 Three�core cables 3.8/6.6�(7.2)�kV
17 Single�core cables�6.35/11�(12)�kV
18 Three�core cables�6.35/11�(12)�kV
19 Single�core cables�8.7/15�(17.5)�kV
20 Three�core cables�8.7/15�(17.5)�kV
21 Single�core cables�12.7/22�(24)�kV
22 Three�core cables�12.7/22�(22)�kV
23 Single core cables 19/33 (36) kV
24 Three�core cables�19/33�(36)�kV
15 Schedule of tests
Schedule of tests
25 16 Test conditions
16.1 Ambient temperature
16.2 Tolerances on temperature values
26 Tolerances on temperature values
16.3 Frequency and waveform of power�frequency test voltages
17 Routine tests
17.1 General
17.2 Spark test on oversheath
17.3 Conductor resistance
17.4 Copper wire screen resistance
D.C. resistance of copper wire screen
17.5 Partial discharge
27 Voltage for partial discharge test
17.6 Voltage test on complete cable
Voltage for test on complete cable
17.7 Cable markings
17.8 D.C. voltage test on oversheath
18 Sample tests
18.1 General
18.2 Frequency of sample tests
28 Number of sample tests
18.3 Repetition of tests
18.4 Conductor material and construction
18.5 Conductor screen
18.6 Hot set test of insulation
Hot set test conditions and requirements
18.7 Colour of insulation
18.8 Thickness of insulation
18.9 Insulation screen
29 18.10 Metallic layer
18.11 Laid�up cores
18.12 Separation layer
18.13 Wire armour
18.14 Strip armour
18.15 Oversheath thickness of unarmoured cables
18.16 Oversheath thickness of armoured cables
18.17 Four�hour voltage test
30 Four�hour voltage test
19 Type tests�— Materials
19.1 General
19.2 Corner radii of shaped solid conductors
19.3 Conductor screen resistivity
19.4 Insulation material
31 Cross�linked polyethylene (XLPE) and ethylene propylene rubber compound (EPR) insulation
19.5 Insulation screen resistivity
19.6 Insulation screen cold strippability
32 19.7 Separation layer material
19.8 Mass of zinc coating of galvanized steel wires
Mass of zinc coating
19.9 Wrapping test for galvanized steel wires
33 19.10 Tensile test for aluminium wires and strips
19.11 Oversheath material
19.12 Compatibility test
Compatibility requirements
34 19.13 Test under fire conditions
20 Type tests�— Electrical
20.1 General
20.2 Partial discharge test
20.3 Bending test
20.4 Tan ¸ test in relation to voltage
Tan ¸ in relation to voltage
35 20.5 Tan ¸ test in relation to temperature
Tan ¸
20.6 Heating cycle test
20.7 Impulse voltage test
Voltage for impulse voltage test
20.8 Four�hour voltage test
36 20.9 Adherence of screens at short circuit temperature
37 (informative) Recommendations for the selection of cables
(informative) Recommendations for the selection of cables
General
Voltage ratings
Selection of cables for three�phase a.c. systems
38 Selection of metallic coverings
Metallic coverings�— earth fault capacity
Semi�conducting layer on the oversheath
39 Current carrying capacity
(informative) Information to be provided with the enquiry or order
(informative) Information to be provided with the enquiry or order
(informative) Recommendations for the installation of cables
(informative) Recommendations for the installation of cables
General
Minimum temperature during installation
Minimum installation radius
40 Bending radius during installation
Bending radius with cable adjacent to joints or terminations
Prevention of moisture ingress
Jointing
41 Compound filling
Earthing of armour and/or screen(s)
Tests after installation
Tests on cables
Voltage test after installation
42 Tests on oversheath
(informative) Guidance on the scope of type tests
(informative) Guidance on the scope of type tests
General
Invoking of type tests
Sequential electrical type tests
43 Compatibility test
Type tests on components
Evidence of type testing
44 (normative) Partial discharge test
(normative) Partial discharge test
Test equipment
High voltage supply transformer,
Voltmeter
Calibrator
Discharge�free capacitor and a terminating impedance or reflection suppressor (when required)
Partial discharge measuring device
Calibration
45 Procedure
(normative) Thickness measurements
(normative) Thickness measurements
Sampling
Procedure
46 (normative) Method of measuring resistivity of extruded semi�conducting conductor and insulation …
(normative) Method of measuring resistivity of extruded semi�conducting conductor and insulation …
Preparation of test pieces
General
Test pieces for cables with circular conductors
Test pieces for cables with shaped conductors
Procedure
47 Test piece and arrangement of electrodes for measurement of resistivity of conductor screen of ci…
48 Test piece and arrangement of electrodes for measurement of resistivity of insulation screen of c…
49 Arrangement of test piece, electrodes and insulating strips for measurement of resistivity of con…
50 Calculations
Conductor screen of circular core
Insulation screen of circular core
Conductor and insulation screen of shaped core
51 (normative) Impulse voltage test
(normative) Impulse voltage test
Test assembly
Procedure
52 (informative) Guide to use
(informative) Guide to use
Aim
Cable selection and design
The products described in this British Standard are intended to be used for the supply of electri…
These cables are intended for use at a nominal power frequency range of�49�Hz to�61�Hz.
There are several aspects which need to be taken into account relating to the capability of the c…
The possible effects of transient over�voltages should be recognized as they can be detrimental t…
Environmental/application
Reasonable protection against mechanical damage, appropriate to the choice of cable and the insta…
Cables specified in this British Standard may contain PVC, which when exposed to the effects of e…
Cables can be harmed by exposure to corrosive products or solvent substances, including petroleum…
Cables specified in this British Standard are not specifically designed for use for the following:
If the cables specified in this standard are exposed to localized heat, solar radiation or high t…
53 The standard sheathing components supplied on these cables do not provide protection against dama…
Loaded cables can have a surface temperature which requires protection to be provided against acc…
Installation
Precautions should be taken to avoid mechanical damage to the cables before and during installati…
Exceeding the manufacturer’s recommended maximum pulling tensions can result in damage to the cable.
If cables are to be installed in ducts, the correct size of duct should be used.
The type of jointing and filling compounds employed should be chemically compatible with the cabl…
The cable support system should be such as to avoid damage or danger under normal or fault condit…
Cables specified in this British Standard are designed for fixed installations only; they are not…
Repeated over�voltage testing can lead to premature failure of the cable, see�
The selection of cable glands, accessories and any associated tools should take account of all as…
Care should be exercised with single�core cables to ensure that the bonding and earthing arrangem…
Storage and handling of drums
Cable drums should be regularly inspected during storage to assess their physical condition.
Battens, where applied, should not be removed from the drums until the cable is about to be insta…
When handling drums, reasonable precautions should be taken to avoid injury. Due regard should be…
Care should be taken to avoid deterioration of drums or their becoming a hazard to the general pu…
The cable manufacturer should be consulted for detailed guidance as to the safe handling of cable…
Scrap cable�— incineration
BS 6622:1999
$198.66